background image

See Service Guide, and Troubleshooting Flow Chart for supple-
mentary information.

Step 1—Locating Unit

Fig. 4 shows the air cleaner in the return-air duct of various furnace
installations, with or without air conditioning. Other methods of
installing the unit are permissible if the design criteria outlined in
this section is observed.

A. PLANNING AN INSTALLATION

When planning an installation, consider the following:

1. Air cleaner is approved only for indoor installation. If outdoor

installation is used, unit must be housed in weather-proof
enclosure.

2. Air cleaner may be placed in horizontal position on its right or

left side or in vertical position on its bottom or back. It must
be installed on inlet air side of heating and/or cooling unit. Be
sure that airflow through air cleaner is in same direction
as airflow arrows on cells indicate.

Fig. 2—Dimensional Drawing

MODEL

A

B

C

31KAX012

24-3/4

21-3/4

19-1/2

31KAX016

27-1/4

24-1/4

22

31KAX020

31-1/2

28-1/2

26-1/4

A91466

8

 

1

2

7

8

-IN. ELECTRICAL

ENTRANCE FOR DUCT

APPLICATION

REAR MOUNTING FLANGE

A

3

16

 

7

8

2

 

1

16

C

B

21

REMOVABLE
POWER DOOR

ELECTRICAL ENTRANCE (

5

8

-IN. DIA)

FOR FURNACE APPLICATIONS

LOGO

OPERATION
LIGHT

KNOB

ON/OFF

SWITCH

1

Table 1—Component Information

MODEL

31KAX012

31KAX016

31KAX020

Air Volume Range

300-1400

500-1800

700-2000

Electrical Data
(Input to power door)

120v, single phase, 60

Hz

120v, single phase, 60

Hz

120v, single phase, 60

Hz

Electrical Data
(Output To Collector
Cell)

120v—1.0 milliamps @ 7300vdc

Approx Ship.Wt. 120v

50

54

57

Note: Using the EAC on air duct systems designed for airflows lower than 300 CFM for 012-size units, 500 CFM for 016-size units, or 700 CFM for 020-size units, is
not recommended.

Table 2—Pressure Drop At Various Airflows

31KAX012

31KAX016

31KAX020

CFM

Pressure Drop (In. wc)

CFM

Pressure Drop (In. wc)

CFM

Pressure Drop (In. wc)

300

0.005

500

0.010

700

0.010

400

0.010

600

0.025

800

0.013

600

0.020

800

0.020

1000

0.018

800

0.030

1000

0.028

1200

0.023

1000

0.050

1200

0.035

1400

0.030

1100

0.060

1400

0.045

1600

0.038

1200

0.065

1600

0.065

1800

0.045

1300

0.075

1700

0.070

1900

0.048

1400

0.085

1800

0.080

2000

0.050

2

Summary of Contents for 31KAX

Page 1: ...y field converted from right to left hand units Cabinets are designed to support up to 400 pounds when used in under the furnace applications CABINET The cabinet includes an electrical junction box and a power safety interlock and houses the air cleaner components These compo nents are 1 Mechanical pre filters Expanded aluminum mesh first stage filter that removes lint and large dust particles 2 C...

Page 2: ...2 26 1 4 A91466 8 1 2 7 8 IN ELECTRICAL ENTRANCE FOR DUCT APPLICATION REAR MOUNTING FLANGE A 3 16 7 8 2 1 16 C B 21 REMOVABLE POWER DOOR ELECTRICAL ENTRANCE 5 8 IN DIA FOR FURNACE APPLICATIONS LOGO OPERATION LIGHT KNOB ON OFF SWITCH 1 Table 1 Component Information MODEL 31KAX012 31KAX016 31KAX020 Air Volume Range 300 1400 500 1800 700 2000 Electrical Data Input to power door 120v single phase 60 H...

Page 3: ... or minimum specified by air handling equipment Temperatures lower than 40 F can cause ionizer wire failure under certain conditions NOTE The maximum operating temperature of the EAC is 125 F Step 2 Installation NOTE See Fig 4 for suggested installation positions Turn off all power to furnace before beginning any proce dures Proceed as follows to install EAC 1 Remove and discard existing furnace m...

Page 4: ...ion of contaminated air Step 3 Electrical Connections All wiring must comply with applicable local and national codes Determine best power wiring routing refer to Section A for Internal Electrical Connections and Section B for External Elec trical Connections Fig 4 Typical Applications A86134 DOWNFLOW APPLICATION RETURN AIR PLENUM FAN COIL UNIT SUPPLY AIR PLENUM ELECTRONIC AIR CLEANER A91468 SUPPL...

Page 5: ...onnect to electrical power source 2 Cut EAC wires to 6 in long Strip the ends Using field supplied wire nuts connect power leads to black and white pigtails extending from female receptacle See Fig 10 NOTE Do not connect aluminum conductor to electrical connec tions of the EAC Use copper wire only 3 Connect power leads as follows a Single Speed Furnaces EAC is wired in parallel with fan motor See ...

Page 6: ... at circuit board terminals AUX 1 and AUX 2 This 24vdc signal is present when either G or W is present and is active in all heating and cooling modes In heat pump applications the G signal is present in both cooling and heating modes permitting the EAC to be controlled from the G signal only For the application a user supplied 24vac relay can be driven by the G terminal eliminating the need for th...

Page 7: ...NER FURNACE TERMINAL BOARD SCREW TERMINAL WIRENUT FACTORY SUPPLIED 120 V FIELD WIRING GRD Fig 12 Multispeed Direct Drive Furnaces with Field Supplied Air Cleaner Relay A91475 WIRENUT FACTORY SUPPLIED 120 V FIELD WIRING 24 V FIELD WIRING ELECTRONIC AIR CLEANER BLK FAN RELAY FAN SWITCH FAN MOTOR WHT OR RED YEL OR WHT GRD GRN BLK AIR CLEANER RELAY FIELD SUPPLIED TO G ON THERMOSTAT TO C ON THERMOSTAT ...

Page 8: ...EAC requires periodic maintenance for optimum performance You may perform this service or have your service man handle it for you Cleaning of the cell assembly and pre filter is required 2 or 3 times a year Frequency will depend on size of home number of occupants smoking habits etc The odor of ozone may be noticeable during operation of an EAC A somewhat higher ozone generation rate during the fi...

Page 9: ... noticeable scum floats to surface try another brand The brand the homeowner finds gives the best results in his dishwasher will probably give best results washing the electronic cells Fig 19 EAC Connection to Multipoise Fixed Capacity Furnace Control Board A94081 HUM HUMIDIFIER TERMINAL 24 VAC 0 5 AMP MAX LED OPERATION DIAGNOSTIC LIGHT HARNESS CONNECTOR 24V TRASFORMER SEC 2 SPARE 1 SPARE 2 EAC 1 ...

Page 10: ...on system fan continuously for approximately 30 minutes before turning on power to air cleaner SERVICE GUIDE Procedures in this section should be performed only be qualified service personnel Electrical shock can cause injury or death 1 During troubleshooting procedures dangerous line voltage circuits are exposed Use care to avoid hazard of electrical shock or damage to equipment Fig 21 EAC Connec...

Page 11: ...f necessary Check to see that ionizer springs are seated properly in place Improper seating may cause arcing d Ionizer springs broken or bent replace if necessary Check to see that ionizer springs are seated properly in place Improper seating may cause arcing e Insulators cracked or broken replace if necessary Deterioration of metal around insulator indicates defective insulator Replace insulator ...

Page 12: ...ower supply b Use high voltage tester Voltage output should be between 9000 and 11000vdc Fig 26 Electrical Troubleshooting Flow Chart A91482 BLOWER ON ENERGIZE UNIT LIGHT ON CHECK CELLS CONTACT SPRING UNIT OPERATING PROPERLY IF CELLS IN PLACE LIGHT OFF REMOVE CELLS CHECK LIGHT LIGHT CIRCUIT CHECK WIRING INSULATORS POWER SUPPLY LIGHT IS ON LIGHT OFF 12 ...

Page 13: ...red with dirt In the case of the two cell units each cell should have an even loading pattern Install turning vanes of air baffles CAUTION Do not block off any of the entering air side opening to the unit Radio or TV interference Accumulation of foreign particles lodged in ionizer section Remove Unit improperly grounded Provide good ground to power pack Ground line of supply line voltage not prope...

Page 14: ...46231 49004c Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 4 Tab 7a 9a PC 101 Catalog No 533 135 Printed in U S A Form 31KAX 9SI Pg 14 6 94 Replaces 31KAX 8SI ...

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