background image

20

4. Check that the static pressure available at each box is

above the minimum required, force all dampers to control
to the minimum cooling cfm and verify that the static
pressure is below the maximum safe operating limits
when the damper is providing minimum cooling airflow.

5. Set air source supply fan speed and duct static pressure

regulator to obtain satisfactory static pressure at design
airflow.

6. While at peak system load, check system operation and

pressures.

7. Check duct pressure at various points in the system. If sys-

tem static pressure probe has been properly located, pres-
sure at last units of all branch headers should remain essen-
tially the same. If pressure has changed considerably, re-
check the supply air static pressure controller or relocate
the probe to better sense system pressure changes.

8. Remove all forces and balance each control box zone

using through the balancing procedure described on
page 11.

9. Check that each heating coil is fully operational and that

proper airflow is maintained during heating.

It is important to maintain sufficient airflow to units with

electric heating elements. Supply-air temperature should NOT
EXCEED 105 F in any stage of heating operation. Check the
system to make sure that it does not cycle on and off during
heating.

CCN System Start-Up —

The

Building

Supervisor,

ComfortWORKS®, and the Network Service Tool can aid in
system start-up and troubleshooting.

All set-up and set point configurations are factory set and

field adjustable. Changes are made by using either Building
Supervisor, ComfortWORKS or the Network Service Tool.
The Network Service Tool can be used as a portable device to
change system set-up and set points from a zone sensor or ter-
minal control module. During start-up, the Building Supervisor
or the Network Service Tool can also be used to verify commu-
nication with each controller.

For specific operating instructions, refer to the appropriate

user manual. See Table 11 for troubleshooting information.
ComfortID™ TEST AND BALANCE TOOL SOFT-
WARE — The ComfortID Test and Balance Tool software is
used for testing each controller if the Network Service Tool or
CCN are not available. The ComfortID Test and Balance Tool
is compatible with Windows95 and higher and Windows NT4
(with Service Pack Level 3 or better) operating systems.

This software is used for control calibration. It allows for

various functions that expedite system checks and testing.

Carrier requires the use of the B&B485CARLP9A Port

Powered RS232 to RS485 Converter for proper operation.
NOTE: The B&B485CARLP9A Port Powered RS232 to
RS485 is available through:
B&B Electronics
1500 Boyce Memorial Drive
P.O. Box 1040
Ottawa, IL 61350

Refer to the ComfortID Test and Balance Tool Software

Installation and Operation Instructions (Carrier publication no.
533-360) for additional information.

HF23BJ042

Made in Switzerland
by Belimo Automation

LR 92800

NEMA 2

Class 2 Supply

LISTED
94D5
TENP IND &
REG. EQUIP.

24VAC/DC
50/60 Hz
3VA  2W

5K

WIP

yel

blu

ora

blk

red

wht

COM

1

2

3

35 in-lb (4 Nm)
80...110s

0

1

J4

RH/IAQ

GND

SECFLOW

+10V

DMPPOS

GND

TEST

GND

+24V
SPT

GND

SAT

T56

GND

PAT

N/A

J3

J1

SR

VC

24V

AC

+

G

-

HIGH

Part Number: 33ZCFANTRM

S/N:

Bus#:

Element#:

Unit#:

J6

CCW

COM

CW

HEA

T1

24V

AC

HEA

T2

ZONE Controller

®

®

C

US

LOW

1

6

3

1

+

G
-

J2A

CCN

LEN

J2B

+

G
-

1

1

1

3

3

2

15

16

FAN AC

FAN

24VAC

N/A

HEAT3

J7

J6

1

1

2

3

CW

COM
CCW

J8

SEC

DMP

1

3

CCN
COMMUNICATION
CONNECTOR

RED (+)

WHITE (GND)

BLACK (–)

CCN

Fig. 27 — CCN Terminations at Zone Controller

Summary of Contents for 35E

Page 1: ... ADJUSTMENT SLIDEBAR WIRING THE CCN NETWORK COMMUNICATION SERVICE JACK PRIMARY AIR TEMPERATURE SENSOR INSTALLATION INDOOR AIR QUALITY SENSOR INSTALLATION INDOOR AIR QUALITY SENSOR WIRING HUMIDITY SENSOR Wall Mounted INSTALLATION Connect the CCN Communication Bus 19 COMMUNICATION BUS WIRE SPECIFICATIONS CONNECTION TO THE COMMUNICATION BUS Water Valve Installation 19 ComfortID Start Up 19 GENERAL PR...

Page 2: ...ls or controls File damage claim immediately with transportation agency and notify Carrier UNIT IDENTIFICATION Each unit is supplied with a shipping label and an identification label Fig 2 INSTALLATION PRECAUTION Check that construction debris does not enter unit or ductwork Do not operate the central station air handling fan without final or construction filters in place Accumulated dust and cons...

Page 3: ...urn tracking 4149 Proportional floating hot water with supply return tracking 4150 Return air damper CCN Thermostats Ordered Separately Thermostat 33ZCT56SPT RT room temperature sensor with set point adjust and override Thermostat 33ZCT55SPT RT room temperature sensor with override only Thermostat 33ZCT58SPT Communicating room tempera ture sensor with LCD liquid crystal diode set point adjust fan ...

Page 4: ...ion area Remove unit from ship ping package Do not handle by controls or damper extension rod 2 The unit has factory installed brackets on unit as shown in Fig 3 3 Suspend units from building structure with straps rods or hanger wires Secure the unit and level it in each direc tion Note that reheat coil is in heavy end of unit Step 2 Make Duct Connections 1 Install supply ductwork on unit inlet co...

Page 5: ...04 0 35 675 13 0 21 0 09 0 27 0 44 0 60 0 76 0 09 925 13 0 39 0 17 0 51 0 82 1 13 1 43 0 17 240 240 or 0 240 4 9 0 02 0 01 0 02 0 03 0 04 0 05 0 01 9 550 11 3 0 08 0 07 0 12 0 17 0 22 0 27 0 07 0 44 875 16 0 21 0 17 0 31 0 44 0 57 0 69 0 17 1200 16 0 40 0 32 0 59 0 83 1 07 1 31 0 32 300 290 or 0 300 6 2 0 02 0 01 0 02 0 04 0 05 0 07 0 01 10 675 13 9 0 08 0 04 0 12 0 20 0 27 0 35 0 04 0 55 1075 21 ...

Page 6: ...is typical of 480V 3 phase 4 wire heater and control Refer to actual unit wiring diagram AFS Airflow Switch DDC Direct Digital Controls Fig 5 Typical Power Connections for 35E Units with 3 Stage Electric Heat ANALOG OR DDC CONTROLLER 24VAC BLU YEL CLASS II TRANSFORMER OPTIONAL 120VAC 208VAC 240VAC 277VAC L1 GROUND 24 VAC POWER LEGEND NOTE Drawing is typical refer to actual unit wiring diagram for ...

Page 7: ...s will provide a permanent record of the balanc ing information installation location information box size cooling minimum airflow cfm limit cooling maximum airflow cfm limit reheat cfm limit if applicable heating minimum airflow cfm limit if applicable heating maximum airflow cfm limit if applicable calibration gain after balancing set points PNEUMATIC CONTROLS Preparation for Balancing Control S...

Page 8: ...______ ENGINEER ______________________________________________ BUILDING LOCATION FLOOR ______________________________ BUS NUMBER ___________________________________________ Fig 7 Air Terminal Performance Sheet CONTROL SET POINTS Tag Number Zone Address Box Size in cfm Cooling cfm Reheat cfm Heating cfm Heat kW Occupied Unoccupied Calibration Gain min max min max Type Btu min max min max mult ...

Page 9: ...DAMPER Control Sequence 1103 Refer to Fig 9 1 Maximum volume setting a Disconnect the thermostat line from the velocity controller b Adjust the maximum volume control knob marked HI and located in the center of the con troller to achieve the required minimum flow To determine the required pressure differential refer to Tables 2 and 5 and the Linear Averaging Probe Chart provided on the side of the...

Page 10: ... initial adjustments are made cycle the thermostat pressure a few times to settle the internal reset mechanisms and verify set tings Fine tune the settings if necessary The thermostat pres sure may be left at a high pressure and the G port cap may be removed and replaced to cycle the reset mechanism RESET START setting is factory set at 8 0 psig This is the lowest thermostat pressure that the LO S...

Page 11: ... heating set point slider all the way to the right for maximum heating 5 Read the DC voltage across the meter taps on the heating left side Adjust the maximum set point MAX INCR potentiometer clockwise to increase or counterclockwise to decrease to the DC voltage equal to the desired air flow cfm as shown on the calibration curve Fig 14 NOTE The maximum set point must be adjusted last Adjust ment ...

Page 12: ...adjusted first Adjust ment of the MIN INCR potentiometer directly affects the max imum set point and auxiliary set point 2 Adjustment of auxiliary set point if required Read the DC voltage across the meter taps on the heating left side Adjust the MAX AUX INCR potentiometer clockwise to increase or counterclockwise to decrease to the DC voltage equal to the desired airflow cfm 3 Return the cooling ...

Page 13: ... and 2 of connector J1 Refer to unit wire label diagram for minimum size VA and grounding requirements for each unit SUPPLY AIR TEMPERATURE SAT SENSOR INSTAL LATION On terminals with heat the SAT sensor is provid ed The sensor is factory wired to the controller and shipped in the control box The SAT must be field installed in the duct downstream from the air terminal The SAT sensor part num ber is...

Page 14: ... connection will be made If connection is desired the CCN communication cable should be available at time of sensor installation for convenient wiring connections The cable selected must meet the requirements for the entire network See Connect the CCN Communication Bus section for CCN communication cable specifications RESISTANCE Ohms TEMP F RESISTANCE Ohms TEMP F RESISTANCE Ohms TEMP F RESISTANCE...

Page 15: ...inches Fig 18 Space Temperature Sensor and Wall Mounted Humidity Sensor Mounting 2 3 4 5 6 1 SW1 SEN BLK GND RED SPT RED WHT GND BLK CCN COM SENSOR WIRING Fig 19 Space Temperature Sensor Wiring 33ZCT55SPT 2 3 4 5 6 1 SW1 SEN SET Cool Warm WHT T56 BLK GND RED SPT RED WHT GND BLK CCN COM SENSOR WIRING JUMPER TERMINALS AS SHOWN Fig 20 Space Temperature Sensor Wiring 33ZCT56SPT ...

Page 16: ...he sensor end of the cable 3 Connect the sensor cable as follows a Connect one wire from the cable RED to the SPT terminal on the controller Connect the other end of the wire to the left terminal on the SEN ter minal block of the sensor b Connect another wire from the cable BLACK to the ground terminal on the controller Connect the other end of the wire to the remaining open termi nal on the SEN t...

Page 17: ... the sensor where it is influenced by the supply air the sensor gives inaccurate readings if the supply air is blown directly onto the sensor To mount the sensor refer to the installation instructions shipped with the accessory kit INDOOR AIR QUALITY SENSOR WIRING To wire the sensor after it is mounted in the conditioned air space see Fig 23 25 and the instructions shipped with the sensor Use two ...

Page 18: ...he center of the sensor 2 Connect the RED wire to the sensor screw terminal marked 3 Install one lead from the resistor supplied with the sen sor and the WHITE wire into the sensor screw terminal marked After tightening the screw terminal test the connection by pulling gently on the resistor lead 4 Connect the remaining lead from the resistor to the BLACK wire and secure using a field supplied clo...

Page 19: ...nal zone controllers in a daisy chain fashion following the color coded wiring scheme in Table 9 NOTE The communication bus drain wires shield must be tied together at each zone controller If the communica tion bus is entirely within one building the resulting contin uous shield must be connected to ground at only one single point If the communication bus cable exits from one build ing and enters ...

Page 20: ...s a portable device to change system set up and set points from a zone sensor or ter minal control module During start up the Building Supervisor or the Network Service Tool can also be used to verify commu nication with each controller For specific operating instructions refer to the appropriate user manual See Table 11 for troubleshooting information ComfortID TEST AND BALANCE TOOL SOFT WARE The...

Page 21: ...n electric box mounted horizontally may be used instead of cutting the hole 2 Remove the cover from the thermostat controller Care fully remove the circuit board from the backplate of the thermostat controller Line up the backplate with the hole in the wall Push the protruding part of the backplate into the hole Pull the thermostat controller wires out through the backplate 3 Attach backplate to w...

Page 22: ... board Slide the cir cuit board under the back plate securing bars DO NOT CREASE RIBBON CABLE 7 Align thermostat board with alignment pin Gently pull down on the thermostat latch and press firmly until the circuit board snaps into place 8 If optional locking thermostat cover is purchased insert locking clip on the inside of the thermostat cover Push firmly into place 9 Insert tabs on thermostat co...

Page 23: ...k system Variable Volume and Temperature VVT Product Data literature and the configura tion instructions provided with the thermostat Refer to the specific control sequence 35E 82XX for de tailed operational information This information should be used to test and commission the control Control Start Up GENERAL Air volume delivery to the conditioned space is controlled by the modulating of the prim...

Page 24: ... discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 533 530 Printed in U S A Form 35E 2SI Pg 24 3 06 Replaces 35E 1SI Copyright 2006 Carrier Corporation Book 3 Tab 6a ...

Reviews: