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56

Installing Flue/Inlet Hoods — 

The flue and inlet

hoods are shipped in a package taped to the basepan in the fan

section. The flue (outlet) hoods are pre-assembled. The flue de-

flector and inlet hoods require assembly.

The hoods are located on the heating section access panel as

shown in Fig. 59 (sizes 030-050) or Fig. 60 (sizes 055-105).

See Table 18 for a list of parts used to assemble each hood and

quantities of each hood type used with each unit.

1. Remove shipping block-offs and shipping tape from all

openings in the access panel.

2. Attach flue outlet hoods (see Fig. 61) to access panel us-

ing screws provided. Hoods are placed over each com-

bustion outlet.

3. Install flue deflector baffle inside flue deflector hood. See

Fig 62 for sizes 030-050 and 075-105 (V-type deflector).

See Fig. 63 for sizes 055-105 (curve-type deflector). In-

stall flue deflector hood assembly over each flue outlet

hood (installed in Step 2). Observe the offset mounting

hole locations in the deflector hood flanges when attach-

ing hood to panel (see Fig. 64). Holes in the mounting

flange must be at the bottom when attached.

4. Inlet hoods are shipped unassembled and must be assem-

bled on the access panel (see Fig. 65). Flanges of the

hood top and sides should be placed on the inside of the

access panel openings. Install hood top and sides with

screws provided. Attach speed clips to screen and insert

screen into bottom opening of hood. Secure with 3

screws. On large inlet hoods, attach viewport cover over

opening in hood (see Fig. 66). Secure with two screws.

Supply-Air Thermistors (Staged Gas Units
Only) — 

Supply-air thermistors are a field-installed, factory-

provided component. Three supply-air thermistors are shipped

with staged gas units inside the heating section. Thermistor

wires must be connected to SGC in the heating section. See

Table 19. The supply-air thermistors should be located in the

supply duct with the following criteria:
• downstream of the heat exchanger cells

• equally spaced as far as possible from the heat

exchanger cells 

• a duct location where none of the supply air thermistors

are within sight of the heat exchanger cells

• a duct location with good mixed supply air portion of the

unit.

Table 17 — 48Z Series Staged Gas Implementation

                                       LEGEND

*NPT plug is field supplied.
NOTE: Follow all local codes.

Fig. 58 — Gas Piping Details

NO. OF

STAGES

MODEL NUMBER POSITION

POINT

HEAT

SIZE

3

5

6,7,8

10

HTSTGTYP

CAPMXSTG

LIMTHIHT

LIMTLOHT

2 stages

Z

H, K, W, Y

030
035
040
050

ALL

Default=0

Default=45

Default=170 F

Default=160 F

Low

5 stages

Z

J, L, X, Z

030
035
040
050

ALL

Default=1

Default=20

Default=170 F

Default=160 F

High

H, K, W, Y

055
060
070

ALL

Default=1

Default=20

Default=135 F

Default=125 F

Low

H, K

075
090
105

-,A,B,C,D,E

Default=1

Default=20

Default=135 F

Default=125 F

G,H,J,K,L,M

Default=1

Default=20

Default=130 F

Default=120 F

9 stages

Z

J, L, X, Z

055
060
070

ALL

Default=3

Default=15

Default=135 F

Default=125 F

High

J, L

075
090
105

-,A,B,C,D,E

Default=3

Default=15

Default=135 F

Default=125 F

G,H,J,K,L,M

Default=3

Default=15

Default=130 F

Default=120 F

CAPMXSTG

Maximum Capacity per Changes

HTSTGTYP

Heat Stage Type

LIMTHIHT

Limit Switch Thermistor High Temperature

LIMTLOHT

Limit Switch Thermistor Low Temperature

Summary of Contents for 48ZG

Page 1: ...installed return exhaust fans The staged gas control SGC option adds the capability to control the rooftop unit s gas heating system to a specified sup ply air temperature set point for purposes of te...

Page 2: ...lowing places 1 Along both side rails 1 2 places full length 2 Along return air end rail 2 1 place 3 Around return air internal duct flange 3 1 or 2 places 4 Around supply air internal duct flanges 4...

Page 3: ...iameter at Pulley in 111 16 111 16 SUPPLY FAN MOTOR AND DRIVE Any motor available on any unit Motor Hp 7 5 10 15 20 25 Motor Frame Size 213T 215T 254T 256T 284T Efficiency at Full Load High Efficiency...

Page 4: ...900 900 Shaft Diameter at Pulley in 111 16 111 16 SUPPLY FAN MOTOR AND DRIVE Any motor available on any unit Motor Hp 7 5 10 15 20 25 30 Motor Frame Size 213T 215T 254T 256T 284T 286T Efficiency at Fu...

Page 5: ...0 13 0 5 0 13 0 5 0 13 0 5 0 13 0 Firing Stages 2 2 2 2 2 2 Number of Gas Valves 2 3 2 3 2 3 CONDENSER FANS Propeller Type Quantity Diameter in 4 30 4 30 5 30 Nominal Cfm 40 000 40 000 50 000 Motor Hp...

Page 6: ...50 975 650 975 Output MBtuh 527 790 527 790 527 790 Temperature Rise Range F 10 40 20 50 10 40 20 50 10 40 20 50 Efficiency 81 81 81 81 81 81 Burner Orifice Diameter Quantity in drill no 14 1285 30 21...

Page 7: ...00 1000 1000 FILTERS Standard Efficiency Throwaway Standard 12 20 x 25 x 2 12 20 x 25 x 2 12 20 x 25 x 2 Quantity Size in 12 20 x 20 x 2 12 20 x 20 x 2 12 20 x 20 x 2 30 and 65 Pleated Optional 12 20...

Page 8: ...975 650 975 Output MBtuh 527 790 527 790 527 790 Temperature Rise Range F 10 40 20 50 10 40 20 50 10 40 20 50 Efficiency 81 81 81 81 81 81 Burner Orifice Diameter Quantity in drill no 14 1285 30 21 1...

Page 9: ...6 215 16 Resulting Fan Rpm 1104 1209 1271 1396 Maximum Allowable Rpm 1447 1447 1447 1447 FILTERS Standard Efficiency Throwaway Standard 12 20 x 25 x 2 12 20 x 25 x 2 12 20 x 25 x 2 Quantity Size in 12...

Page 10: ...790 527 790 Temperature Rise Range F 10 40 20 50 10 40 20 50 10 40 20 50 Efficiency 81 81 81 81 81 81 Burner Orifice Diameter Quantity in drill no 14 1285 30 21 1285 30 14 1285 30 21 1285 30 14 1285 3...

Page 11: ...ize in 12 20 x 20 x 2 12 20 x 20 x 2 12 20 x 20 x 2 OUTSIDE AIR SCREENS Standard Hood 25 Quantity Size in 8 25 x 16 x 1 2 20 x 16 x 1 8 25 x 16 x 1 2 20 x 16 x 1 8 25 x 16 x 1 2 20 x 16 x 1 CV Constan...

Page 12: ...8 7 3R5V90 8 9 3 5VX1150 75 23 8 1799 3B5V110 11 1 3R5V109 10 8 3 5VX1230 TOTAL HP MOTOR QTY HP MOTOR SHAFT DIA in FAN SPEED RPM MOTOR SHEAVE P N MOTOR SHEAVE PITCH DIA in FAN SHEAVE P N FAN SHEAVE PI...

Page 13: ...YPE DIMENSION UNIT SIZE 030 035 UNIT SIZE 040 050 VERTICAL SUPPLY AND RETURN WITH GAS HEAT A B 21 8 1 16 13 3 11 16 25 8 11 16 16 0 5 8 VERTICAL SUPPLY AND RETURN WITH GAS HEAT AND EXTENDED CHASSIS A...

Page 14: ...zes 075 105 without High Capacity Power Exhaust UNIT TYPE DIMENSION UNIT SIZE 055 105 VERTICAL SUPPLY AND RETURN WITH GAS HEAT A B 27 9 11 16 22 10 3 16 VERTICAL SUPPLY AND RETURN WITH GAS HEAT AND EX...

Page 15: ...15 Fig 3 Roof Curb Sizes 075 105 with High Capacity Power Exhaust...

Page 16: ...16 Fig 4 Condenser Section Roof Curb Size 055 and 060 Only...

Page 17: ...17 Fig 5 Condenser Section Roof Curb Size 070 105 Only...

Page 18: ...NO GASKET 4 REF DETAIL A A A A X 4 1 3 2 CONDENSER END SUPPORT 5 5 Fig 6 Gasket Location on Roof Curb 48ZG ZN055 105 and 48Z6 Z8075 105 Units Fig 7 Gasket Location Condenser Section Roof Curb Size 055...

Page 19: ...RIGGERS 1 ALL PANELS MUST BE IN PLACE WHEN RIGGING 2 DO NOT ATTEMPT TO FORK THESE UNITS UNIT WEIGHT A B ECONOMIZER lb kg in mm in mm lb kg 48Z030 5770 2623 83 23 2114 176 14 4474 300 136 48Z035 5895...

Page 20: ...rd Chassis CAUTION NOTICE TO RIGGERS 1 ALL PANELS MUST BE IN PLACE WHEN RIGGING 2 DO NOT ATTEMPT TO FORK THESE UNITS UNIT WEIGHT A B ECONOMIZER lb kg in mm in mm lb kg 48Z055 8 820 4009 128 75 3270 23...

Page 21: ...48Z075 13 380 6069 298 9 7591 48Z090 13 590 6164 300 7 7637 48Z105 14 320 6495 309 9 7873 Fig 12 Rigging Label Size 055 060 Units Extended Chassis CAUTION NOTICE TO RIGGERS 1 ALL PANELS MUST BE IN PL...

Page 22: ...341 18 71 2 3 913 16 050 2434 1259 1256 2432 7 381 18 85 8 3 913 16 055 2617 2251 2255 2607 9 730 20 9 3 913 16 060 2698 2320 2325 2687 10 030 20 9 3 913 16 VERTICAL SUPPLY AND RETURN EXTENDED CHASSI...

Page 23: ...r direction on joining multi ple drain lines Total size of any combined line does not need to exceed nominal 2 in size of primary drain connection Fill the U traps at the secondary drain locations pri...

Page 24: ...24 Fig 15 Base Unit Dimensional Drawing 48ZG ZN030 035 Standard Chassis...

Page 25: ...25 Fig 16 Base Unit Dimensional Drawing 48ZG ZN040 050 Standard Chassis...

Page 26: ...26 Fig 17 Base Unit Dimensional Drawing 48ZG ZN055 070 Standard Chassis...

Page 27: ...27 Fig 18 Base Unit Dimensional Drawing 48ZG ZN075 105 Standard Chassis a48 8451...

Page 28: ...28 Fig 19 Base Unit Dimensional Drawing 48ZG ZN030 035 Extended Chassis...

Page 29: ...29 Fig 20 Base Unit Dimensional Drawing 48ZG ZN040 050 Extended Chassis...

Page 30: ...30 Fig 21 Base Unit Dimensional Drawing 48ZG ZN055 060 Extended Chassis a48 8452...

Page 31: ...31 104 65 22 35 0 0 7 8 D LOW VOLTAGE 1933 6 4 1 8 352 1 1 3 4 CONTROL POWER Fig 22 Base Unit Dimensional Drawing 48ZT ZW075 105 Units with High Capacity Power Exhaust a48 8453...

Page 32: ...32 Fig 23 Base Unit Dimensional Drawing 48Z6 Z8075 105 Units with Return Exhaust Fan a48 8454...

Page 33: ...strip which is taped inside the unit 5 Apply a bead of RTV or similar sealant to corners of economizer hoods to prevent water leaks UNIT SIZES 055 105 25 Outdoor Air Hoods Fig 33 The outdoor air hoods...

Page 34: ...Power Exhaust Outdoor Air Hood Installation Sizes 030 050 OUTDOOR AIR HOODS FIXED Fig 33 25 Outdoor Air Hood Location END HOODS FIXED SIDE HOODS ROTATE OPEN SIDE HOODS ROTATE OPEN Fig 34 Economizer O...

Page 35: ...e the packages containing the disassembled large economizer hoods total of 2 packages Each package contains the following left hood side right hood side hood top hood front top filter flange side filt...

Page 36: ...be used when routing wir ing into the control box See Fig 40 and 41 for recommended disconnect location Field Electrical Connections POWER WIRING Units are factory wired for the voltage shown on the...

Page 37: ...ctrical data Use the following formula to determine the percentage of voltage imbalance Voltage Imbalance Example Supply voltage is 460 3 60 AB 452 v BC 464 v AC 455 v Determine maximum deviation from...

Page 38: ...05 and 48Z6 Z8075 105 Units CAUTION Use care when drilling into corner post to avoid damage to con denser coil Fig 41 Disconnect Location 48ZT ZW075 105 Units CAUTION Use care when drilling into corne...

Page 39: ...for Factory Installed Disconnect 21 11 22 12 23 13 DISCONNECT PER NEC EQUIP GND TB1 Fig 43 Factory Installed Disconnect Location LEGEND Fig 42 Field Power Wiring Connections EQUIP Equipment GND Groun...

Page 40: ...300 250 10 33 4 30 4 246 5 248 6 300 300 15 48 4 44 0 261 5 248 6 300 300 20 62 0 56 0 274 7 260 6 300 300 460 414 508 28 8 120 28 8 120 2 3 3 ea 71 2 11 0 82 4 110 6 9 6 92 0 110 10 15 2 97 6 125 15...

Page 41: ...300 10 33 4 30 4 262 5 251 3 300 300 15 48 4 44 0 277 5 264 9 350 300 20 62 0 56 0 290 7 276 9 350 300 460 414 508 28 8 120 34 6 173 2 3 3 ea 71 2 11 0 89 7 110 6 9 6 99 3 125 10 15 2 104 9 125 15 22...

Page 42: ...300 1 287 5 350 350 20 62 0 56 0 313 3 299 5 350 350 460 414 508 34 6 173 34 6 173 3 3 3 ea 71 2 11 0 98 8 125 6 9 6 108 4 125 10 15 2 114 0 125 15 22 0 120 8 150 20 28 0 126 8 150 10 14 0 101 8 125...

Page 43: ...3 313 1 400 400 20 62 0 56 0 337 5 325 1 400 400 460 414 508 43 6 223 34 6 173 3 3 3 ea 71 2 11 0 110 0 150 6 9 6 119 6 150 10 15 2 125 2 150 15 22 0 132 0 175 20 28 0 138 0 175 10 14 0 113 0 150 6 9...

Page 44: ...84 9 369 8 450 450 15 48 44 399 9 383 4 500 450 20 62 56 412 6 395 4 500 500 460 414 508 50 6 253 34 6 173 13 2 15 21 0 132 1 175 10 15 2 147 3 175 15 22 0 154 1 200 20 28 0 160 1 200 20 27 0 138 1 17...

Page 45: ...8 2 403 1 500 500 15 48 44 433 2 416 7 500 500 20 62 56 445 9 428 7 500 500 460 414 508 50 6 253 50 6 253 13 2 15 21 0 148 1 175 10 15 2 163 3 200 15 22 0 170 1 200 20 28 0 176 1 200 20 27 0 154 1 200...

Page 46: ...66 4 453 0 600 500 15 48 44 481 4 466 6 600 600 20 62 56 494 1 478 6 600 600 460 414 508 50 6 253 65 4 345 16 5 15 21 0 169 9 225 10 15 2 185 1 250 15 22 0 191 9 250 20 28 0 197 9 250 20 27 0 175 9 22...

Page 47: ...14 508 65 4 345 65 4 345 19 8 30 40 0 207 0 250 10 15 2 222 2 350 15 22 0 229 0 250 20 28 0 235 0 300 40 52 0 219 0 250 10 15 2 234 2 250 15 22 0 241 0 300 20 28 0 247 0 300 50 65 0 232 0 250 10 15 2...

Page 48: ...4 5 400 090 460 414 508 65 4 345 65 4 345 6 3 3 ea 30 40 0 20 27 234 0 250 25 34 241 0 300 30 40 247 0 300 40 52 259 0 300 40 52 0 20 27 246 0 300 25 34 253 0 300 30 40 259 0 300 40 52 271 0 300 50 65...

Page 49: ...50 68 320 5 400 60 80 332 5 400 575 518 632 39 1 176 52 6 276 12 0 30 32 0 20 22 170 9 200 30 34 182 9 225 40 44 192 9 225 50 54 202 9 250 60 64 212 9 250 40 41 0 20 22 179 9 225 30 34 191 9 225 40 44...

Page 50: ...30 42 284 9 300 40 54 296 9 300 50 68 310 9 350 60 80 322 9 350 40 52 0 304 20 28 283 2 300 30 42 297 2 300 40 54 309 2 350 50 68 323 2 350 60 80 335 2 350 50 65 0 370 20 28 299 5 350 30 42 313 5 350...

Page 51: ...liary control box location See Fig 47 and 48 for auxiliary control box details Use a nominal 1 4 in plastic tubing Refer to appropriate base unit Controls and Troubleshooting book for instructions on...

Page 52: ...ary Control Box Details Sizes 030 050 BP Building Pressure Transducer DP Duct Pressure Transducer FS Filter Switch OACFM Outdoor Air Cfm Sensor Transducer LEGEND Fig 48 Auxiliary Control Box Details S...

Page 53: ...ner of the fan sled before starting unit To remove shipping brackets remove the 6 screws hold ing each bracket to the cross rail There are 4 brackets per unit See Fig 52 After removing all shipping br...

Page 54: ...75 units with high capacity coils and all 075 105 size units Remove the foam shipping block before starting unit See Fig 54 Fig 52 Shipping Brackets Sizes 075 105 Fig 53 Return Exhaust Fan Shipping Br...

Page 55: ...n to unit but after manual gas valve See Fig 58 Natural gas pressure at unit gas connection must not be less than 5 in wg or greater than 13 in wg Size gas supply piping for 0 5 in wg maximum pressure...

Page 56: ...Secure with two screws Supply Air Thermistors Staged Gas Units Only Supply air thermistors are a field installed factory provided component Three supply air thermistors are shipped with staged gas uni...

Page 57: ...HIGH HEAT PUSH BAFFLE DOWN SO THESE 2 HOLES ALIGN FLUE DEFLECTOR BAFFLE FLUE DEFLECTOR HOOD TOP WHEN INSTALLED FLUE DEFLECTOR BAFFLE BOTH HOODS FLUE DEFLECTOR HOOD OBSERVE OFFSET MOUNTING HOLE LOCATIO...

Page 58: ...eed Clips Screws 65 66 3 3 1 2 1 2 Small Inlet 6 in Top 6 in Side Left Side Right Screen Cover Speed Clips Screws 65 1 1 1 1 Flue Outlet Pre assembled 61 1 2 2 3 2 3 Flue Deflector V Type Hood Deflect...

Page 59: ...Air Volume VAV Units The 48ZN ZW Z8 units may be used in applications with additional con trol features options or accessories Refer to the appropriate accessory installation instructions for more in...

Page 60: ...The system elements are connected to the communication bus in a daisy chain arrangement The positive pin of each system element communication connector must be wired to the positive pins of the system...

Page 61: ...nsuit able air The factory installed optional economizer with option accessory power exhaust is required for this function Evacua tion is accomplished by the following turning the supply fan off openi...

Page 62: ...ENSOR 1 SENSOR 2 SENSOR 3 SENSOR 4 SENSOR 5 SENSOR 6 SENSOR 7 SENSOR 8 SENSOR 9 SPACE TEMPERATURE AVERAGING 4 SENSOR APPLICATION SPACE TEMPERATURE AVERAGING 9 SENSOR APPLICATION TB202 TB202 Fig 69 Spa...

Page 63: ...ELD SUPPLIED JUMPER WHEN ENTHALPY SWITCH NOT USED RCB J4 MBB J8 FILTER STATUS MBB J8 Fig 70 Heat Interlock Relay Wiring Fig 71 Outdoor Air Enthalpy Switch Wiring Fig 72 CO2 Space Sensor Wiring Fig 73...

Page 64: ...64 RCB J4 CEM J6 Fig 74 Fan Status Switch Wiring Fig 75 Space and Return Air Humidity Sensor Wiring Fig 76 Return Air CO2 Sensor Wiring...

Page 65: ...65 MBB J6 RCB J4 Fig 77 Return Air Smoke Detector Wiring Fig 78 Fire Shutdown Wiring Fig 79 Purge Evacuation and Pressurization Wiring...

Page 66: ...66 Fig 80 CCN Connections COMM BOARD MBB J5...

Page 67: ......

Page 68: ...to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53480060 01 Printed in U S A Form 48Z 8SI Pg 68 4 09 Replaces 48Z 7SI Cop...

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