background image

38

*With 2SP FAN DELAY (Advanced Setup Menu) when in the economizing mode there is a delay for the high speed fan to try to satisfy the call for second
stage cooling by turning on the fan to high and opening the OA damper 100% before the first stage mechanical cooling is enabled.
†With stage 3 delay (STG3 DLY) in Advanced setup menu can turn on second stage of mechanical cooling Y2–O after the delay if the call for Y1–I and
Y2–I have not been satisfied.

ENTHALPY SETTINGS
When the OA temperature, enthalpy and dew point are below the

respective set points, the Outdoor Air can be used for economiz-

ing. Figure 51 shows the new single enthalpy boundaries in the

W7220. There are 5 boundaries (set points ES1 through ES5),

which are defined by dry bulb temperature, enthalpy and dew

point.
Refer to Table 22 for ENTH CURVE set point values.
The W7220 calculates the enthalpy and dew point using the OA

temperature and humidity input from the OA enthalpy sensor.

When the OA temperature, OA humidity and OA dew point are

all below the selected boundary, the economizer sets the econo-

mizing mode to YES, economizing is available.
When all of the OA conditions are above the selected boundary,

the conditions are not good to economize and the mode is set to

NO.
Figure 51 shows the 5 current boundaries. There is also a high lim-

it boundary for differential enthalpy. The high limit boundary is

ES1 when there are no stages of mechanical cooling energized and

HL (high limit) when a compressor stage is energized.
TWO-SPEED FAN OPERATION
NOTE: Two-Speed Fan operation applies to size 07 models only.
The W7220 controller has the capability to work with a system us-

ing a 2-speed supply fan. The W7220 does not control the supply

directly but uses the following input status to determine the speed

of the supply fan and controls the OA damper to the required posi-

tion, see Table 21.

The W (heating mode) is not controlled by the W7220 but it re-

quires the status to know where to position the OA damper for

minimum position for the fan speed.
The 2 speed fan delay is available when the system is programmed

for 2 speed fan (in the System Setup menu item). The 2 speed fan

delay is defaulted to 5 minutes and can be changed in the Ad-

vanced Setup menu item. When the unit has a call for Y1 In and in

the free cooling mode and there is a call for Y2 In, the 2-speed fan

delay starts and the OA damper will modulate 100% open, the

supply fan should be set to high speed by the unit controller.
After the delay one of two actions will happen:

• The Y2 In call will be satisfied with the damper 100%

open and fan on high speed and the call will turn off

OR

• If the call for additional cooling in the space has not been

satisfied then the first stage of mechanical cooling will be

enabled through Y1 Out or Y2 Out.

Table 20 — Enthalpy Operation with DCV (CO

2

 Sensor) — 2 Speed Fan

DEMAND 

CONTROLLED 

VENTILATION (DCV)

OUTSIDE AIR 

GOOD TO 

ECONOMIZE

Y1-I

Y2-I

FAN 

SPEED

Y1-O

Y2-O

OCCUPIED

UNOCCUPIED

Below CO

2

 Set

No

OFF

OFF

LOW

0v/Off

0v/Off

VENTMIN

Closed

ON

OFF

LOW

24v/On

0v/Off

VENTMIN

Closed

ON

ON

HIGH

24v/On

24v/On

VENTMIN

Closed

Yes

OFF

OFF

LOW

0v/Off

0v/Off

VENTMIN

Closed

ON

OFF

LOW

0v/Off

0v/Off

VENTMIN to

Full-Open

Closed to Full-Open

ON

ON

HIGH

24v/On

0v/Off

VENTMIN to

Full-Open

Closed to Full-Open

Above CO

2

 Set

No

OFF

OFF

LOW

0v/Off

0v/Off

VENTMIN to

VENTMAX

Closed

ON

OFF

LOW

24v/On

0v/Off

VENTMIN to

VENTMAX

Closed

ON

ON

HIGH

24v/On

24v/On

VENTMIN to

VENTMAX

Closed

Yes

OFF

OFF

LOW

0v/Off

0v/Off

VENTMIN to

VENTMAX

Closed

ON

OFF

LOW

0v/Off

0v/Off

VENTMIN to

Full-Open

Closed to Full-Open

ON

ON

HIGH

DELAY*

24v/On

0v/Off*

VENTMIN to

Full-Open

Closed to Full-Open

Table 21 — Fan Speed

STATE

FAN SPEED

OCC

Low

Y1

Low

Y2

High

W

High

Summary of Contents for 48FC 04

Page 1: ...troller Factory Option 40 SystemVu Controller Factory Option 40 Controller Options 40 LOW AMBIENT Smoke Detectors 40 Step 14 Adjust Factory Installed Options 41 SMOKE DETECTORS ECONOMI ER IV OCCUPANCY...

Page 2: ...sult in personal injury Sheet metal parts may have sharp edges or burrs Use care and wear appropriate protective clothing safety glasses and gloves when handling parts and servicing air conditioning e...

Page 3: ...Zer system2 Coil Options Outdoor Indoor Hail Guard A Al Cu Al Cu B Precoat Al Cu Al Cu C E coat Al Cu Al Cu D E coat Al Cu E coat Al Cu E Cu Cu Al Cu F Cu Cu Cu Cu M Al Cu Al Cu Louvered Hail Guard N...

Page 4: ...4 Fig 2 Unit Dimensional Drawing...

Page 5: ...5 Fig 2 Unit Dimensional Drawing cont...

Page 6: ...6 Fig 2 Unit Dimensional Drawing cont...

Page 7: ...ll dictate different se quences for the steps of unit installation For example on curb mounted units some accessories must be installed on the unit before the unit is placed on the curb Review the fol...

Page 8: ...NSULATED PANELS 25 4 1 THK POLYURETHANE FOAM 44 5 1 3 4 DENSITY 3 DIMENSIONS IN ARE IN MILLIMETERS 4 ROOFCURB 18 GAGE STEEL 5 ATTACH DUCTWORK TO CURB FLANGES OF DUCT REST ON CURB 6 SERVICE CLEARANCE 4...

Page 9: ...is used on a vertical unit the return should be ducted through the roof deck to comply with applicable fire codes A minimum clearance is not required around ductwork Step 6 Rig and Place Unit Keep uni...

Page 10: ...und duct openings must be tight Secure with screws as shown in Fig 8 Cover seams with foil duct tape Field supplied flanges should be attached to horizontal duct openings and all ductwork should be se...

Page 11: ...to not damage any wiring or cut tie wraps securing any wiring Fig 10 Economizer and Two Position Damper Hood Parts Location 3 Carefully lift the hood assembly with metal tray through the filter access...

Page 12: ...g must be accordance with local building codes and with applicable national codes In U S A re fer to NFPA 54 ANSI Z223 1 National Fuel Gas Code NFGC In Canada installation must be accordance with the...

Page 13: ...s of connector lock nuts before connecting gas piping Install a 1 2 in NPT street elbow on the thru base gas fitting Attach a 1 2 in pipe nipple with minimum length of 16 in 406 mm field supplied to t...

Page 14: ...s supply line observe local codes per taining to gas pipe installations Refer to the NFPA 54 ANSI Z223 1 NFGC latest edition in Canada CAN CSA B149 1 In the absence of local building codes adhere to t...

Page 15: ...protect against freeze up If drain line is installed downstream from the exter nal trap pitch the line away from the unit at 1 in per 10 ft 25 mm per 3 m of run Do not use a pipe size smaller than the...

Page 16: ...g 25 Connect field power supply conductors to LINE side terminals when the switch enclosure cover is removed to attach the handle Field Install the NFD Shaft and Handle 1 Remove the Control Box access...

Page 17: ...pressure lugs on the power terminal block or at factory installed option non fused disconnect Voltage to compressor terminals during operation must be within voltage range indicated on unit nameplate...

Page 18: ...screw heads is exposed Press the gasket over the screw heads 3 Slip the backing plate over the screw heads at the keyhole slots and align with the gasket tighten the two screws until snug do not over...

Page 19: ...and conduit may be attached to the connectors on the base pan Pull correctly rated high voltage and low voltage through appropriate conduits Connect the power conduit to the internal disconnect if uni...

Page 20: ...able for single phase 3 voltage code models The Humidi MiZer dehumidification system requires a field supplied and field installed space relative humidity control de vice This device may be a separate...

Page 21: ...ilt into the corner post see Fig 35 to the 24 v barrier located on the left side of the control box The raceway provides the UL required clearance between high voltage and low voltage wiring 3 The The...

Page 22: ...22 Fig 40 Typical Control Wiring Diagram Electro Mechanical with W7212 48FC 04 06 208 230 3 60 Unit Shown...

Page 23: ...23 Fig 41 Typical Electro Mechanical with W7220 Control Wiring Diagram 48FC 07 208 230 3 60 Unit Shown...

Page 24: ...24 T Fig 42 Typical 48FC 04 07 Power Wiring Diagram 208 230V Unit Shown...

Page 25: ...mum position If the over temperature limit opens prior to the start of the indoor fan blower the IGC will shut down the burners and the control will shorten the 45 second delay to 5 seconds less than...

Page 26: ...the user interface for the system The W7220 economizer module provides the basic inputs and outputs to provide simple economizer control When used with the optional sensors the economizer module provi...

Page 27: ...Operating Temperature 40 F to 150 F 40 C to 65 C Exception of display operation down to 4 F 20 C with full recovery at 4 F 20 C from exposure to 40 F 40 C Storage Temperature 40 F to 150 F 40 C to 65...

Page 28: ...d on the front of the economizer controller Keypad Use the four navigation buttons see Fig 50 to scroll through the menus and menu items select menu items and to change parameter and configuration set...

Page 29: ...ays 2 Press the Enter button to return to the current menu parameter 3 Press the Menu Up Exit button to return to the previ ous menu Menu Structure Table 11 illustrates the complete hierarchy of menus...

Page 30: ...and displays measured discharge temperature Displays _ _ _F if sensor sends invalid value if not connected short or out of range OA TEMP _ _ _ F or _ _ _ C 40 F to 140 F 40 C to 60 C OUTSIDE AIR TEMP...

Page 31: ...alpy curves DCV SET 1100ppm 500 to 2000 ppm increment by 100 DEMAND CONTROLLED VENTILATION Displays only if CO2 sensor is connected Set point for Demand Controlled Ventilation of space Above the set p...

Page 32: ...out for second exhaust fan SYS use output as an alarm signal OCC INPUT INPUT or ALWAYS OCCUPIED MODE BY EXTERNAL SIGNAL When using a setback thermostat with occupancy out 24 vac the 24 vac is input I...

Page 33: ...e fully closed position CONNECT Y1 O N A N A Closes the Y1 O relay Y1 O CONNECT Y2 O N A N A Closes the Y2 O relay Y2 O CONNECT AUX1 O N A N A Energizes the AUX output If Aux setting is NONE no action...

Page 34: ...ion with a 2 speed indoor fan with or without DCV see Tables 17 and 18 For enthalpy operation with a 2 speed indoor fan with or without DCV see Tables 19 and 20 ALARMS CONT FREEZE ALARM N A N A Check...

Page 35: ...NTILATION DCV OUTSIDE AIR GOOD TO ECONOMIZE Y1 I Y2 I FAN SPEED Y1 O Y2 O OCCUPIED UNOCCUPIED Below CO2 set No Off Off High 0 v Off 0 v Off VENTMIN Closed On Off High 24 v On 0 v Off VENTMIN Closed On...

Page 36: ...UPIED UNOCCUPIED Below CO2 set No Off Off High 0 v Off 0 v Off VENTMIN Closed On Off High 24 v On 0 v Off VENTMIN Closed On On High 24 v On 24 v On VENTMIN Closed Yes Off Off High 0 v Off 0 v Off VENT...

Page 37: ...Y2 I FAN SPEED Y1 O Y2 O OCCUPIED UNOCCUPIED Below CO2 Set No OFF OFF LOW 0v Off 0v Off VENTMIN Closed ON OFF LOW 24v On 0v Off VENTMIN Closed ON ON HIGH 24v On 24v On VENTMIN Closed Yes OFF OFF LOW...

Page 38: ...s to determine the speed of the supply fan and controls the OA damper to the required posi tion see Table 21 The W heating mode is not controlled by the W7220 but it re quires the status to know where...

Page 39: ...he item RUN appears 3 Press the Enter button to start the test The unit pauses and then displays IN PROGRESS When the test is complete DONE appears 4 When all desired parameters have been tested press...

Page 40: ...e as factory installed options on 48FC models Smoke detectors may be specified for supply air only for return air without or with economizer or in combina tion of supply air and return air Return air...

Page 41: ...Unoccupied sequence at terminals marked OCCUPANCY Detach the jumper covering the Occupancy terminals on the UCB and then attach the required connections Step 15 Install Accessories Available accessor...

Page 42: ...t age cover in the Control Box 3 Connect a multimeter to the Vdc terminals on the UCB 4 Set the Range Switch to either A B or C per the Switch Range table 5 Using a straight blade screwdriver turn the...

Page 43: ...NDOOR FAN and then press ENTER 8 Refer to the job specifications to set the following deter mining the values per the RPM Calculator label see Fig 59 Use the UP and DOWN arrow keys and the BACK key to...

Page 44: ...12 1601 1692 1784 1878 1973 2069 2166 1500 1625 1750 1875 2000 2125 2250 2375 65 0 4 1609 1688 1768 1850 1933 2018 2104 2192 2282 65 0 6 1764 1839 1916 1994 2073 2153 2235 2317 0 8 1902 1974 2047 2123...

Page 45: ......

Page 46: ...to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53480245 01 Printed in U S A Form 48FC 4 7 02SI Pg 46 2 19 Replaces 48FC 4...

Page 47: ..._ Verify gas pressure to unit gas valve is within specified range Y N _____ Check gas piping for leaks Y N _____ Check that indoor air filters are clean and in place Y N _____ Check that outdoor air i...

Page 48: ...SIG B Discharge pressure _______________ PSIG C Entering air temperature _______________ F D Liquid line temperature at outlet or reheat coil _______________ F E Confirm correct rotation for compresso...

Reviews: