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38YSA

Split-System Heat Pump

Installation and Start-Up Instructions

NOTE:

Read the entire instruction manual before starting the

installation.

This symbol

indicates a change since the last issue.

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory-authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.

Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions thor-
oughly and follow all warnings or cautions included in literature
and attached to the unit. Consult local building codes and National
Electrical Code (NEC) for special requirements.

Recognize safety information. This is the safety-alert symbol

.

When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installtion, reliability, or
operation.

Before installing, modifying, or servicing system, main elec-
trical disconnect switch must be in the OFF position. There
may be more than 1 disconnect switch. Lock out and tag
switch with a suitable warning label. Electrical shock can
cause personal injury or death.

INSTALLATION RECOMMENDATIONS

NOTE:

In some cases noise in the living area has been traced to

gas pulsations from improper installation of equipment.

1. Locate unit away from windows, patios, decks, etc. where unit

operation sounds may disturb customer.

2. Ensure that vapor and liquid tube diameters are appropriate to

capacity of unit.

3. Run refrigerant tubes as directly as possible by avoiding

unnecessary turns and bends.

4. Leave some slack between structure and unit to absorb

vibration.

5. When passing refrigerant tubes through the wall, seal opening

with RTV or other pliable silicon-based caulk. (See Fig. 2.)

6. Avoid direct tubing contact with water pipes, duct work, floor

joists, wall studs, floors, and walls.

7. Do not suspend refrigerant tubing from joists and studs with a

rigid wire or strap which comes in direct contact with tubing.
(See Fig. 2.)

8. Ensure that tubing insulation is pliable and completely sur-

rounds vapor tube.

9. When necessary, use hanger straps which are 1 in. wide and

conform to shape of tubing insulation. (See Fig. 2.)

10. Isolate hanger straps from insulation by using metal sleeves

bent to conform to shape of insulation.

When outdoor unit is connected to factory-approved indoor unit,
outdoor unit contains system refrigerant charge for operation with
indoor unit of the same size when connected by 15 ft of
field-supplied or factory accessory tubing. For proper unit opera-
tion, check refrigerant charge using charging information located
on control box cover.

IMPORTANT:

Maximum liquid-line size is 3/8-in. O.D. for all

residential applications including long line.

IMPORTANT:

Always install a liquid-line filter drier. Refer to

Product Data Digest for appropriate part number. Obtain filter
drier from service parts or your distributor or branch.

INSTALLATION

Step 1—Check Equipment and Job Site

UNPACK UNIT

Move to final location. Remove carton taking care not to damage
unit.

Fig. 1—Model 38YSA

A98516

Visit www.carrier.com

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 1

4

Tab

5a 5a

PC 101

Catalog No. 533-80022

Printed in U.S.A.

Form 38YSA-4SI

Pg 1

02-02

Replaces: 38YSA3SI

Summary of Contents for 38YSA

Page 1: ...nal injury or death INSTALLATION RECOMMENDATIONS NOTE In some cases noise in the living area has been traced to gas pulsations from improper installation of equipment 1 Locate unit away from windows p...

Page 2: ...irflow a 6 in clearance on 1 side of unit and 12 in on all remaining sides must be maintained Maintain a distance of 24 in between units Position so water snow or ice from roof or eaves cannot fall di...

Page 3: ...it Step 8 Make Piping Connections Relieve pressure and recover all refrigerant before system repair or final unit disposal to avoid personal injury or death Use all service ports and open all flow con...

Page 4: ...oltage See unit rating plate for recommended circuit protection device NOTE Operation of unit on improper line voltage constitutes abuse and could affect unit reliability See unit rating plate Do not...

Page 5: ...asses protective clothing and gloves when handling refrigerant and observe the following Back seating service valves are not equipped with Schrader valves Fully back seat counter clockwise valve stem...

Page 6: ...A FB FC FD FF FH FAN COIL HEAT PUMP G Y1 W2 L R O INDOOR FAN HEAT STAGE 2 COOL HEAT STAGE 1 NOT USED 24 VAC COM NOT USED TROUBLE OPTIONAL OUTDOOR SENSOR CONNECTION Y C C IF AVAILABLE A98629 24 VAC HOT...

Page 7: ...W2 Y G R C RVS COOLING C W2 OTHER HP THERMOSTAT FA FB FC FD FF FH FAN COIL HEAT PUMP G O E W2 E W3 R Y 24 VAC COM HEAT STAGE 2 COOL HEAT STAGE 1 INDOOR FAN EMERGENCY HEAT O IF AVAILABLE A98630 24 VAC...

Page 8: ...VAC COM NOT USED TROUBLE OPTIONAL OUTDOOR SENSOR CONNECTION JW1 A98631 24 VAC HOT R G W W1 Y Y2 Y Y2 Y1 W2 R DH RVS COOLING C B L S1 S2 Y W2 CARRIER PROGRAMMABLE THERMOSTAT MODEL 2S 40FKA FK4C FAN COI...

Page 9: ...VAC COM HEAT STAGE 2 CUT JW1 SHR SHR FA FB FC FH FAN COIL SMART HEAT ODT A97410 24 VAC HOT R C Y G O RVS COOLING W2 OTHER HP THERMOSTAT FA FB FC FH FAN COIL SMART HEAT HEAT PUMP E R C Y G O W2T W3 W2...

Page 10: ...UMPER WIRE BETWEEN O W2 AND L THERMOSTAT TERMI NALS MUST BE PRESENT 8 Y1 AND O CONNECTIONS TO 2 STAGE FURNACES MAY NOT EXIST OR MAY ONLY BE A WIRE RATHER THAN A SCREW TERMINAL LEGEND 24 V FACTORY WIRI...

Page 11: ...observe a complete defrost in warmer weather the thermostat must be closed as follows 1 Turn off power to outdoor unit 2 Disconnect outdoor fan motor lead from OF2 on control board See Fig 15 Tape to...

Page 12: ...ature F LIQUID PRESSURE AT SERVICE VALVE PSIG REQUIRED SUBCOOLING TEMPERATURE F 5 10 15 20 134 71 66 61 56 141 74 69 64 59 148 77 72 67 62 156 80 75 70 65 163 83 78 73 68 171 86 81 76 71 179 89 84 79...

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