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INSTALLATION

Jobsite Survey —

Complete the following checks be-

fore installation.
1. Consult local building codes and the NEC (National

Electrical Code) (ANSI/NFPA [National Fire Protection
Association] 70) for special installation requirements.

2. Determine unit location (from project plans) or select unit

location.

3. Check for possible overhead obstructions which may in-

terfere with unit lifting or rigging.

Do not lift unit with forklift truck. Move unit with
overhead rigging only.

Unit Placement —

Inspect unit for transportation dam-

age. File claim with transportation agency.

Provide clearance around and above unit for airflow, safety,

and service access. Do not restrict top (area above con-
denser fans) in any way. Allow at least 6 ft on all sides for
rated performance, code compliance, and service.

Check unit dimensional drawings for unit arrangement and

minimum performance and service clearances.

Do not install unit in an indoor location. Do not locate air

inlets near exhaust vents or other sources of contaminated
air.

On units equipped with power exhaust option, high

velocity air is exhausted out the hood. Unit should be
positioned with at least 10 ft clearance between the exhaust
hood and any obstruction. Although unit is weatherproof, guard
against water from higher level runoff and overhangs.

Level by using unit frame as a reference. Physical data is

shown in Tables 1-4.

Roof Mount —

Check building codes for weight distri-

bution requirements. Unit weight is shown in Table 1. Unit
may be mounted on class A, B, or C roofing material.

ROOF CURB — Assemble and install as described in in-
structions shipped with the accessory. Accessory roof curb
and information required to field fabricate a roof curb is shown
in Fig. 1 and 2. Install insulation, cant strips, roofing, and
counter flashing as required. For unit condensate drain to func-
tion properly, curb must be level or within tolerances shown
in Fig. 1 and 2.

STEEL BEAMS — If roof curb is not used, support unit
with steel beams along its entire length and then support steel
as required. As a minimum, unit must be supported across
its width at each lifting lug location.

Slab Mount —

Provide a level concrete slab that ex-

tends beyond unit cabinet at least 6 inches. Make a slab 8 in.
thick with 4 in. above grade. Use gravel apron in front of
condenser coil air inlet to prevent grass and foliage from ob-
structing airflow. Ensure that slab is of sufficient height to
allow for 7-in. condensate trap.

Field-Fabricated Ductwork —

Units are designed for

vertical supply/return only. Field-fabricated ductwork should
be attached to the roof curb. Supply and return duct dimen-
sions are shown in Fig. 1-6.

To attach ductwork to roof curb, insert duct approxi-

mately 10 to 11 in. up into roof curb. Connect ductwork to
14-gage roof curb material with sheet metal screws driven
from inside of the duct.

Secure all ducts to the building structure, using flexible

duct connectors between roof curb and ducts as required. Ducts
passing through an unconditioned space must be insulated
and covered with a vapor barrier. Outlet grilles must not lie
directly below unit discharge. The return duct must have a
90-degree elbow before opening into the building space if
unit is equipped with power exhaust.

Design supply duct strong enough to handle expected static

pressures.

For vertical supply and return units, tools or parts could
drop into ductwork and cause an injury. Install 90 de-
gree turns in the supply and return ductwork between
the unit and the conditioned space. If a 90 degree elbow
cannot be installed, then grilles of sufficient strength and
density should be installed to prevent objects from fall-
ing into the conditioned space.

Rigging —

Do not drop unit; keep upright. Use spreader

bars over unit to prevent sling or cable damage. Leave con-
denser coil shipping protection in place while rigging to
prevent coil damage. All lifting lugs MUST be used when
lifting unit.

Level by using unit frame as a reference. See Fig. 7 for

information. Unit and accessory weights are shown in
Tables 1-4. Weight distribution and center of gravity can be
found in Fig. 8.

Condensate Drains —

The condensate drain connec-

tion is a 1

1

2

-in. NPT pipe connection located on the right

hand side of the unit. See Fig. 9.

NOTE: Use a trap of at least 7-in. deep.

Condenser Coil Shipping Covers —

Remove and

discard.

Install Outdoor Hoods

1. Outdoor-air hoods are shipped bolted to the unit in a ship-

ping position. To open hoods, remove the 3 holddown
bars holding the air hood in shipping position. See
Fig. 10.

2. Lift up the highest hood top and swing out hood sides to

form the outside frame of the air hood. Fasten hood top
to hood sides at middle and top holes only, using two screws
on each side. See Fig. 11.

3. Remove the bottom hood block-off plate and set aside.
4. Swing up second hood (from the top of unit) into place

and fasten to hood sides with screws provided using up-
per hole only.

5. Swing up third hood (from the top of unit) into place and

fasten to hood sides with screws provided using upper
hole only.

6. Swing up fourth hood (bottom hood) into place. Before

fastening hood to hood sides, swing down bottom filter
rack. Fasten hood to hood sides with screws provided us-
ing upper hole only.

7. Attach block off plate removed from Step 3.
8. Clip wire tie holding filter track. Swing filter track into

position and fasten to hood sides using screws provided.
Repeat until all 4 filter racks have been installed.

9. Apply a bead of RTV or similar sealant to corner of each

hood at pivot point to prevent water leaks.

Copy continues on page 14.

3

Summary of Contents for 48MPD

Page 1: ...NCTIONS QUICK TEST FUNCTION Page Gas Pressure Check 38 Check Supply Fan Rotation 38 START UP 38 42 Initial Check 38 General 39 Operating Sequences 39 SUPPLY FAN ECONOMIZER COOLING All Units OCCUPIED C...

Page 2: ...into STANDYBY mode such as when servic ing a unit it must be done with the HSIO SAFETY CONSIDERATIONS Installation and servicing of air conditioning equipment can be hazardous due to system pressure a...

Page 3: ...insert duct approxi mately 10 to 11 in up into roof curb Connect ductwork to 14 gage roof curb material with sheet metal screws driven from inside of the duct Secure all ducts to the building structur...

Page 4: ...1337 1337 1442 966 1050 Belts Quantity Model No 3 B111 3 B120 3 B120 3 5VX1120 3 5VX1060 3 5VX1060 Center Distance Range in 39 7 43 7 40 4 45 2 40 4 45 2 40 4 45 2 35 4 39 4 35 4 39 4 Maximum Rpm 159...

Page 5: ...h Diameter in 7 5 8 7 8 1 8 7 Fan Rpm 1050 1111 1035 1111 Belts Quantity Model No 3 5VX1030 3 5VX1060 3 5VX1060 3 5VX1060 Center Distance Range in 35 4 39 4 34 4 39 1 35 4 39 4 34 4 39 1 Maximum Rpm 1...

Page 6: ...NIT 48 50MP 90P 10R Type 100 Mod 100 Non Mod 100 Mod 100 Non Mod Motor Hp 50 50 60 60 Motor Frame Size 326T 326T 364T 364T Efficiency at Full Load Standard Efficiency 93 0 93 0 94 5 94 5 High Efficien...

Page 7: ...r section roof curb and unit must be level within tolerances shown NOTES 1 To prevent the hazard of stagnant water build up in the drain pan on the indoor section unit cannot exceed leveling tolerance...

Page 8: ...oor section roof curb and unit must be level within tolerances shown NOTES 1 To prevent the hazard of stagnant water build up in the drain pan on the indoor section unit cannot exceed leveling toleran...

Page 9: ...st fan or high heat options 3 High heat add 260 lb 118 kg Exhaust fan add 1675 lb 761 kg on 62L 1775 lb 807 kg on 70M 4 Unit clearances Top Do not restrict condenser fans control box end 68 09 Sides 6...

Page 10: ...tions Unit weight does not include exhaust fan or high heat options 3 High heat add 260 lb 118 kg Exhaust fan add 2275 lb 1034 kg on 82N 2400 lb 1090 kg on 90P and 10R 4 Unit clearances Top Do not res...

Page 11: ...nits with or without exhaust fan option 3 Unit weight does not include exhaust fan option Exhaust fan add 1675 lb 761 kg on 62L 1775 lb 807 kg on 70M 4 Unit clearances Top Do not restrict condenser fa...

Page 12: ...llimeters 2 Center of gravity Use appropriate column for units with or without ex haust fan option 3 Unit weight does not include exhaust fan option Exhaust fan add 2275 lb 1034 kg on 82N 2300 lb 1090...

Page 13: ...hen rigging with eight or ten cables and spread with four or five 95 in 2413 mm and two B C D long suitable spreader bars Unit weight does not include exhaust fan option 1 All panels must be in place...

Page 14: ...protection against such interference when operated in a commer cial environment POWER WIRING Units are factory wired for 460 v as shown on the unit nameplate The main terminal block is suitable for us...

Page 15: ...tage imbalance Voltage Imbalance max voltage deviation from average voltage 100 x average voltage EXAMPLE Supply voltage is 460 3 60 AB 452 v BC 464 v AC 455 v 452 464 455 Average Voltage 3 1371 3 457...

Page 16: ...350 52 40 314 9 350 82N 460 414 508 43 6 223 34 6 173 43 6 223 43 6 223 6 3 3 1 52 40 250 2 300 11 7 5 261 2 300 52 40 302 2 350 65 50 266 5 300 11 7 5 277 5 300 52 40 318 5 350 77 60 281 5 350 11 7...

Page 17: ...The RJ11 connector is used to tap into the CCN at the sensor See RJ11 Plug Wiring section on page 24 to connect the RJ11 con nector to the CCN Jumper MUST be in place between pins E2 and E3 or inaccur...

Page 18: ...LEGEND COM Common SW Switch T Terminal TB Terminal Block TH Thermostat Heating Accessory Field Wiring Constant volume applications only Fig 13 Space Temperature Sensor Wiring 18...

Page 19: ...APPLICATION 1 2 RED BLK TB3 TO PROCESSOR MODULE NO 1 RED BLK RED BLK RED BLK SENSOR 1 SENSOR 2 SENSOR 3 RED BLK SENSOR 6 SENSOR 5 RED BLK SENSOR 4 RED BLK RED BLK RED BLK SENSOR 8 SENSOR 7 SENSOR 9 S...

Page 20: ...AIR RELATIVE HUMIDITY SPACE RETURN RELATIVE HUMIDITY 2 1 2 1 1 2 1 2 J2 J1 J2 J1 24V FIELD SUPPLIED 24 V ISOLATED POWER SUPPLY 24V FIELD SUPPLIED 24 V ISOLATED POWER SUPPLY LEGEND TB Terminal Block F...

Page 21: ...IFIER ACTUATOR HUMIDIFIER RELAY LEGEND TB Terminal Block Field Wiring Component Terminal Fig 23 Humidifier 37 38 HYD VLV HYDRONIC VALVE ACTUATOR PSIO NO 2 J6 LEGEND TB Terminal Block Field Wiring Comp...

Page 22: ...WATT 5 10K OHM 1 2 WATT 5 16 17 PSIO NO 1 TRANSDUCER ACCESSORY J7 SUCTION GAS TEMPERATURE THERMISTOR SUCTION GAS TEMPERATURE THERMISTOR 1 2 6 7 2 3 5 6 J7 PSIO NO 2 CHANNEL 31 CHANNEL 32 LEGEND DPT D...

Page 23: ...on vinyl Teflon or poly ethylene An aluminum polyester 100 foil shield and an outer jacket of PVC PVC nylon chrome vinyl or Teflon with a minimum operating temperature range of 220 C to 60 C is requir...

Page 24: ...d To wire the RJ11 connector into the CCN Fig 30 IMPORTANT The cable selected for the RJ11 con nector wiring MUST be identical to the CCN com munication bus wire used for the entire network Re fer to...

Page 25: ...LDING PRESSURE TRANSDUCER HIDDEN Fig 32 Auxiliary Control Box FACTORY INSTALLED TUBING DPC BPC LO HI LO HI TO BUILDING PRESSURE TO SUPPLY DUCT FIELD INSTALLED TUBING TO OUTDOOR REFERENCE PRESSURE PORT...

Page 26: ...hipping block offs and shipping tape from the flue openings in the access panel and the corner post The inlet hood is shipped unassembled and must be as sembled before mounting to the access panel See...

Page 27: ...by 4 rail bolts during shipment After unit is installed loosen each of these bolts until the snubber washer can be moved with finger pressure See Fig 40 and 41 UNITS 48 50MP70M 10R Compressors are mou...

Page 28: ...See Fig 44 An acceptable oil level in the compressor is from 3 8 to 1 8 of sight glass 06E 299 compressors are 1 8 of sight glass Adjust the oil level as required No oil should be removed unless the...

Page 29: ...f different wheel speeds are required for an application Carrier recommends that the installer contact the nearest Brown ing dealer The Browning dealer can develop the required information for the fan...

Page 30: ...AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 50 0 75 1 00 1 25 1 50 1 75 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 18 000 365 6 4 398 7 4 432 8 5 465 9 8 499 11 1 532 12 6 20 000 391 8 2 421 9 3...

Page 31: ...AL STATIC PRESSURE in wg 0 50 0 75 1 00 1 25 1 50 1 75 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 22 000 297 6 9 329 7 9 360 8 9 375 9 8 402 11 4 430 13 0 24 000 313 8 5 343 9 6 371 10 7 395 11 7...

Page 32: ...fficiency See Table 1 for motor efficiency Table 13 Fan Performance Air Foil 48 50MP62L AIRFLOW Cfm AVAILABLE EXTERNAL STATIC PRESSURE in wg 0 25 0 50 0 75 1 00 1 25 1 50 1 75 2 00 2 25 2 50 Rpm Bhp R...

Page 33: ...Units section for correct procedure on 48MP units NOTES 1 Fan performance is based on wet coils and clean 2 in filters 2 Conversion Bhp to kW Bhp 746 kW Motor efficiency See Table 1 for motor efficie...

Page 34: ...Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 26 000 525 6 55 555 7 69 585 8 88 613 10 1 641 11 3 667 12 6 692 13 9 715 15 3 739 16 7 765 18 2 28 000 554 7 69 582 8...

Page 35: ...control box The switch senses the differential pressure and provides the micro processor module with a signal for filter status Two lengths of plenum tubing connect the switch to probes located both...

Page 36: ...k test feature IMPORTANT If remote start function is used place LOCAL REMOTE switch in Local OFF position when ever unit is placed in STBY YES SET UNIT TYPE The correct unit type must be set The defau...

Page 37: ...y time If changing default values via the CCN the 48 50MP unit must first be in run mode STBY NO NOTE After changing any of the values in the configuration group enable the Data Reset function QUICK T...

Page 38: ...late for correct rise range limits Air quan tities may need to be adjusted to bring the actual rise within allowable limits IMPORTANT After the Quick Test has been perfor mend for stage 2 remove the j...

Page 39: ...if the system is not in Heating mode if outdoor air enthalpy via switch or humid ity differential is acceptable and if outside air temperature is less than space temperature If economizer operation i...

Page 40: ...heduled unoccupied time during which expanded heating and cooling set points can be used Adaptive optimal stop utilizes space temperature an expanded occupied set point and a K factor to calcu late st...

Page 41: ...ing Verify that the actuator responds cor rectly If the actuator drives in the wrong direction go to the submaster gain SMG for the control loop and reverse the sign of the gain For example If the sub...

Page 42: ...ues Leave completed checklist with unit for future reference NOTE If the REMOTE START function is used in this ap plication set the LOCAL REMOTE switch to REMOTE On at the end of start up CONTROL SYST...

Page 43: ...nging values via Service Tool or CCN Build ing Supervisor the unit must be in RUN mode STBY NO which is done through HSIO input or a Remote Start input After changing the values in subfunction the Dat...

Page 44: ...ints Period 4 Unit Units of Measure Configure Holiday Test Heat 6 System Temperatures Period 5 Unit User Configuration Exit Test 7 System Pressures Period 6 Unit Heating Coil 8 Inputs Period 7 Unit Co...

Page 45: ...closed with 3 latches The latches are secured to the unit with a single 1 4 in 220 x 1 2 in long bolt See Fig 50 To open loosen the latch bolt using a 7 16 in wrench Pivot the latch so it is not in c...

Page 46: ...ion On 48MP62L and 70M units additional access to the gas components is through the access panels in the unit corner post at the gas section See Fig 51 UNITCONTROLBOX Access to this component is throu...

Page 47: ...pressor Oil section on page 29 and Table 3 FAN SHAFT BEARINGS Lubricate fan shaft bearings at least once a year with suitable bearing grease Extended grease lines are provided on pulley side of blower...

Page 48: ...Fig 55 Charging Chart Unit 48 50MP62L Fig 56 Charging Chart Unit 48 50MP70M Fig 57 Chrging Chart Unit 48 50MP82N 48...

Page 49: ...es be tween compressors distribute the oil to each compressor REMOVE OIL Pump down compressor to 2 psig 14 kPag Loosen the 1 4 in 6 4 mm pipe plug at the com pressor base and allow the oil to seep out...

Page 50: ...mately 27 psig 186 kPag Slowly open the valve The compressor restarts under Time Guard control when the pressure builds to approximately 67 psig 462 kPag Pressure Relief High side pressure relief is p...

Page 51: ...GLASS LOW PRESSURE SWITCH OIL EQUALIZER LINE CRANKCASE HEATER RAIL SIGHT GLASS PRESSURE RELIEF VALVE NOTE Units 48 50MP62L compressors are pan mounted Units 48 50MP70M and 82N compressors are mounted...

Page 52: ...ations main burners are factory set and should require no adjustment MAIN BURNER REMOVAL 1 Shut off field supplied manual main gas valve 2 Shut off power to unit 3 Remove gas section access door door...

Page 53: ...ts DISPLAYING FAULT SEQUENCE Whenever the fault relay trips and shuts down the VFD the display code of the fault that caused the trip will be displayed until RESET is pressed The fault code will also...

Page 54: ...ch item is now configured as needed for this particular installation Verify the fac tory default settings for both a specified unit and generic control unit 16 Press to check the remainder of the user...

Page 55: ...outside of unit frame support and or lower to ground c Unbolt compressor from mounting pan and remove 9 Units 48 50MP70M 82N 90P 10R a Remove 4 large screws securing compressor to the com pressor rai...

Page 56: ...terminal COMPRESSOR STOPS ON HIGH PRESSURE SWITCH Outdoor Fan On 1 High pressure switch faulty 1 Replace switch 2 Airflow restricted 2 Remove obstruction 3 Air recirculating 3 Clear airflow area 4 Non...

Page 57: ...2 Replace valve 3 Miswired capacity control liquid line solenoid 3 Rewire correctly COMPRESSOR WILL NOT LOAD 1 Miswired capacity control liquid line solenoid 1 Rewire correctly 2 Defective capacity co...

Page 58: ...Refer to Fig 65 for IGC troubleshooting information Fig 65 IGC Control Heating 48MP Units Only LEGEND IGC Integrated Gas Unit Controller PIC Product Integrated Control 58...

Page 59: ......

Page 60: ...Service Training which includes hands on experience with the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting and fewer callbacks Course descrip...

Page 61: ...IMBALANCE LINE TO LINE VOLTS AB V AC V BC V AB AC BC 3 AVERAGE VOLTAGE V MAXIMUM DEVIATION FROM AVERAGE VOLTAGE V VOLTAGE IMBALANCE 100 X MAX DEVIATION AVERAGE VOLTAGE IF OVER 2 VOLTAGE IMBALANCE DO N...

Page 62: ...L1 COMPRESSOR AMPS L2 COMPRESSOR AMPS L3 ELECTRICAL SUPPLY FAN AMPS EXHAUST FAN AMPS ELECTRIC HEAT AMPS L1 L2 L3 TEMPERATURES OUTDOOR AIR TEMPERATURE F DB Dry Bulb RETURN AIR TEMPERATURE F DB F WB We...

Page 63: ...bleshooting Guide through SETPOINT Set system set points per job requirements OHSP X Set occupied heat set point Range 55 80 F 68 CV only OCSP X Set occupied cool set point Range 55 80 F 78 CV only UH...

Page 64: ...re Economizer SMG x x Submaster Gain ENTER SMG 8 0 Set SMG to 8 0 7 5 NOTES Copyright 1998 Carrier Corporation Manufacturer reserves the right to discontinue or change at any time specifications or de...

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