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4

INSTALLATION

Step 1 — Unpack and Inspect Units — 

Units are

packaged for shipment to avoid damage during normal transit

and handling. It is the receiving party’s responsibility to inspect

the equipment upon arrival. Any obvious damage to the carton

and/or its contents should be reported on the bill of lading and a

claim should be filed with the transportation company and the

factory. Unit should always be stored in a dry place, and in the

proper orientation as marked on the carton.

After determining the condition of the carton exterior,

carefully remove each unit from the carton and inspect for

hidden damage. Any hidden damage should be recorded, a

claim should be filed with the transportation company, and the

factory should be notified. In the event a claim for shipping

damage is filed, the unit, shipping carton, and all packing must

be retained for physical inspection by the transportation

company. All units should be stored in the factory shipping

carton with internal packaging in place until installation.
PROTECTING UNITS FROM DAMAGE

Do not apply force or pressure to the piping or drain stub-

outs during handling. All units should be handled by the

chassis or as close as possible to the unit mounting point

locations. 

The unit must always be properly supported. Temporary

supports used during installation or service must be adequate to

hold the unit securely. To maintain warranty, protect units

against hostile environments (such as rain, snow or extreme

temperature), theft, vandalism, and debris on jobsite.

Equipment covered in this manual is not suitable for outdoor

installations. Do not allow foreign material to fall into drain

pan. Some units and/or job conditions may require some form

of temporary covering during construction.
PREPARING JOBSITE FOR UNIT INSTALLATION

To save time and to reduce the possibility of costly errors,

set up a complete sample installation in a typical room at

jobsite. Check all critical dimensions such as pipe and wire

connection requirements. Refer to job drawings and product

dimension drawings as required. Instruct all trades in their parts

of the installation. Units must be installed in compliance with

all applicable local code requirements.
IDENTIFYING AND PREPARING UNITS 

Be sure power requirements match available power source.

Refer to unit nameplate and wiring diagram. In addition:
• Check all tags on unit to determine if shipping screws are

to be removed. Remove screws as directed.

Step 2 — Position the Unit

Install the unit in a location that meets the following

requirements:
• Allow adequate space for installation, service clearance,

piping, and electrical connections. For specific unit

dimensions, refer to Table 1 and Fig. 2. Allow clearance

according to local and national codes. 

• Confirm that the ceiling is able to support the weight of

the unit. See Table 1 for nominal weight.

• There should be enough room within the false ceiling for

installation and maintenance (see Fig. 3).

• The false ceiling should be horizontal and leveled.
• See Fig. 3 below.

Select the unit position with the following points in mind:
• The unit should be installed in a position that is suitable

to support the total weight of the unit, refrigerant piping

and condensate.

• Proper access should be provided for maintenance for

refrigerant piping, A 2-ft clearance is recommended all

around the unit for service. 

• The unit should not be positioned directly above any

obstruction.

• The unit must be installed square and level.
• The condensate drain should have sufficient downward

slope (1 in. per 100 in.) in any horizontal run between

unit and drain.

Step 3 — Mount the Unit

INSTALLING HANGER BOLTS — Install the hanger bolts

at the locations shown in Fig. 2, top view. Use 

3

/

8

-in. all-

threaded rod. For unit weight, see Table 1.
MOUNTING UNIT — The unit can now be lifted on to the

hanging rods for mounting.

1. Use rods and fasteners to suspend the unit at the factory-

provided mounting holes. 

2. Adjust the height of the unit until the bottom is level with

the false ceiling, with adequate space to provide enough

pitch for the drain.

3. Secure the unit in position with locknuts and washers on

both sides of the mounting bracket. Ensure that the

threaded rod does not protrude more than 2 inches below

the mounting brackets as shown in Fig. 4.

CAUTION

To avoid equipment damage, do not lift unit by the drain

pipe or refrigerant piping. Unit should be lifted using the

mounting brackets.

DANGER

Units must not be installed where they may be exposed to

potentially explosive or flammable atmosphere. If this

instruction is not followed exactly, a fire or explosion may

result, causing property damage, injury, or loss of life.

IMPORTANT: Be sure that the ceiling grid is supported

separately from the unit. The ceiling grid must not be

supported by any part of the unit or any associated

wiring or piping work.

3 7/8[100]
or more

or more

27 1/2[700] or more

(Unit: in.[mm])

19- 5/8[500] or more

19 5/8[500]

Fig. 3 — False Ceiling Required Clearance

Summary of Contents for 40VMD 008

Page 1: ...1 Understand the signal words DANGER WARNING and CAUTION DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies hazards that could result in...

Page 2: ...required to service the equipment Seal circuits being serviced and charge with dry nitrogen to prevent oil contamination when timely repairs cannot be completed Failure to follow these procedures may...

Page 3: ...fasten the connector between flexible condensate pipe and MDC condensate Condensate connection 2 Reducer for smaller pipe diameter only for size 018 unit PQE connection wire No of Ports 3 Connect out...

Page 4: ...o determine if shipping screws are to be removed Remove screws as directed Step 2 Position the Unit Install the unit in a location that meets the following requirements Allow adequate space for instal...

Page 5: ...e acceptable refer to the refrigerant piping allowable limits in the manual Refrigerant piping connection between indoor units should be performed once the units are secured at their respective instal...

Page 6: ...6 Connecting Liquid Pipes to the Indoor Unit LEGEND Table 7 Combination Table INDOOR UNIT kBtu h LIQUID SIDE in GAS SIDE in 5 7 9 12 15 1 4 1 2 18 24 30 36 48 54 3 8 5 8 72 3 8 7 8 96 3 8 7 8 a c b L...

Page 7: ...ecommended nitrogen flow rate is approximately 1 76 ft3 h This is brazing sequence for Note that the flow capacity through this system is limited so you cannot blow through the lines with a high flow...

Page 8: ...C and the Y joint Table 8 Piping Between the MDC and Y Joint PIPING BETWEEN MDC AND SUB MDC 3 pipes are used to connect the main MDC and the sub MDC Selection of the Sub MDC should follow the requirem...

Page 9: ...to a Single Sub MDC Fig 12 Connecting Main MDC to Two Sub MDCs Main MDC unit Outdoor unit Indoor Sub MDC1 Sub MDC2 unit Indoor Indoor unit High pressure pipe pipe Low pressure Liquid pipe High pressu...

Page 10: ...13 For a typical example of running the refrigerant pipes see Fig 14 INDOOR UNIT CAPACITY kBtu h CONNECTION DIAGRAM 72 73 108 109 168 a MDC Unit b Sub MDC Pipe Accessory c Pipe 3 4 d Cut Here e Pipe 7...

Page 11: ...r PS Pressure Sensor SV A SV B SVM SVP Solenoid Valve Tm Temperature Sensor Check valves PS3 Tm2 SVP EXVA Tm3 SV1A 1 SV1B 1 SVmA n SVmB n HEX2 separator Gas Liquid Tm3 Tm1 Tm2 SVMC EXVB EXVC SVME SVP...

Page 12: ...O 1 Sub MDC Unit MDC Indoor NO 1 Indoor NO 2 Indoor NO 3 Indoor NO 4 Indoor NO 5 Indoor MDC Outdoor or Sub MDC Outdoor Sub MDC NO 1 Sub MDC Unit 6 5 4 3 1 2 Main MDC Unit Indoor Unit NO 3 NO 4 Indoor...

Page 13: ...e outdoor unit should be in the closed position throughout the refrigerant piping process Failure to follow this procedure may result in equipment damage OUTDOOR MODEL kBtu h HIGH PRESSURE SIDE in LOW...

Page 14: ...pe 1 1 8 g ODU Pipe Accessory h Pipe 1 3 8 k Pipe 1 5 8 WARNING Electrical shock can cause personal injury and death Disconnect power supply before making wiring connections There may be more than one...

Page 15: ...his might cause disturbance on the controls side Use 2 core stranded shielded twisted pair communication wire Make sure the control wire does not form a closed loop The control wire is polarity sensit...

Page 16: ...Indoor unit 5 Indoor unit 6 Outdoor Unit Centralized Controller No N Sub MDC unit 1 Touch Screen Wired Controller HA HB HA HB HA HB HA HB HA HB P Q P Q P Q P Q P Q P Q wired controller HA HB To No 1...

Page 17: ...ommunication bus 75 16 250 5 75 16 M O M O CN10 CN12 CN51 TRANS OUT TRANS IN CN53 CN55 S3 CN41 EXVA T3 CN1 CN45 T1 T2 CN43 CN44 690 690 OXH 5HG OXH 5HG UHHQ XT1 1 M I 2 M I CN13 UHHQ URZQ 5HG KLWH OXH...

Page 18: ...1 DSP2 CN53 CN52 CN51 EXVA EXVB EXVC CN27 WATER T3 CN25 CN20 T1 T2 HOORZ ODFN OXH 5HG OXH 5HG OXH 5HG UHHQ UHHQ UHHQ UHHQ UHHQ UHHQ URZQ 5HG KLWH OXH URZQ 5HG KLWH OXH URZQ 5HG KLWH OXH URZQ 5HG KLWH...

Page 19: ...e as the actual quantity DISPLAY DSP1 AND DSP2 DISPLAY DEFINITION S E0 Communication error with outdoor unit S E1 T1 temperature sensor error S E2 T2 temperature sensor error S E3 T3 temperature senso...

Page 20: ...7 the switch must be set to OFF OFF or ON ON v POSITION 1 2 S1 IDU PIPES SETTING OFF OFF Normal Mode default ON ON 2 Ports Twinned Together Fig A S1 S3 S5 and S7 Settings POSITION 1 2 S3 IDU PIPES SET...

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