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Table 18 — Durablade Economizer Troubleshooting

PROBLEM

CAUSE

REMEDY

Damper does not
open.

Evaporator fan is off.

1. Check to ensure that 24 vac is present at terminal C1 on the IFC or that 24 vac

is present at the IFO terminal. Check whether 24 vac is present at PL6-1 (red
wire) and/or PL6-3 (black wire). If 24 vac is not present, check wiring (see unit
label diagram).

2. Check proper thermostat connection to G on the connection board.

No power to economizer
motor.

1. Check that SW3 is properly making contact with the damper blade. Check that

SW1 is in the NC position.

2. Check diode D18. If diode is not functioning properly, replace economizer con-

trol board.

3. Confirm that the economizer control board is grounded properly at PL6-4 (brown

wire) and at brown terminal of the economizer control board (brown wire). The
economizer motor must also be grounded properly at the negative motor termi-
nal (brown wire).

4. Verify SW1 and SW3 are working and wired properly (see unit label diagram).
5. Check for 24 vac input at both PL6-1 (red wire) and PL6-3 (black wire). If

24 vac not present, check unit wiring (see unit label diagram). If 24 vac is found
in both places, check for 24 vac at the yellow terminal of the economizer control
board (yellow wire). If 24 vac power is not present, replace the economizer con-
trol board.

Economizer motor failure.

If the evaporator fan and economizer motor are energized, verify that there is a
minimum of 18 vdc at the positive motor terminal. If the motor is not operating, re-
place the motor.

Economizer operation
limited to minimum
position.

OAT or EC set too high.

1. Set at correct temperature (3 F below indoor space temperature).
2. Check OAT or EC by setting above outdoor temperature or humidity level.

If the OAT or EC switches do not close, replace OAT or EC.

Economizer control board
incorrectly wired or not
functioning.

1. Perform the following tests when OAT or EC is closed, Y1 is called for, and

damper is at minimum position. Confirm 24 vac on gray terminal of the econo-
mizer control board (gray wire). If 24 vac is not present, check wiring (see unit
label diagram).

2. Verify that SW1 and SW3 are wired correctly and working properly (see unit

label diagram).

3. Check to ensure that 24 vac exists at PL6-2 (blue wire). If 24 vac is not present,

check wiring (see unit wiring label diagram).

4. Check 24 vac output at PL6-10 (white wire). If 24 vac is not present, replace

economizer control board.

Incorrect SAT wiring or
inoperative SAT.

1. After verifying that the OAT and EC settings and the economizer control board

wiring are correct, check to ensure that the 24 vac terminal of the SAT has
24 vac (white wire). If OAT, EC, and control board are functioning and wired
properly and no 24 vac exists, check SAT wiring (see unit label diagram).

2. If supply-air temperature is greater than 57 F, 24 vac should be found at termi-

nal T2 on the SAT (pink wire). If 24 vac is not present, replace SAT.

Damper does not
close.

Incorrect economizer
wiring.

1. Verify that SW2 and SW4 are wired and working properly (see unit label

diagram).

2. Check diode D19. If diode is not functioning properly, replace economizer con-

trol board.

Incorrect damper actuator
wiring or inoperative
economizer circuit board.

1. After verifying that the wiring is correct, modulate the damper to the minimum

position. Remove the calls for G.

2. If the damper does not move, check for 24 vac at PL6-1 (red wire). If 24 vac is

not present, check wiring (see unit label diagram).

3. If damper still does not move, check for 24 vac at blue terminal of economizer

control board (blue wire). If 24 vac is not present, replace the economizer con-
trol board.

Incorrect SAT wiring or
inoperative SAT.

1. After verifying that the wiring is correct and the economizer control board is

functioning properly, place the OAT or EC switch in the closed position. Place a
call for Y1 and open the damper to the fully open position. Confirm that the
24 vac terminal of the SAT has 24 vac (white wire). If 24 vac is not present,
check wiring (see unit label diagram).

2. If supply-air temperature is less than 52 F, 24 vac should be found at terminal

T1 on the SAT (violet wire). If 24 vac not found, replace SAT.

Economizer motor failure.

If economizer control board and SAT are functioning properly, verify that there is a
minimum of 18 vdc at the positive motor terminal. If a minimum of 18 vdc is pre-
sent and the motor is still not operating, replace the motor.

Economizer damper
does not close on
power loss.

Insufficient battery power or
inoperative economizer
control board.

1. Check voltage potential across batteries. If lower than 14 vdc, replace close-

on-power-loss power supply (9-v alkaline batteries). Check this emergency
power supply on a regular basis or whenever the filters are changed.

2. If the close-on-power-loss and economizer control board are functioning prop-

erly, check for 14 vdc or higher at the blue terminal of the economizer control
board (blue wire) when power is disconnected from unit. If 14 vdc is not pre-
sent, replace the control board.

LEGEND

C1

— Common Power

IFO

— Indoor (Evaporator) Fan On

PL

— Plug

EC

— Enthalpy Control

NC

— Normally Closed

SAT — Supply-Air Thermostat

IFC — Indoor (Evaporator) Fan Contactor

OAT — Outdoor-Air Thermostat

SW

— Economizer Position Switch

36

Summary of Contents for 50HJ008-014

Page 1: ...curb in accordance with instructions shipped with curb See Fig 1 Install insulation cant strips roofing felt and counter flash ing as shown Ductwork must be attached to curb If electric or control pow...

Page 2: ...ttom UNIT SIZE 50HJ A ROOF CURB ACCESSORY 008 014 18 29 356 CRRFCURB003A00 28 09 610 CRRFCURB004A00 NOTES 1 Roof curb accessory is shipped unassembled 2 Insulated panels 3 Dimensions in are in millime...

Page 3: ...of run Do not use a pipe size smaller than the unit connection Step 4 Rig and Place Unit Inspect unit for trans portation damage File any claim with transportation agency Keep unit upright and do not...

Page 4: ...ng to prevent rigging straps from damaging unit 3 Unit weights do not include economizer See Table 1 for econo mizer weights All panels must be in place when rigging 50HJ MAX WEIGHT A B C lb kg in mm...

Page 5: ...20 Motor Frame 56 56 56 56 Fan Rpm Range Std 840 1085 840 1085 860 1080 900 1260 Alt 860 1080 Motor Bearing Type Ball Ball Ball Ball Maximum Fan Rpm 2100 2100 2100 2100 Motor Pulley Pitch Diameter A...

Page 6: ...ow 4 Ductwork to be attached to accessory roof curb only 5 Minimum clearance local codes or jurisdiction may prevail a Bottom to combustible surfaces when not using curb 0 in on horizontal discharge u...

Page 7: ...ing units provide a disconnect per the NEC All field wiring must comply with the NEC and local re quirements In Canada electrical connections must be made in accordance with CSA Canadian Standards Ass...

Page 8: ...0 21 7 25 0 33 3 38 5 66 6 77 0 88 4 102 0 104 4 120 3 55 9 55 9 55 9 55 9 55 9 61 4 96 6 109 5 123 7 140 8 143 5 133 5 60 60 60 60 70 70 100 110 125 150 150 150 59 59 59 59 59 59 89 101 114 129 132...

Page 9: ...0 21 7 25 0 33 3 38 5 66 6 77 0 88 4 102 0 104 4 120 3 61 9 61 9 61 9 61 9 61 9 66 4 101 5 114 5 128 7 145 8 148 5 138 5 70 70 70 70 70 70 110 125 150 150 150 150 64 64 64 64 64 64 94 106 119 135 138...

Page 10: ...n Table 3 FLA Full Load Amps HACR Heating Air Conditioning and Refrigeration IFM Indoor Evaporator Fan Motor LRA Locked Rotor Amps MCA Minimum Circuit Amps MOCP Maximum Overcurrent Protection NEC Nati...

Page 11: ...with the air hood package If unit is to be used for vertical dis charge application discard this plate Assembly 1 Determine if ventilation air is required in building If so determine the minimum amoun...

Page 12: ...lenoid Valve S LPS Low Pressure Switch Subcooler only TRAN Transformer Factory Wiring Accessory or Optional Wiring Fig 11 Typical MoistureMiser Dehumidification Package Humidistat Wiring 208 230 V Uni...

Page 13: ...s 9 Remove tape from outdoor air thermostat OAT Fas ten OAT to inside of hood using screws and speed clips provided See Fig 21 Make sure OAT terminals are po sitioned up 10 Replace outdoor air opening...

Page 14: ...Put aside screen retainer and retainer screw for later as sembly Do not attach hood to unit at this time 4 On 012 and 014 units install vertical discharge block off plate over duct openings See Fig 1...

Page 15: ...N 3 1 T P P1 T1 4 2 5 S S O D C TR B REV B 1 9 8 8 1 8 A H U M I D I T Y 90 70 60 30 10 D C B A 60 65 70 75 55 50 85 80 DAMPER DAMPER CLOSED OPEN OUTDOOR TEMP F REV 97 3672 CW SETPOINTS CCW CONTACTS S...

Page 16: ...s provided and in stall bottom stop 11 Slide outdoor air inlet screens into screen track on hood side plate While holding screens in place fasten screen retainer to hood using screws provided See Fig...

Page 17: ...pulley hub and tighten setscrew See Table 1 for speed change for each full turn of pulley flange To align fan and motor pulleys 1 Loosen fan pulley setscrews 2 Slide fan pulley along fan shaft 3 Make...

Page 18: ...12 1 88 862 2 15 911 2 46 3100 646 1 15 709 1 39 772 1 70 825 1 99 875 2 28 923 2 58 3200 662 1 25 724 1 50 785 1 80 840 2 11 887 2 41 934 2 71 3300 679 1 35 740 1 61 798 1 91 854 2 24 900 2 54 946 2...

Page 19: ...813 2 39 867 2 74 915 3 06 960 3 40 4200 830 2 55 883 2 91 931 3 24 4250 839 2 63 892 3 00 939 3 34 AIRFLOW Cfm EXTERNAL STATIC PRESSURE in wg 1 4 1 6 1 8 2 0 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 2550 908...

Page 20: ...3000 886 1 73 943 1 88 988 1 91 995 1 95 3100 892 1 78 947 2 00 995 2 05 1008 2 07 3200 899 1 85 951 2 06 1000 2 17 1021 2 20 3300 907 1 93 959 2 10 1004 2 33 1036 2 36 3400 915 2 01 966 2 17 1009 2...

Page 21: ...2 3800 959 2 38 1001 2 58 1040 2 78 1075 2 96 3900 969 2 50 1010 2 70 1049 2 91 1085 3 11 4000 979 2 62 1020 2 83 1059 3 04 1095 3 25 4100 989 2 74 1029 2 96 1068 3 18 1105 3 39 4200 1000 2 86 1039 3...

Page 22: ...2300 816 1 65 859 1 94 888 2 24 903 2 55 911 2 85 2400 824 1 72 872 2 01 909 2 32 931 2 64 935 2 96 2500 832 1 79 882 2 09 925 2 40 955 2 72 972 3 06 2550 836 1 83 887 2 13 931 2 45 964 2 77 986 3 11...

Page 23: ...SSURE in wg 1 2 1 4 1 6 1 8 2 0 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 2550 836 1 83 887 2 13 931 2 45 964 2 77 986 3 11 2660 839 1 87 891 2 17 936 2 49 973 2 82 999 3 16 2700 846 1 95 898 2 26 946 2...

Page 24: ...7 2 10 988 2 05 995 2 20 3400 853 1 71 899 1 93 951 2 17 995 2 17 1008 2 32 3500 862 1 78 907 2 01 959 2 24 1000 2 33 1021 2 47 3600 871 1 86 915 2 09 965 2 32 1005 2 46 1036 2 59 3700 879 1 95 927 2...

Page 25: ...3 03 1058 3 29 1100 3 53 4400 945 2 68 988 2 89 1028 3 14 1066 3 41 1106 3 67 4500 955 2 82 996 3 02 1037 3 25 1074 3 54 1113 3 81 4600 967 2 96 1005 3 16 1046 3 38 1084 3 66 1121 3 95 4700 980 3 11 1...

Page 26: ...es a re frigerant leak Leak test all refrigerant tubing connec tions using electronic leak detector halide torch or liquid soap solution c Inspect all field and factory wiring connections Be sure that...

Page 27: ...emperature is below the OAT set ting and the thermostat calls for Y1 and G the economizer damper moves to the minimum position when the indoor evaporator fan starts The first stage of cooling is provi...

Page 28: ...witch has closed and a new call for cooling exists The crankcase heaters on the scroll compressors provide additional protec tion for the compressors due to the additional refrigerant charge in the su...

Page 29: ...Fig 33 MoistureMiser Option Operation 29...

Page 30: ...ting dur ing charging procedure NO CHARGE Use standard evacuating techniques After evacuating system weigh in the specified amount of refrigerant refer to Table 1 LOW CHARGE COOLING Use Cooling Chargi...

Page 31: ...harts Fig 38 41 for units with MoistureMiser option and DO NOT use Fig 42 45 for standard units TO USE COOLING CHARGING CHARTS STANDARD UNITS Take the outdoor ambient temperature and read the suction...

Page 32: ...Fig 39 Cooling Charging Chart Standard 50HJ009 Fig 40 Cooling Charging Charts Standard 50HJ012 32...

Page 33: ...harging Charts Standard 50HJ014 Fig 42 Cooling Charging Chart 50HJ008 with Optional MoistureMiser Dehumidification Package Fig 43 Cooling Charging Chart 50HJ009 with Optional MoistureMiser Dehumidific...

Page 34: ...quid line solenoid valve will not operate 1 Solenoid coil defective replace 2 Solenoid valve stuck open replace Subcooler will not deenergize Liquid line solenoid valve will not open Valve is stuck cl...

Page 35: ...Locate restriction and remove Compressor s operates continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat set too low Reset thermostat Lo...

Page 36: ...nomizer control board wiring are correct check to ensure that the 24 vac terminal of the SAT has 24 vac white wire If OAT EC and control board are functioning and wired properly and no 24 vac exists c...

Page 37: ...hese actions do not occur replace economizer control module 4 Disconnect 1 2 Kohm checkout resistor before resuming operation Damper does not close No power to economizer 1 Disconnect power at TR and...

Page 38: ...programs include a video cassette and or slides and a companion booklet Use these for self teaching or to conduct full training sessions For a free Service Training Material Catalog STM call 1 800 96...

Page 39: ......

Page 40: ...LTAGE L1 L2 L2 L3 L3 L1 CIRCUIT 1 COMPRESSOR AMPS L1 L2 L3 CIRCUIT 2 COMPRESSOR AMPS L1 L2 L3 EVAPORATOR FAN AMPS L1 L2 L3 TEMPERATURES OUTDOOR AIR TEMPERATURE DB RETURN AIR TEMPERATURE DB WB COOLING...

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