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Installation Instructions

NOTE: 

Read the entire instruction manual before starting the installation.

SAFETY CONSIDERATIONS

IMPORTANT: 

This appliance shall only be installed by EPA qualified

personnel  having  appropriate  certification.  This  appliance  is  not

intended for use by persons (including children) with reduced physical,

sensory  or  mental  capabilities  or  lack  of  experience  and  knowledge,

unless they have been given supervision or instruction concerning use of

the appliance by a person responsible for their safety.

Improper  installation,  adjustment,  alteration,  service,  maintenance,  or

use can cause explosion, fire, electrical shock, or other conditions which

may  cause  death,  personal  injury,  or  property  damage.  Consult  a

qualified  installer,  service  agency,  or  your  distributor  or  branch  for

information  or  assistance.  The  qualified  installer  or  agency  must  use

factory-authorized  kits  or  accessories  when  modifying  this  product.

Refer to the individual instructions packaged with the kits or accessories

when installing. 

Follow  all  safety  codes. Wear  safety  glasses,  protective  clothing,  and

work  gloves.  Use  quenching  cloth  for  brazing  operations.  Have  fire

extinguisher available. Read these instructions thoroughly and follow all

warnings  or  cautions  included  in  literature  and    attached  to  the  unit.

Consult  local  building  codes  and  current  editions  of  the  National

Electrical Code (NEC) NFPA 70.  In Canada, refer to current editions of

the Canadian electrical code CSA 22.1.
Recognize safety information. This is the safety-alert symbol   When

you see this symbol on the unit and in instructions or manuals, be alert to

the  potential  for  personal  injury.    Understand  these  signal  words;

DANGER, WARNING, and CAUTION. These words are used with the

safety-alert symbol. DANGER identifies the most serious hazards which

will  result  in  severe  personal  injury  or  death.  WARNING  signifies

hazards  which  could  result  in  personal  injury  or  death.  CAUTION  is

used to identify unsafe practices which would result in minor personal

injury  or  product  and  property  damage.  NOTE  is  used  to  highlight

suggestions  which  will  result  in  enhanced  installation,  reliability,  or

operation.

GENERAL

NOTE: 

In  some cases noise in  the  living area has been traced  to gas

pulsations from improper installation of equipment.

1. This unit is intended to be installed in a location that is 10,000 feet

(3000 meters) above sea level or lower.

2. Locate  unit  away  from  windows,  patios,  decks,  etc.  where  unit

operation sound may disturb customer. 

3. Ensure that vapor and liquid tube diameters are appropriate for unit

capacity. 

4. Run refrigerant tubes with no bends with centerline bend radius less

than 2.5 times the external pipe diameter.

5. Leave some slack between structure and unit to absorb vibration.
6. When passing refrigerant tubes through the wall, seal opening with

RTV or other pliable silicon-based caulk. (See 

Fig. 1

.)

7. Avoid  direct  tubing  contact  with  water  pipes,  duct  work,  floor

joists, wall studs, floors, and walls. 

8. Do not suspend refrigerant tubing from joists and studs with a rigid

wire or strap which comes in direct contact with tubing (see 

Fig. 1

).

9. Ensure  that tubing insulation is pliable and completely surrounds

vapor tube.

10. When necessary, use hanger straps which are 1 in. (25 mm) wide

and conform to shape of tubing insulation. (See 

Fig. 1

.)

11. Isolate hanger straps from insulation by using metal sleeves bent to

conform to shape of insulation.

12. Provision shall be made for expansion and contraction of long runs

of piping. 

13. Piping  and  fittings  shall  be  protected  as  far  as  possible  against

adverse  environmental  effects.  For  example,  the  accumulation  of

dirt and debris. 

14. Piping  should  be  installed  to  reduce  the  likelihood  of  hydraulic

shock damaging the system. 

15. Certified piping and components must be used in order to protect

against corrosion. 

16. Flexible  pipe  elements  shall  be  protected  against  mechanical

damage, excessive stress by torsion, or other forces. They should be

checked for mechanical damage annually. 

17. Piping material, routing, and installation shall be include protection

from  physical  damage  in  operation  and  service,  and  be  in

compliance with the national and local codes and standards of the

installation site. 

18. When  setting  up  refrigerant  piping, precautions  shall  be  taken  to

avoid excessive vibration or pulsation

24SCA4, 24SCA5

Comfort Series™ Air Conditioner

with Puron® Refrigerant

1.5 to 5 Nominal Tons

WARNING

!

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Before  installing,  modifying,  or  servicing  system,  main  electrical

disconnect switch must be in the OFF position. There may be more than

1 disconnect switch. Lock out and tag switch with a suitable warning

label. 

WARNING

!

EXPLOSION HAZARD

Failure  to  follow  this  warning  could  result  in

personal injury or death.

Never use air or any gas containing oxygen for leak

testing or operating refrigerant compressors.  Never

allow  compressor  suction  pressure  to  operate  in  a

vacuum  with  service  valves  closed.    See  service

manual for pump-down instructions.

Summary of Contents for 24SCA4

Page 1: ...s patios decks etc where unit operation sound may disturb customer 3 Ensure that vapor and liquid tube diameters are appropriate for unit capacity 4 Run refrigerant tubes with no bends with centerline...

Page 2: ...arance Requirements When installing allow sufficient space for airflow clearance wiring refrigerant piping and service Allow 24 in 610 mm clearance to service end of unit and 48 in 1219 mm above unit...

Page 3: ...emove any grit or debris Insert line set tube ends into service valve tube stubs Apply heat absorbing paste or heat sink product between service valve and joint Wrap service valves with a heat sinking...

Page 4: ...this vacuum depth 1 Vacuum unit to 500 microns 2 When isolating the unit from the pump the pressure shall not rise above 1500 microns in 10 minutes Final Tubing Check IMPORTANT Check to be certain fa...

Page 5: ...a minimum of 15 minutes before checking charge 2 Measure suction pressure by attaching an accurate gage to suction valve service port 3 Measure suction temperature by attaching an accurate thermistor...

Page 6: ...12 44 110 43 108 42 106 41 104 40 102 39 416 114 46 112 44 110 43 108 42 106 41 104 40 427 116 47 114 46 112 44 110 43 108 42 106 41 439 118 48 116 47 114 46 112 44 110 43 108 42 450 120 49 118 48 116...

Page 7: ...rommet and connect leads to control wiring Refer to thermostat Installation Instructions for wiring specific unit combinations see Fig 7 Use No 18 AWG color coded insulated 35 C minimum wire If thermo...

Page 8: ...ll flash if a phase problem exists See code descriptions on monitor If LED is flashing disconnect power to unit and interchange 2 field wiring leads on unit contactor A00010 Fig 8 3 Phase Monitor Cont...

Page 9: ...checked at another time when the both indoor and outdoor temperatures are in a more favorable range NOTE If line length is beyond 80 ft 24 m or greater than 35 ft 11 m vertical separation See Residen...

Page 10: ...any other purpose the following procedures shall be used 1 Safely remove the refrigerant using a recovery pump certified for flammable refrigerants 2 Purge the refrigerant circuit with nitrogen gas 3...

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