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Table 7 — Switch Functions

SWITCH

NUMBER

CONFIGURATION

VOLTAGE

FUNCTION

SW-1

N.C.

115

Deenergize 115-v (OFC, Comp, IFC, Electric Heaters)

SW-2

N.C.

115

Deenergize TRAN7 (Process Board)

SW-3

N.O.

24

Energize EOR (Open Economizer Outside Air Dampers)

SW-4

N.O.

115

Energize IFC and CR-3 (IGV/VFD)

SW-5

N.C.

115

Isolate IFC and PEC for Separate Operation

SW-6

N.O.

115

Energize PEC (Power Exhaust)

SW-7

N.O.

24

Open PED at DPS

SW-8

N.C.

24

Block Auto-Close at DPS (Due to Low BP)

SW-9A/B

A: N.O.
B: N.C.

115 max

Signal Room Terminals to Open (HIR1)

LEGEND

BP

— Building Pressure

DPS — Differential Pressure Switch
EOR — Economizer Open Relay
HIR

— Heat Interlock Relay

IFC

— Indoor Fan Contactor

IGV

— Inlet Guide Vane

N.C. — Normally Closed
N.O. — Normally Open
PEC — Power Exhaust Contactor
PED — Power Exhaust Damper
OFC — Outdoor Fan Contactor
VFD — Variable Frequency Drive

Air Pressure Tubing —

Before options such as inlet

guide vanes (IGV), variable frequency drive (VFD), and/or
modulating power exhaust can operate properly, the pneu-
matic tubing for pressure sensing must be installed. Use fire-
retardent plenum tubing (field-supplied). Tubing size depends
on type of control device (see Table 8 below). Tubing must
be run from the appropriate sensing location (in the duct or
in the building space) to the control device location in the
unit.

Table 8 — Tubing Size

OPTION

UNITS

NOMINAL TUBE

SIZE (in.)

Inlet Guide Vanes (IGV)

ALL

3

8

Variable Frequency

Drive (VFD)

ALL

1

4

Modulating Power Exhaust FK,FKX,JK,JKX

3

8

INLET GUIDE VANES — The tubing for the duct pressure
(DP) control option should sample supply duct pressure about

2

3

of the way out from the unit in the main trunk duct, at a

location where a constant duct pressure is desired.

The inlet guide vanes are controlled by a differential pres-

sure switch (DPS). On sizes 034-048, the DPS is located in
the auxiliary control box at the economizer end of the unit
(see Fig. 33). On sizes 054-104, the DPS is located in the
supply fan section. See Fig. 34. Use a nominal

3

8

-in. plastic

tubing.

VARIABLE FREQUENCY DRIVE — The tubing for the
duct pressure (DP) control option should sample supply duct
pressure about

2

3

of the way out from the unit in the main

trunk duct, at a location where a constant duct pressure is
desired.

The duct pressure is sensed by a pressure transducer. The

pressure transducer output is directed to the VFD. On 034-
048 units the DP transducer is located in the auxiliary con-
trol box. On 054-104 units, the DP transducer is located in
the supply fan section. See Fig. 34. Use a nominal

1

4

-in.

plastic tubing.

23

Summary of Contents for 48FK

Page 1: ...D UNIT 1 STAGE OR 2 STAGE SUPPLY DUCT PRESSURE SET POINT ADJUSTMENT EXTERNAL ALARM SIGNAL REMOTE ECONOMIZER CONTROL Smoke Control Modes 21 FIRE SHUTDOWN MODE PRESSURIZATION MODE EVACUATION MODE SMOKE...

Page 2: ...is guide in conjunction with the separate Installation Instructions literature packaged with the unit Carrier 48FK JK and 50FK FY JK JY units provide ven tilation cooling and heating when equipped in...

Page 3: ...ometers These potentiometers control various operational characteristics of the system Inputs are received by the processor through pin terminal connector J3 See Fig 4 All of the potentiometers must b...

Page 4: ...ressor Fault Signal CR1 LEGEND CR Control Relay EC Enthalpy Control LPS Low Pressure Switch NOTE Terminal numbers 5 6 11 12 16 19 and 21 23 are not used on these units LEGEND T Thermistor Field Wiring...

Page 5: ...to control a va riety of air conditioning units To tailor the processor to the particular unit being controlled 2 devices are used One is the configuration header and the other is the DIP switch asse...

Page 6: ...J5 1 Supply Fan Relay K9 115 vac IFC J5 2 Morning Warm Up Relay K10 HIR J5 3 Stage 1 Condenser Fan Relay K11 OFC2 OFC3 J5 4 Stage 2 Condenser Fan Relay K12 OFC4 J5 5 External Alarm Relay K13 ALM LEGE...

Page 7: ...nt Single Step Demand Limit The single step de mand limit provides a means to limit the capacity of the VAV unit using an external switch Single step demand limit will limit the compressor displacemen...

Page 8: ...8FK JK ONLY 50FY JY ONLY AND EXTENDED PLENUM SECTION 50FKX FKY JKX JKY Fig 7 Thermistor T1 Location 48FK JK 50FY JY and 50FKX FKY JKX JKY 034 048 Units FAN DISCHARGE ELECTRIC HEAT SECTION Fig 8 Thermi...

Page 9: ...48FK JK AND EXTENDED PLENUM SECTION 50FKX FKY JKX JKY Fig 9 Thermistor T1 Location 48FK JK 50JY and 50JKX JKY 054 074 Units and 50FKX FKY and 50FY054 104 Units FAN DISCHARGE ELECTRIC HEAT SECTION Fig...

Page 10: ...air enthalpy control is standard with the factory installed economizer option En thalpy is sensed by a controller located behind the end out side air hood The control can be accessed by removing the...

Page 11: ...054 UNITS 064 074 078 UNITS 088 104 UNITS Fig 14 Thermistor T3 and T4 Locations Size 054 104 Units 11...

Page 12: ...up Factory jumper wire configurations are shown in the Supply Fan Control with VFD Option section on page 28 A separate service manual for the factory installed VFD is supplied with each unit Refer t...

Page 13: ...ormally open contacts and terminals 3 and 7 for normally closed contacts on terminal block 3 sizes 034 048 or terminals block 4 sizes 054 104 See Fig 24 Note that a field supplied power source is requ...

Page 14: ...Fig 20 Unit Control Box Arrangement Sizes 034 048 14...

Page 15: ...Fig 21 Unit Control Box Arrangement Sizes 054 078 15...

Page 16: ...Fig 22 Unit Control Box Arrangement Sizes 088 and 104 16...

Page 17: ...494 35 0 15026 7 3 464 36 0 14613 9 3 434 37 0 14213 6 3 404 38 0 13825 5 3 373 39 0 13449 2 3 343 40 0 13084 2 3 312 41 0 12730 1 3 281 42 0 12386 6 3 250 43 0 12053 3 3 219 44 0 11730 0 3 187 45 0 1...

Page 18: ...ach This accessory control pro vides for a first step reduction of 50 to 100 of the maxi mum compressor staging the second step provides for reduction between 0 and 49 The exact percentage of capacity...

Page 19: ...e compressor cooling capacity is reduced by the amount set on potentiometer P4 When demand limit is in effect the LED display will show 22 code If a potentiometer setting or input is out of range the...

Page 20: ...le resistance transducer Kele RES 1 or equivalent range 0 to 1000 ohms Series resistance with potentiometer suitable for manual adjustment to 12 5 to 13 0 k ohms total resistance Field Connections see...

Page 21: ...ese units requires the installer to modify the unit wiring to add contacts via either manual switches or relays that will selectively interrupt and override standard factory control se quences See Tab...

Page 22: ...n If equipped with VFD the VFD will control to duct static set point or best available with all terminals open 4 Power exhaust dampers if equipped will close 5 Power exhaust fans if equipped will turn...

Page 23: ...must be run from the appropriate sensing location in the duct or in the building space to the control device location in the unit Table 8 Tubing Size OPTION UNITS NOMINAL TUBE SIZE in Inlet Guide Van...

Page 24: ...5 8 TB3 TB3 SW 9A 3 4 TB4 TB4 SW 9A 3 4 TB4 REMOVE JUMPER 054 104 UNITS 13 14 TB2 TB2 SW 1 7 8 TB2 TB2 SW 2 REMOVE JUMPER TB4 SW 3 TB4 1 5 TB2 TB2 13 2 SW 4 1 2 TB2 TB2 SW 5 REMOVE JUMPER TB2 SW 6 TB...

Page 25: ...ed per the Installation Instruc tions included in the unit installation packet 2 Verify that all auxiliary components sensors controls etc have been installed and wired to the unit control boxes per t...

Page 26: ...ion Before start up visually check the configuration header against the factory setting for the unit size See Table 10 for factory settings See Table 11 for purpose for each jumper Table 10 Configurat...

Page 27: ...a valid control range of 45 to 70 F and the potentiometer has a valid range of 22 to 70 F If the set point is between 22 and 45 F the control will use a value of 45 F If the set point is outside the...

Page 28: ...o maintain the static pressure in the ductwork Set point for the VFD option is set at the VFD using the display key board on the front of the VFD enclosure See Fig 40 NOTE The VFD will always provide...

Page 29: ...the program ming can be changed 7 Change VFD set point according to Table 14 shown below 8 Once the program changes are completed turn off IFCB 9 Wait for the VFD display to go blank and remove VFD c...

Page 30: ...exhaust fan no 2 Building pressure set point is established at the modulating power exhaust differ ential pressure switch DPS SIZE 034 048 UNITS The modulating power exhaust dif ferential pressure sw...

Page 31: ...d second press initiates required action and appropriate code is displayed NOTE The step number is a numeral followed by a decimal point a 2 digit number has a decimal point after each nu meral The ac...

Page 32: ...er Switch Off 1 Economizer On Switch On DIP Switch No 3 7 0 or 1 0 No Warm Up Switch Off 1 Warm Up Used Switch On DIP Switch No 4 8 0 or 1 0 Demand Limit Not Used Switch Off 1 Demand Limit Used Switch...

Page 33: ...tentiometer P4 2 2 1 1 Potentiometer OK 0 Potentiometer Faulty or Option not used Minimum Position Economizer Potentiometer P5 2 3 1 1 Potentiometer OK 0 Potentiometer Faulty or Option not used Warm U...

Page 34: ...e vary due to the number of compressors and unloaders Refer to Operating Sequence section on page 35 for the unit stages of operation CODES 20 THROUGH 30 AND 88 OPERATIONAL STA TUS These codes indicat...

Page 35: ...if the outdoor air enthalpy permits If the economizer is unable to meet the cooling demand then mechanical cooling is used in conjunction with the economizer If the economizer is unable to meet the lo...

Page 36: ...pressor no 1 runs at 2 3 capacity and compressors no 2 and no 4 are running at full capacity The crankcase heater on compressor no 4 is deener gized Fans OFM1 OFM2 OFM3 and OFM4 are operating Stage 6...

Page 37: ...074 078 UNITS 054 064 UNITS 088 104 UNITS 054 088 UNITS 104 UNITS Fig 43 Component Arrangement 054 104 Units 37...

Page 38: ...til the duct pressure set point is achieved NOTE The VFD will always provide the proper phase se quence to the supply fan motor This motor will operate in proper rotation regardless of the phase seque...

Page 39: ...Fig 44 Modulating Power Exhaust Component Locations Sizes 034 048 39...

Page 40: ...Fig 45 Modulating Power Exhaust Component Locations Sizes 054 104 40...

Page 41: ...Fig 46 Modulating Power Exhaust Return End Sheet Metal Skin Detail Sizes 034 048 Fig 47 Modulating Power Exhaust Return End Sheet Metal Skin Detail Sizes 054 104 41...

Page 42: ...der U2 Comp 2 0 OFF OFF OFF OFF 0 0 1 ON ON ON OFF 2 14 2 ON ON OFF OFF 4 28 3 ON OFF OFF OFF 6 42 4 ON ON ON ON 6 72 5 ON ON OFF ON 8 86 6 ON OFF OFF ON 10 100 COOLING STAGE SIZE 044 UNITS Lead Circu...

Page 43: ...ive Cylinders Percent Capacity Comp 1 Unloader U1 Unloader U2 Comp 2 0 OFF OFF OFF OFF 0 0 1 ON ON ON OFF 2 14 2 ON ON OFF OFF 4 29 3 ON OFF OFF OFF 6 43 4 ON ON ON ON 8 71 5 ON ON OFF ON 10 86 6 ON O...

Page 44: ...s active 4 4 cooling stages active 5 5 cooling stages active 6 6 cooling stages active 7 7 cooling stages active 8 8 cooling stages active 20 Initialization mode Allow 2 minutes for initialization To...

Page 45: ...d Failure If small 24 v relay on the relay board fails microprocessor will detect this through feedback con tacts and indicate an error Processor Board Failure If hardware that monitors feed back swit...

Page 46: ...ard ware an alarm will be detected CODE 82 LEAVING AIR TEMPERATURE SET POINT POTENTIOMETER FAILURE If leaving air set point po tentiometer P1 located on display board fails control will use a default...

Page 47: ...tion is used DIP switch 4 must be in the ON position The potentiometer P6 is located on the accessory board If po tentiometer is set at less than 0 F or more than 95 F alarm 87 light will be energized...

Page 48: ...condary voltage 24 v 10 is incorrect replace transformer 7 Turn control switch to OFF position Step 2 Check Processor Board Power Supply 1 Set meter to approximately 20 vdc 2 Turn power to OFF positio...

Page 49: ...es are not measured replace the processor board Step 6 Display Board Connection Checkout 1 Turn power to OFF position 2 Disconnect the ribbon cable 3 Connect negative lead of meter to TP18 4 Turn powe...

Page 50: ...elay Board Checkout Fig 5 Step 1 Low voltage relay resistance check 1 Turn switch to OFF position 2 Remove plug connection from terminal strip J6 3 Set meter to measure resistance Connect negative tes...

Page 51: ...st procedure The board can only be checked when it is connected to the processor and the processor is energized so that the DLCM is supplied with 5 vdc power The terminals referenced are shown in Fig...

Page 52: ...and provides a 4 to 20 mA signal directly to the VFD Refer to Table 13 for transducer output signal mA for actual duct static pressure The internal logic of the VFD compares this signal representing...

Page 53: ...GA 0 GFS 80 P1LL 10 PuL 1 PuUl 10 PuLL 10 Gr SF Frequency Settings Fsor 60 Hz Sr n 1 054 104 only SrN1 0 054 104 only Gr Pn Panel Control Fr 0 Gr St Terminal Selection 1t 1 1t0 0 1t1 56 1t2 13 1t3 3 1...

Page 54: ...e person can view all of the monitored status variables including up to four user selected variables and any trip history in the memory Refer to the separate VFD Operation Manual for detailed instruct...

Page 55: ...PL Plug RCB Return Fan Circuit Breaker RES Resistor RFC Return Fan Contactror RFM Return Fan Motor SCT Saturated Condensing Thermistor TB Terminal Block TRAN Transformer U Unloader VFD Variable Frequ...

Page 56: ...Fig 55 Typical Wiring Schematic 48FK JK and 50FK FY JK JY Units 054 074 Shown 56...

Page 57: ...Fig 55 Typical Wiring Schematic 48FK JK and 50FK FY JK JY Units 054 074 Shown cont 57...

Page 58: ...e Training which includes hands on experience with the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting and fewer callbacks Course descriptions a...

Page 59: ...SS AND VERIFY PROPER LEVEL M VERIFY THAT CRANKCASE HEATERS HAVE BEEN ENERGIZED FOR 24 HOURS M CHECK VOLTAGE IMBALANCE LINE TO LINE VOLTS AB V AC V BC V AB AC BC 3 AVERAGE VOLTAGE V MAXIMUM DEVIATION F...

Page 60: ...R TEMPERATURE F DB Dry Bulb RETURN AIR TEMPERATURE F DB F WB Wet Bulb COOLING SUPPLY AIR F PRESSURES GAS INLET PRESSURE IN WG GAS MANIFOLD PRESSURE STAGE NO 1 IN WG STAGE NO 2 IN WG REFRIGERANT SUCTIO...

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