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5

Table 2 — 35E Basic Pressure Data

LEGEND

*Minimums are for all except CCN controls, which may be lower. Minimum for DDC by

others is to be provided by the control’s provider.

†A minimum 0.03 in. wg discharge static pressure is required to set the flow switch in the

electric heater.

**Maximum discharge temperatures with electric heat are set at 120 F by the National

Electric Code. Max kW shown assumes 55 F entering air and is limited by unit’s selected

voltage, phase, max capacity and design (see Electrical Data in the Product Data cata-
log). Min cfm for electric heat is based on UL/ETL listings. (Diffuser) performance will
likely be poor at this low flow rate.) The ASHRAE (American Society of Heating, Refrig-
eration and Air Conditioning Engineers) Handbook of Fundamentals does not recom-
mend a discharge temperature exceeding 90 F for satisfactory air mixing and comfort.

††Max. kW is limited by design.
NOTES:
1.

To obtain Total Pressure (Pt), add the Velocity Pressure for a given cfm to the Static
Pressure drop (

P

S

) of the desired configuration.

Example: Pt for a Size 8 Basic Unit at 925 cfm = 0.39 + 0.17 = 0.56

2.

The electric heat max kW is based on 3 phase power. For more details, refer to the air
terminal selection program.

Table 3A — 35E Heater Power Wiring and

Fuse Sizing (Single Phase, 60 Hz)

LEGEND

*Values based on 75 C copper wire.

Table 3B — 35E Heater Power Wiring and

Fuse Sizing (3 Phase, 60 Hz)

LEGEND

*Recommended minimum wire size.

INLET

SIZE (in.)

(Area)

CFM

MIN AIRFLOW (Cfm)*

ELECTRIC HEAT**

MAX kW

AT 55 F EAT

MINIMUM INLET STATIC PRESSURE (Unit and Heat Pressure Drop)

Cooling Only or

Cooling with Hot Water

Electric

Heat †

Velocity Press

(

V

PS

)

Basic Unit

(

P

S

)

Basic + 1 Row

Coil (

P

S

)

Basic + 2 Row

Coil (

P

S

)

Basic + 3 Row

Coil (

P

S

)

Basic + 4 Row

Coil (

P

S

)

Basic + Heater †

(

P

S

)

55

50

or

0

55

1.1

0.02

0.00

0.00

0.01

0.01

0.01

0.00

4

110

2.3

0.10

0.01

0.02

0.03

0.03

0.04

0.01

(0.09)

170

3††

0.23

0.02

0.04

0.06

0.08

0.10

0.02

230

3††

0.43

0.03

0.07

0.11

0.15

0.18

0.03

85

75

or

0

85

1.7

0.02

0.00

0.01

0.02

0.02

0.03

0.00

5

170

3.5

0.09

0.02

0.04

0.06

0.08

0.10

0.02

(0.14)

265

5††

0.23

0.04

0.10

0.15

0.20

0.24

0.04

360

5††

0.43

0.08

0.18

0.27

0.36

0.45

0.08

100

110

or

0

110

2.1

0.02

0.01

0.01

0.02

0.03

0.03

0.01

6

240

4.9

0.09

0.04

0.08

0.12

0.16

0.20

0.04

(0.20)

380

7.5††

0.22

0.09

0.20

0.30

0.40

0.50

0.09

520

7.5††

0.42

0.17

0.38

0.57

0.75

0.94

0.17

140

140

or

0

140

2.9

0.02

0.01

0.01

0.02

0.03

0.04

0.01

7

330

6.8

0.09

0.04

0.08

0.12

0.16

0.20

0.04

(0.27)

525

9.5††

0.23

0.09

0.20

0.30

0.40

0.50

0.09

710

9.5††

0.41

0.17

0.37

0.55

0.73

0.91

0.17

190

185

or

0

190

3.9

0.02

0.01

0.02

0.03

0.05

0.06

0.01

8

440

9.1

0.09

0.04

0.12

0.19

0.25

0.32

0.04

(0.35)

675

13††

0.21

0.09

0.27

0.44

0.60

0.76

0.09

925

13††

0.39

0.17

0.51

0.82

1.13

1.43

0.17

240

240

or

0

240

4.9

0.02

0.01

0.02

0.03

0.04

0.05

0.01

9

550

11.3

0.08

0.07

0.12

0.17

0.22

0.27

0.07

(0.44)

875

16††

0.21

0.17

0.31

0.44

0.57

0.69

0.17

1200

16††

0.40

0.32

0.59

0.83

1.07

1.31

0.32

300

290

or

0

300

6.2

0.02

0.01

0.02

0.04

0.05

0.07

0.01

10

675

13.9

0.08

0.04

0.12

0.20

0.27

0.35

0.04

(0.55)

1075

21††

0.20

0.10

0.31

0.50

0.69

0.89

0.10

1450

21††

0.36

0.17

0.56

0.91

1.26

1.62

0.17

425

420

or

0

425

8.7

0.01

0.01

0.02

0.04

0.06

0.07

0.01

12

1000

20.6

0.08

0.04

0.14

0.22

0.31

0.40

0.04

(0.78)

1550

30††

0.19

0.09

0.33

0.54

0.75

0.96

0.09

2100

30††

0.34

0.17

0.60

0.99

1.37

1.76

0.17

580

580

or

0

580

11.9

0.01

0.01

0.02

0.04

0.05

0.06

0.01

14

1375

28.3

0.07

0.04

0.13

0.21

0.28

0.36

0.04

(1.07)

2125

36††

0.17

0.10

0.31

0.49

0.68

0.86

0.10

2900

36††

0.31

0.19

0.57

0.92

1.26

1.60

0.19

750

740

or

0

750

15.4

0.01

0.01

0.02

0.04

0.06

0.07

0.01

16

1775

36††

0.06

0.04

0.14

0.22

0.31

0.40

0.04

(1.40)

2725

36††

0.14

0.09

0.32

0.53

0.73

0.94

0.09

3700

36††

0.25

0.17

0.59

0.97

1.35

1.73

0.17

1800

1400

or

0

1800

36††

0.02

0.01

0.05

0.09

0.13

0.16

0.01

22

3300

36††

0.07

0.04

0.17

0.30

0.42

0.55

0.04

(2.63)

5200

36††

0.16

0.09

0.43

0.74

1.05

1.36

0.09

7100

36††

0.31

0.17

0.81

1.38

1.95

2.53

0.17

CCN —

Carrier Comfort Network®

P

S

The difference in static pressure
from inlet to discharge with damper
fully open

DDC —

Direct Digital Controls

EAT

Entering Air Temperature

UL

Underwriters Laboratories

V

PS

Change in velocity pressure

HEATER

SIZE (kW)

BTUH

120 V

208/240 V

277 V

Heater

FLA

AWG*

Heater

FLA

AWG*

Heater

FLA

AWG*

0.5

1,707

4.2

14

2.1

14

1.8

14

1.0

3,413

8.3

14

4.2

14

3.6

14

2.0

6,826

16.7

10

8.3

14

7.2

14

3.0

10,239

25.0

8

12.5

12

10.8

14

4.0

13,652

33.3

8

16.7

10

14.4

12

5.0

17,085

41.7

5

20.8

10

18.1

10

6.0

20,478

50.0

5

25.0

8

21.7

10

7.0

23,898

58.3

4

29.2

8

25.3

8

8.0

27,304

66.7

4

33.3

8

28.9

8

9.0

30,717

75.0

3

37.5

6

32.6

8

10.0

34,130

83.3

2

41.7

6

36.1

6

11.0

37,130

91.7

2

45.8

6

39.7

6

12.0

40,956

100.0

1

50.0

6

43.3

6

AWG

American Wire Gage

FLA

Full Load Amps

HEATER

SIZE (kW)

BTUH

208 V

480 V

Heater FLA

AWG*

Heater FLA

AWG*

0.5

1,707

1.4

14

0.6

10

1.0

3,413

2.8

14

1.2

10

2.0

6,826

5.6

14

2.4

10

3.0

10,239

8.3

14

3.6

10

4.0

13,652

11.1

14

4.8

10

5.0

17,085

13.9

12

6.0

10

6.0

20,478

16.7

10

7.2

10

7.0

23,898

19.4

10

8.4

10

8.0

27,304

22.2

10

9.6

10

9.0

30,717

25.0

8

10.8

10

10.0

34,130

27.8

8

12.0

10

12.0

40,956

33.3

8

14.4

12

14.0

47,782

38.8

6

16.8

12

16.0

54,608

44.4

6

19.2

10

18.0

61,434

50.0

6

21.6

10

20.0

68,260

55.5

4

24.0

10

22.0

75,086

61.1

4

26.4

8

24.0

81,912

66.6

4

28.8

8

26.0

88,738

72.3

3

31.3

8

28.0

95,564

77.8

3

33.7

8

30.0

102,390

83.4

2

36.1

6

32.0

109,216

89.0

2

38.6

6

34.0

116,042

94.5

1

41.0

6

36.0

122,868

100.1

1

43.4

6

AWG

American Wire Gage

FLA

Full Load Amps

Summary of Contents for 35E

Page 1: ... ADJUSTMENT SLIDEBAR WIRING THE CCN NETWORK COMMUNICATION SERVICE JACK PRIMARY AIR TEMPERATURE SENSOR INSTALLATION INDOOR AIR QUALITY SENSOR INSTALLATION INDOOR AIR QUALITY SENSOR WIRING HUMIDITY SENSOR Wall Mounted INSTALLATION Connect the CCN Communication Bus 19 COMMUNICATION BUS WIRE SPECIFICATIONS CONNECTION TO THE COMMUNICATION BUS Water Valve Installation 19 ComfortID Start Up 19 GENERAL PR...

Page 2: ...ls or controls File damage claim immediately with transportation agency and notify Carrier UNIT IDENTIFICATION Each unit is supplied with a shipping label and an identification label Fig 2 INSTALLATION PRECAUTION Check that construction debris does not enter unit or ductwork Do not operate the central station air handling fan without final or construction filters in place Accumulated dust and cons...

Page 3: ...urn tracking 4149 Proportional floating hot water with supply return tracking 4150 Return air damper CCN Thermostats Ordered Separately Thermostat 33ZCT56SPT RT room temperature sensor with set point adjust and override Thermostat 33ZCT55SPT RT room temperature sensor with override only Thermostat 33ZCT58SPT Communicating room tempera ture sensor with LCD liquid crystal diode set point adjust fan ...

Page 4: ...ion area Remove unit from ship ping package Do not handle by controls or damper extension rod 2 The unit has factory installed brackets on unit as shown in Fig 3 3 Suspend units from building structure with straps rods or hanger wires Secure the unit and level it in each direc tion Note that reheat coil is in heavy end of unit Step 2 Make Duct Connections 1 Install supply ductwork on unit inlet co...

Page 5: ...04 0 35 675 13 0 21 0 09 0 27 0 44 0 60 0 76 0 09 925 13 0 39 0 17 0 51 0 82 1 13 1 43 0 17 240 240 or 0 240 4 9 0 02 0 01 0 02 0 03 0 04 0 05 0 01 9 550 11 3 0 08 0 07 0 12 0 17 0 22 0 27 0 07 0 44 875 16 0 21 0 17 0 31 0 44 0 57 0 69 0 17 1200 16 0 40 0 32 0 59 0 83 1 07 1 31 0 32 300 290 or 0 300 6 2 0 02 0 01 0 02 0 04 0 05 0 07 0 01 10 675 13 9 0 08 0 04 0 12 0 20 0 27 0 35 0 04 0 55 1075 21 ...

Page 6: ...is typical of 480V 3 phase 4 wire heater and control Refer to actual unit wiring diagram AFS Airflow Switch DDC Direct Digital Controls Fig 5 Typical Power Connections for 35E Units with 3 Stage Electric Heat ANALOG OR DDC CONTROLLER 24VAC BLU YEL CLASS II TRANSFORMER OPTIONAL 120VAC 208VAC 240VAC 277VAC L1 GROUND 24 VAC POWER LEGEND NOTE Drawing is typical refer to actual unit wiring diagram for ...

Page 7: ...s will provide a permanent record of the balanc ing information installation location information box size cooling minimum airflow cfm limit cooling maximum airflow cfm limit reheat cfm limit if applicable heating minimum airflow cfm limit if applicable heating maximum airflow cfm limit if applicable calibration gain after balancing set points PNEUMATIC CONTROLS Preparation for Balancing Control S...

Page 8: ...______ ENGINEER ______________________________________________ BUILDING LOCATION FLOOR ______________________________ BUS NUMBER ___________________________________________ Fig 7 Air Terminal Performance Sheet CONTROL SET POINTS Tag Number Zone Address Box Size in cfm Cooling cfm Reheat cfm Heating cfm Heat kW Occupied Unoccupied Calibration Gain min max min max Type Btu min max min max mult ...

Page 9: ...DAMPER Control Sequence 1103 Refer to Fig 9 1 Maximum volume setting a Disconnect the thermostat line from the velocity controller b Adjust the maximum volume control knob marked HI and located in the center of the con troller to achieve the required minimum flow To determine the required pressure differential refer to Tables 2 and 5 and the Linear Averaging Probe Chart provided on the side of the...

Page 10: ... initial adjustments are made cycle the thermostat pressure a few times to settle the internal reset mechanisms and verify set tings Fine tune the settings if necessary The thermostat pres sure may be left at a high pressure and the G port cap may be removed and replaced to cycle the reset mechanism RESET START setting is factory set at 8 0 psig This is the lowest thermostat pressure that the LO S...

Page 11: ... heating set point slider all the way to the right for maximum heating 5 Read the DC voltage across the meter taps on the heating left side Adjust the maximum set point MAX INCR potentiometer clockwise to increase or counterclockwise to decrease to the DC voltage equal to the desired air flow cfm as shown on the calibration curve Fig 14 NOTE The maximum set point must be adjusted last Adjust ment ...

Page 12: ...adjusted first Adjust ment of the MIN INCR potentiometer directly affects the max imum set point and auxiliary set point 2 Adjustment of auxiliary set point if required Read the DC voltage across the meter taps on the heating left side Adjust the MAX AUX INCR potentiometer clockwise to increase or counterclockwise to decrease to the DC voltage equal to the desired airflow cfm 3 Return the cooling ...

Page 13: ... and 2 of connector J1 Refer to unit wire label diagram for minimum size VA and grounding requirements for each unit SUPPLY AIR TEMPERATURE SAT SENSOR INSTAL LATION On terminals with heat the SAT sensor is provid ed The sensor is factory wired to the controller and shipped in the control box The SAT must be field installed in the duct downstream from the air terminal The SAT sensor part num ber is...

Page 14: ... connection will be made If connection is desired the CCN communication cable should be available at time of sensor installation for convenient wiring connections The cable selected must meet the requirements for the entire network See Connect the CCN Communication Bus section for CCN communication cable specifications RESISTANCE Ohms TEMP F RESISTANCE Ohms TEMP F RESISTANCE Ohms TEMP F RESISTANCE...

Page 15: ...inches Fig 18 Space Temperature Sensor and Wall Mounted Humidity Sensor Mounting 2 3 4 5 6 1 SW1 SEN BLK GND RED SPT RED WHT GND BLK CCN COM SENSOR WIRING Fig 19 Space Temperature Sensor Wiring 33ZCT55SPT 2 3 4 5 6 1 SW1 SEN SET Cool Warm WHT T56 BLK GND RED SPT RED WHT GND BLK CCN COM SENSOR WIRING JUMPER TERMINALS AS SHOWN Fig 20 Space Temperature Sensor Wiring 33ZCT56SPT ...

Page 16: ...he sensor end of the cable 3 Connect the sensor cable as follows a Connect one wire from the cable RED to the SPT terminal on the controller Connect the other end of the wire to the left terminal on the SEN ter minal block of the sensor b Connect another wire from the cable BLACK to the ground terminal on the controller Connect the other end of the wire to the remaining open termi nal on the SEN t...

Page 17: ... the sensor where it is influenced by the supply air the sensor gives inaccurate readings if the supply air is blown directly onto the sensor To mount the sensor refer to the installation instructions shipped with the accessory kit INDOOR AIR QUALITY SENSOR WIRING To wire the sensor after it is mounted in the conditioned air space see Fig 23 25 and the instructions shipped with the sensor Use two ...

Page 18: ...he center of the sensor 2 Connect the RED wire to the sensor screw terminal marked 3 Install one lead from the resistor supplied with the sen sor and the WHITE wire into the sensor screw terminal marked After tightening the screw terminal test the connection by pulling gently on the resistor lead 4 Connect the remaining lead from the resistor to the BLACK wire and secure using a field supplied clo...

Page 19: ...nal zone controllers in a daisy chain fashion following the color coded wiring scheme in Table 9 NOTE The communication bus drain wires shield must be tied together at each zone controller If the communica tion bus is entirely within one building the resulting contin uous shield must be connected to ground at only one single point If the communication bus cable exits from one build ing and enters ...

Page 20: ...s a portable device to change system set up and set points from a zone sensor or ter minal control module During start up the Building Supervisor or the Network Service Tool can also be used to verify commu nication with each controller For specific operating instructions refer to the appropriate user manual See Table 11 for troubleshooting information ComfortID TEST AND BALANCE TOOL SOFT WARE The...

Page 21: ...n electric box mounted horizontally may be used instead of cutting the hole 2 Remove the cover from the thermostat controller Care fully remove the circuit board from the backplate of the thermostat controller Line up the backplate with the hole in the wall Push the protruding part of the backplate into the hole Pull the thermostat controller wires out through the backplate 3 Attach backplate to w...

Page 22: ... board Slide the cir cuit board under the back plate securing bars DO NOT CREASE RIBBON CABLE 7 Align thermostat board with alignment pin Gently pull down on the thermostat latch and press firmly until the circuit board snaps into place 8 If optional locking thermostat cover is purchased insert locking clip on the inside of the thermostat cover Push firmly into place 9 Insert tabs on thermostat co...

Page 23: ...k system Variable Volume and Temperature VVT Product Data literature and the configura tion instructions provided with the thermostat Refer to the specific control sequence 35E 82XX for de tailed operational information This information should be used to test and commission the control Control Start Up GENERAL Air volume delivery to the conditioned space is controlled by the modulating of the prim...

Page 24: ... discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 533 530 Printed in U S A Form 35E 2SI Pg 24 3 06 Replaces 35E 1SI Copyright 2006 Carrier Corporation Book 3 Tab 6a ...

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