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Before performing service or maintenance operations on
system, turn off power to unit. Turn off accessory heater
power switch, if applicable. Electrical shock can cause
personal injury.

Recognize safety information. This is the safety-alert symbol

.

When you see this symbol in instructions or manuals, be alert to
the potential for personal injury.

Understand the signal words DANGER, WARNING, CAUTION,
and NOTE. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies a hazard
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.

These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.

INTRODUCTION

The 50GS and 50GX units (see Fig. 1) are fully self-contained, and
designed for outdoor installation. See Figs. 2 and 3 for unit
dimensions. All unit sizes have discharge openings for both
horizontal and downflow configurations, and are factory shipped
with all downflow duct openings covered . Units may be installed
either on a rooftop, ground-level cement slab, or directly on the
ground if local codes permit. (See Fig. 4A for roof curb dimen-
sions.)

RECEIVING AND INSTALLATION

Step 1—Check Equipment

IDENTIFY UNIT

The unit model number and serial number are stamped on the unit
identification plate. Check this information against shipping pa-
pers.

INSPECT SHIPMENT

Inspect for shipping damage while unit is still on shipping pallet.
If unit appears to be damaged or is torn loose from its anchorage,
have it examined by transportation inspectors before removal.
Forward claim papers directly to transportation company. Manu-
facturer is not responsible for any damage incurred in transit.
Check all items against shipping list. Immediately notify the
nearest Carrier Air Conditioning office if any item is missing. To
prevent loss or damage, leave all parts in original packages until
installation.

Step 2—Provide Unit Support

ROOF CURB

Install accessory roof curb in accordance with instructions shipped
with curb (See Fig. 4A). Install insulation, cant strips, roofing, and
flashing. Ductwork must be attached to curb.

IMPORTANT:

The gasketing of the unit to the roof curb is critical

for a watertight seal. Install gasketing material supplied with the
roof curb. Improperly applied gasketing also can result in air leaks
and poor unit performance.

Curb should be level to within 1/4 in. (See Fig. 5A). This is
necessary for unit drain to function properly. Refer to accessory
roof curb installation instructions for additional information as
required.

SLAB MOUNT

Place the unit on a solid, level concrete pad that is a minimum of
4 in. thick with 2 in. above grade (See Fig. 5B). The slab should
extend approximately 2 in. beyond the casing on all 4 sides of the
unit. Do not secure the unit to the slab except when required by
local codes.

GROUND MOUNT

The unit may be installed either on a slab or placed directly on the
ground if local codes permit. Place the unit on level ground
prepared with gravel for condensate discharge.

Step 3—Provide Clearances

The required minimum service clearances are shown in Fig. 2 & 3.
Adequate ventilation and outdoor air must be provided. The
outdoor fan draws air through the outdoor coil and discharges it
through the top fan grille. Be sure that the fan discharge does not
recirculate to the outdoor coil. Do not locate the unit in either a
corner or under an overhead obstruction. The minimum clearance
under a partial overhang (such as a normal house overhang) is 36
in. above the unit top. The maximum horizontal extension of a
partial overhang must not exceed 48 in. For extended overhangs,
provide a minimum clearance of 48 in.

IMPORTANT:

Do not restrict outdoor airflow. An air restriction

at either the outdoor-air inlet or the fan discharge may be
detrimental to compressor life.

Do not place the unit where water, ice, or snow from an overhang
or roof will damage or flood the unit. Do not install the unit on
carpeting or other combustible materials. Slab-mounted units
should be at least 4 in. above the highest expected water and runoff
levels. Do not use unit if it has been under water.

Step 4—Field Fabricate Ductwork

Secure all ducts to roof curb and building structure on vertical
discharge units. Do not connect ductwork to unit. For horizontal
applications, unit is provided with flanges on the horizontal
openings. All ductwork should be secured to the flanges. Insulate
and weatherproof all external ductwork, joints, and roof openings
with counter flashing and mastic in accordance with applicable
codes.

Ducts passing through an unconditioned space must be insulated
and covered with a vapor barrier. If a plenum return is used on a
vertical unit, the return should be ducted through the roof deck to
comply with applicable fire codes. A minimum clearance is not
required around ductwork. Cabinet return-air static shall not
exceed -.25 in. wg.

Step 5—Rig and Place Unit

Rigging and handling of this equipment can be hazardous for many
reasons due to the installation location (roofs, elevated structures,
etc.)

Only trained, qualified crane operators and ground support staff
should handle and install this equipment.

When working with this equipment, observe precautions in the
literature, on tags, stickers, and labels attached to the equipment,
and any other safety precautions that might apply.

Follow all applicable safety codes. Wear safety shoes and work
gloves.

Never stand beneath rigged units or lift over people.

Never exceed 200 lbs. per bracket lifting force.

2

Summary of Contents for 50gs sizes 018-060

Page 1: ...T 24 EVAPORATOR AIRFLOW 24 METERING DEVICE ACUTROL DEVICE 24 LIQUID LINE STRAINER 24 Troubleshooting 24 Start Up Checklist 24 NOTE TO INSTALLER Before the installation READ THESE INSTRUCTIONS CAREFULLY AND COMPLETELY Also make sure the User s Manual and Replacement Guide are left with the unit after installation SAFETY CONSIDERATIONS Installation and servicing of air conditioning equipment can be ...

Page 2: ...5A This is necessary for unit drain to function properly Refer to accessory roof curb installation instructions for additional information as required SLAB MOUNT Place the unit on a solid level concrete pad that is a minimum of 4 in thick with 2 in above grade See Fig 5B The slab should extend approximately 2 in beyond the casing on all 4 sides of the unit Do not secure the unit to the slab except...

Page 3: ...82 6 14 0 355 6 15 0 381 0 50GS036 208 230 1 60 208 230 3 60 460 3 60 268 121 6 37 02 940 3 20 0 508 0 14 0 355 6 13 0 330 2 50GS042 208 230 1 60 208 230 3 60 460 3 60 294 133 3 35 02 889 5 19 0 482 6 14 0 355 6 13 0 330 2 50GX024 208 230 1 60 270 122 5 37 02 940 3 18 5 469 9 14 5 368 3 16 0 406 4 50GX030 208 230 1 60 208 230 3 60 291 132 0 39 02 991 1 19 5 495 3 15 5 393 7 17 6 447 0 50GX036 208 ...

Page 4: ... 176 38 98 990 2 19 0 482 6 16 0 406 0 17 0 432 0 50GX042 208 230 1 60 208 230 3 60 460 3 60 321 146 38 98 990 2 20 5 520 7 16 75 425 5 16 6 421 6 50GX048 208 230 1 60 208 230 3 60 460 3 60 326 148 38 98 990 2 19 5 495 3 17 6 447 6 18 0 457 2 50GX060 208 230 1 60 208 230 3 60 460 3 60 399 181 42 98 1091 1 20 5 520 7 16 2 412 8 17 6 447 0 C99006 REQUIRED CLEARANCE FOR OPERATION AND SERVICING INCHES...

Page 5: ...6A00 8 203 11 279 16 1 2 419 28 3 4 730 CPRFCURB007A00 14 356 11 279 16 1 2 419 28 3 4 730 50GS048 060 50GX042 060 CPRFCURB008A00 8 203 16 3 16 411 17 3 8 441 40 1 4 1022 CPRFCURB009A00 14 356 16 3 16 411 17 3 8 441 40 1 4 1022 NOTES 1 Dimensions in are in millimeters 2 Roof curb is made of 16 gage steel 3 Table lists only the dimensions per part number that have changed 4 Insulated panels 1 in th...

Page 6: ... and locations Fig 4B 50GS and 50GX Unit Corner Weights CORNER 50GS 50GX 018 024 030 036 042 048 060 024 030 036 042 048 060 1 58 60 59 62 76 69 84 76 84 85 71 78 85 2 47 50 48 50 50 45 54 49 60 60 55 56 66 3 55 56 56 58 71 88 106 57 61 64 85 80 108 4 94 94 95 98 97 122 145 88 86 90 110 112 140 TOTAL WEIGHT 254 260 258 268 294 324 389 270 291 299 321 326 399 C00071 1 2 4 3 x y Fig 5A Unit Leveling...

Page 7: ... damage to the roof may occur 5 It is recommended that the unit base insulation around the perimeter of the vertical return air opening be secured to the unit base with aluminum tape Applicable local codes may require aluminum tape to prevent exposed fiberglass 6 Cover both horizontal duct openings with the duct covers from the accessory duct cover kit Ensure opening is air and watertight 7 After ...

Page 8: ... 22 1 4 1100 3600 22 1 4 1100 EVAPORATOR COIL Rows Fins in Face Area sq ft 2 15 3 1 2 15 3 1 2 15 3 7 3 15 3 06 4 15 3 06 3 15 4 7 4 15 4 7 EVAPORATOR BLOWER Nominal Airflow Cfm Size in Motor HP RPM 600 10x10 1 4 825 800 10x10 1 4 1075 1000 10x10 1 4 1075 1200 11x10 1 2 1075 1400 11x10 3 4 1075 1600 11x10 3 4 1075 2000 11x10 1 0 1100 RETURN AIR FILTERS in Throwaway 20x20 20x20 20x20 20x24 20x24 24...

Page 9: ...talled 1 Make all electrical connections in accordance with NEC ANSI NFPA latest edition and local electrical codes governing such wiring In Canada all electrical connec tions must be in accordance with CSA standard C22 1 Canadian Electrical Code Part 1 and applicable local codes Refer to unit wiring diagram 2 Use only copper conductor for connections between field supplied electrical disconnect s...

Page 10: ...ellow wire is located in connection box Route leads through hole in bottom of control box and make low voltage connections See Fig 10 Secure all cut wires so that they do not interfere with operation of unit TRANSFORMER PROTECTION The transformer is of the energy limiting type It is set to withstand a 30 second overload or shorted secondary condition PRE START UP Failure to observe the following w...

Page 11: ...5 0 15 0 20 0 18 1 20 8 26 0 30 0 36 1 41 7 54 2 62 5 72 2 83 3 28 7 28 7 28 7 31 0 37 5 42 5 50 1 57 1 72 7 83 1 95 3 109 2 35 35 35 35 40 45 60 60 90 100 100 110 208 230 3 60 187 254 10 7 85 1 4 4 3 8 5 0 7 5 10 0 11 3 15 0 15 0 19 9 10 4 12 0 20 8 24 1 31 3 36 1 41 6 48 0 18 8 18 8 31 1 35 1 44 1 50 1 57 0 65 0 25 25 25 25 35 40 45 60 60 70 460 3 60 414 508 5 3 42 0 8 2 5 10 15 20 6 12 18 24 1 ...

Page 12: ...6 42 6 50 3 57 2 72 8 83 3 95 4 109 3 35 35 35 35 40 45 60 60 90 100 100 110 208 230 3 60 187 253 12 4 88 0 1 6 4 1 3 8 5 0 7 5 10 0 11 3 15 0 15 0 20 0 10 4 12 0 20 8 24 1 31 3 36 1 41 7 48 1 21 2 21 2 21 2 21 2 31 2 35 2 44 2 50 2 57 2 65 3 25 25 25 25 35 40 45 60 60 70 460 3 60 414 506 6 1 44 0 0 9 2 0 5 10 15 20 6 0 12 0 18 0 24 1 10 5 10 5 17 5 25 1 32 6 15 15 20 30 35 048 208 230 1 60 187 25...

Page 13: ...et cooling control below room temperature C99024 452 5 v 457 7 v 455 2 v LEGEND FLA Full Load Amps LRA Locked Rotor Amps MCA Minimum Circuit Amps MOCP Maximum Overcurrent Protection RLA Rated Load Amps NOTES 1 In compliance with NEC National Electrical Code requirements for multimotor and combination load equipment refer to NEC Articles 430 and 440 the overcurrent protective device for the unit sh...

Page 14: ...m pressures stabilize 4 Measure and record the following a Outdoor ambient air temperature F db b Evaporator inlet air temperature F wb c Suction tube temperature F at low side service fitting d Suction low side pressure psig 5 Using Cooling Charging Charts compare outdoor air tem perature F db with the suction line pressure psig to determine desired system operating suction line temperature See F...

Page 15: ... with chassis parts To select high speed on 460 v GE motors separate the black female quick connect QC from the jumper lead male quick connect QC and connect the black lead to the BR Insulate the jumper to avoid contact with any chassis parts Fig 12 Wiring Diagram 208 230 60 1 C99003 15 ...

Page 16: ...ing sequence of operation is as follows When the room temperature rises to a point that is slightly above the cooling control setting of the thermostat the thermostat completes the circuit between thermostat terminal R to terminals Y and G These completed circuits through the thermostat connect Fig 13 Wiring Diagram 208 230 60 3 C99004 16 ...

Page 17: ...it wire G across the 24 v secondary of transformer TRAN The normally open contacts of energized contactor C close and complete the circuit through compressor motor COMP to con denser outdoor fan motor OFM Both motors start instantly Fig 14 Wiring Diagram 460 60 3 C99005 17 ...

Page 18: ... stop After a 30 second delay the blower motor stops The unit is in a standby condition waiting for the next call for cooling from the room thermostat MAINTENANCE To ensure continuing high performance and to minimize the possibility of premature equipment failure periodic maintenance must be performed on this equipment This cooling unit should be inspected at least once each year by a qualified se...

Page 19: ... Low Watts 675 660 650 640 630 620 610 595 580 Cfm 1387 1326 1275 1204 1142 1081 995 918 850 Med Watts 886 855 825 795 778 765 750 735 718 700 Cfm 1458 1406 1350 1285 1224 1163 1091 1013 932 870 High Watts 1000 950 925 910 890 875 855 833 Cfm 1488 1424 1360 1296 1233 1148 1071 1005 048 Low Watts 727 712 700 688 666 644 622 595 569 Cfm 1640 1600 1575 1505 1450 1390 1300 1205 1145 Med Watts 853 836 ...

Page 20: ...96 783 529 036 Low Watts 470 458 445 430 415 399 384 Cfm 1352 1257 1240 1199 1107 1015 924 Med Watts 514 501 487 471 455 438 422 Cfm 1338 1295 1288 1181 1111 968 813 High Watts 646 636 626 614 602 589 Cfm 1385 1268 1196 1159 1032 948 042 Low Watts 625 614 605 593 574 549 518 485 454 Cfm 1540 1510 1473 1396 1348 1288 1192 1124 1037 Med Watts 726 695 661 625 591 561 540 Cfm 1648 1593 1530 1446 1352 ...

Page 21: ...ling season Clean when necessary 4 Check electrical connections for tightness and controls for proper operation each heating and cooling season Service when necessary 5 Ensure electric wires are not in contact with refrigerant tubing or sharp metal edges C99041 Fig 19 Cooling Charging Chart 50GS042 Units Fig 21 Cooling Charging Chart 50GS060 Units C99043 OUTDOOR TEMP F C 115 46 45 7 55 13 65 18 75...

Page 22: ...r to the unit before cleaning the blower motor and wheel Failure to adhere to this warning could cause personal injury or death To clean the blower motor and wheel 1 Remove and disassemble blower assembly as follows a Remove unit access panel b Disconnect motor lead from time delay relay TDR Disconnect yellow lead from terminal L2 of the contactor 030 60HZ CHARGING CHART OUTDOOR TEMP F C 115 46 45...

Page 23: ... a fin comb If coated with dirt or lint clean the coils with a vacuum cleaner using the soft brush attachment Be careful not to bend the fins If coated with oil or grease clean the coils with a mild detergent and water solution Rinse coils with clear water using a garden hose Be careful not to splash water on motors insulation wiring or air filter s For best results spray condenser coil fins from ...

Page 24: ...ressure Relieve pressure and recover all refrigerant before system repair or final unit disposal to avoid personal injury or death Use all service ports and open all flow control devices including solenoid valves If oil is detected or if low cooling performance is suspected leak test all refrigerant tubing using an electronic leak detector halide torch or liquid soap solution If a refrigerant leak...

Page 25: ...use and correct Defective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace thermostat Faulty condenser fan motor or capacitor Replace Restriction in refrigerant system Locate restriction and remove Compressor operates continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat set too low R...

Page 26: ...ghtness III START UP Supply Voltage L1 L2 C S __________ L2 L3 S R __________ L3 L1 R C __________ Compressor Amps L1 C __________ L2 S __________ L3 R __________ Indoor Evaporator Fan Amps __________ TEMPERATURE Outdoor Condenser Air Temperature __________ DB Return Air Temperature __________ DB __________ WB Cooling Supply Air __________ DB __________ WB PRESSURES Refrigerant Suction __________ ...

Page 27: ...27 ...

Page 28: ...Form No 50GS GX 3SI Cancels 50GS GX 2SI Page 28 11 02 Copyright 2002 Carrier Corp Catalog No 535 00078 ...

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