background image

CHECK VALVE — When the 09BY condenser is installed
with the condenser located above the compressor evapora-
tor, it is recommended that a field-supplied check valve be
installed on the hot gas discharge line. This prevents refrig-
erant which condenses in the discharge line during the off
cycle from draining back into the compressor. Install the check
valve at the compressor line before the line goes up to the
condenser. Check valve part no. EC37BP183 or similar may
be used.
SERVICE VALVES — Service valves are not factory in-
stalled on the 09BY units. If isolation of the refrigerant charge
in the condenser from the unit or the piping system is de-
sired, it is recommended that field-supplied service valves
be installed in the discharge and liquid line inside the 09BY
condenser. A Schrader port connection is also recommended
on the liquid and discharge line at the condenser for ease in
troubleshooting when the condenser is located out of sight
from the compressor evaporator unit.

Step 6 — Ductwork —

The 09BY unit is designed for

use either with or without ductwork or rain louvers. If either
is used, care must be taken to eliminate air recirculation. Re-
circulation can be minimized by blocking the front dis-
charge and discharging through an extension elbow. When
properly designed, hinged discharge louvers can be applied
to ductwork and to the condenser air discharge. Fixed rain
louvers over discharge outlets can cause excessive recircu-
lation and nuisance high-pressure switch cutouts. Obstruc-
tions closer than 10 ft to the discharge air pattern can cause
significant recirculation. See Fig. 9 for ductwork installation
to prevent recirculation of air.

If ductwork is used from standard discharge openings and

another bird screen is provided, remove factory-supplied screen
to reduce static pressure loss. Units 09BY006-014 have a
factory-installed flange to connect ductwork to the con-
denser air inlet. Units 09BY016 and 024 are provided with
flanges taped inside the unit for shipping. To attach the duct
to the unit inlet, mount the flange by removing the screws
that hold the condenser coil. Insert the flange and replace the
screws. See Fig. 10. Take care not to puncture the coil when
removing and installing screws.

CONDENSER AIR DUCT INSULATION — The con-
denser air duct must be insulated on indoor installations to
prevent moisture condensation on the unit panels during cold
weather. Insulate as follows:
1. If metal ductwork is used, insulation may be applied on

the inside of the duct. This installation should be ex-
tended to cover the inside of the 09BY duct flanges.
It is necessary to insulate the inside of the ducts at the
duct flanges to reduce heat loss from the metal cabinet by
conduction through the duct flanges and into the cold duct.
Interior insulation allows the metal duct to approach room
temperature. It also prevents condensation from forming
and collecting under the insulation which will occur with
exterior duct insulation.
NOTE: Fiberglass duct board may also be used if per-
mitted by local codes.

2. If insulation is applied to the outside of the metal duct,

the inside must be insulated for a length of 10 in. from
the unit (including the duct flanges) or up to the flexible
duct vapor barrier on the outside, which must be tightly
sealed to prevent condensation under the insulation.

DIMENSIONS (in.)

UNIT

09BY

A

B

C

D

E

F

G

006

24

11

1

8

6

17

1

8

16

1

8

22

3

8

41

1

8

008

24

14

6

20

16

1

8

26

7

8

48

1

4

012

24

14

6

20

16

1

8

26

7

8

55

5

8

014

30

14

6

20

30

3

8

26

7

8

63

1

4

016

30

20

6

26

30

3

8

36

3

8

85

9

16

024

30

20

6

26

30

3

8

36

7

8

85

7

16

Fig. 9 — Condenser Ductwork Details

10

Summary of Contents for 09BY006

Page 1: ...Follow all safety codes Wear safety glasses and work gloves Keep quenching cloth and fire extinguisher nearby when braz ing Use care in handling rigging and setting bulky equipment ELECTRIC SHOCK HAZARD Separate power sources main and control power circuits are used for these units Be sure both main and control power circuits are disconnected before servicing GENERAL The 09BY air cooled condenser ...

Page 2: ...Fig 1 09BY Unit 008 014 Shown 2 ...

Page 3: ...ONDITIONED SPACE HANGER RODS TO RAIN DRAIN REQUIRED IF RAIN WILL ENTER UNIT TO REFRIGERANT PIPING COMPRESSOR EVAPORATOR UNIT OUT IN OUTSIDE WALL HEIGHT AS REQUIRED FOR WINDOW OR WALL OPENING POWER CONNECTION WALL LOUVERS FIELD SUPPLIED 50BZ 09BY TO RAIN DRAIN REQUIRED IF RAIN WILL ENTER UNIT FLOOR STAND 09BY IN REMOTE APPLICATION WITH DUCTWORK Shown Suspended from Ceiling 09BY DIRECT CONNECTION TO...

Page 4: ...7 16 K 3 51 8 4 01 4 4 75 8 5 31 4 7 01 4 L 1 105 8 2 3 2 3 2 3 2 9 M 0 19 16 0 19 16 0 19 16 0 19 16 0 31 8 N 0 6 0 7 0 7 0 7 0 10 P 2 5 2 9 3 2 3 7 4 6 R 1 2 1 5 1 5 1 5 2 0 Fig 3 Base Unit Dimensions 09BY DIMENSIONS SI DIMENSION 006 mm 008 mm 012 mm 014 mm 016 024 mm A 902 1087 1087 1087 1526 B 500 600 600 600 850 C 1231 1422 1613 1804 2300 D 590 701 701 701 911 E 282 357 357 357 502 F 156 150 ...

Page 5: ...s recommended on the left side 2 ft is the minimum One side of the unit either right left or rear should have the following minimum clearance for removal of the blower shaft UNIT SIZE APPROX SHAFT LENGTH in 006 41 0 008 47 0 012 51 0 014 51 0 016 55 5 024 73 0 Fig 3 Base Unit Dimensions cont CORNER WEIGHTS Lb UNIT SIZE A B C D 006 55 73 59 42 008 61 89 73 44 012 86 114 93 64 014 107 142 114 78 016...

Page 6: ...Pulley Size in 511 16 75 8 65 8 611 16 10 1311 16 Motor Pulley Range in 43 16 51 2 43 16 51 2 4 5 4 5 43 4 6 53 8 65 8 Rpm Range 1365 1566 960 1260 1106 1455 1045 1306 840 1050 686 847 Maximum Fan Rpm 1705 1365 1365 1365 1210 955 Belt Quantity Size 1 A41 1 B46 1 B45 2 A45 2 B88 3 B90 Pulley Center Line Distance in 11 2 12 6 13 6 15 0 13 6 15 0 13 6 15 0 32 6 33 8 30 0 30 7 Fan Shaft mm 20 25 25 25...

Page 7: ...ors Unit may be supported by its 4 corners or a field supplied support rail may be used for each side Size isolators with the corner weights shown in Fig 3 Units may also be suspended from above See Positioning the 09BY Unit section below and Fig 5 for recommended support and isolator mounting Ductwork attached to the condenser should be isolated from the unit with a flexible collar on the inlet a...

Page 8: ... Manual for additional pip ing details Step 5 Complete Refrigerant Piping GENERAL All field leak and pressure testing should be done in accordance with local code requirements If a local code does not exist useASHRAE American Society of Heat ing Refrigeration and Air Conditioning Engineers Stand ard 15 Safety Code for Mechanical Refrigeration For leak testing procedures refer to the Carrier Refrig...

Page 9: ... typical connection of a 2 circuit condenser for use on one circuit Three circuit units 024 may be manifolded in any combi nation of 1 2 or 3 circuits per compressor When manifold ing circuits NEVER CONNECT TWO SEPARATE COM PRESSOR EVAPORATOR CIRCUITSTOGETHER ON THE SAME CONDENSER CIRCUIT Pipe sizes for the com bined circuit should be no smaller than the sizes shown in Table 3 Table 3 Minimum Refr...

Page 10: ...charge openings and another bird screen is provided remove factory supplied screen to reduce static pressure loss Units 09BY006 014 have a factory installed flange to connect ductwork to the con denser air inlet Units 09BY016 and 024 are provided with flanges taped inside the unit for shipping To attach the duct to the unit inlet mount the flange by removing the screws that hold the condenser coil...

Page 11: ...n Table 4 and phases must be balanced within 2 Contact local power com pany for line voltage corrections Never operate a motor where a phase imbalance in supply voltage is greater than 2 Use the following formula to determine the percentage of volt age imbalance Voltage Imbalance max voltage deviation from average voltage 100 x average voltage Example Supply voltage is 240 3 60 AB 243 v BC 236 v A...

Page 12: ... to the national and applicable local codes For field power connections all main power wiring enters the unit through a factory punched access hole under the con trol box Attach power wires to the 3 power connections in the unit control box using field supplied wirenuts Be sure to install a ground wire See Fig 11 CONTROL CIRCUIT POWER WIRING Connect 24 v control wires to the 2 low voltage connecti...

Page 13: ...lt Clean coils with a vacuum cleaner fresh water com pressed air or a bristle brush not wire Backflush coil to remove debris Commercial coil cleaners may also be used to help remove grease and dirt Steam cleaning is NOT rec ommended Units installed in corrosive environments should be cleaned as part of a planned maintenance schedule In this type of application all accumulations of dirt should be c...

Page 14: ... 1154 3 79 1214 4 40 6000 892 2 49 984 2 99 1058 3 48 1163 4 31 1283 5 63 1346 6 17 7000 1040 3 96 1129 4 60 1187 5 17 1255 5 66 1348 6 72 8000 1189 5 91 1274 6 74 1323 7 24 014 5000 777 1 19 894 1 62 990 1 98 1077 2 34 1166 2 73 1258 3 21 6000 932 2 06 1033 2 60 1118 3 04 1196 3 47 1268 3 92 1343 4 35 7000 1088 3 27 1176 3 88 1255 4 45 1323 4 96 8000 1243 4 89 1323 5 61 9000 016 6000 578 0 83 655...

Page 15: ...m cleaner or compressed air Coil can be reached through access panels Inspection Check coil baffles for tight fit to prevent air from bypassing the coil Check panels for air leakage particularly those sealing the fan and coil compartments Check for loose electrical connections oil level proper refrigerant charge and refrigerant piping leaks The 09BY fan motor and fan shaft bearings are permanently...

Page 16: ...il or plugged or restricted air filter and or louvers 2 Airflow is not adequate 1 Check and clean coil filter and louver as required 2 Check airflow and determine if proper subcooling is provided Unit is noisy 1 Airflow is turned too high 2 Belt and pulley are not properly aligned 3 Proper vibration isolation has not been applied 1 Slow down motor and check discharge pressure 2 Check and adjust al...

Page 17: ......

Page 18: ...cturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 2 4 Tab 4a 4a PC 111 Catalog No 530 969 Printed in U S A Form 09BY 2SI Pg 18 9 96 Replaces 09BY 1SI ...

Page 19: ...HAVE THERMOSTAT AND INDOOR FAN CONTROL WIRING CONNECTIONS BEEN MADE AND CHECKED Y N ARE ALL WIRING TERMINALS including main power supply TIGHT Y N HAS CRANKCASE HEATER IF EQUIPPED ON UNIT BEEN ENERGIZED FOR 24 HOURS Y N 09BY UNIT HAS WATER BEEN PLACED IN DRAIN PAN IF REQUIRED TO CONFIRM PROPER DRAINAGE Y N ARE PROPER AIR FILTERS IN PLACE Y N HAVE FAN AND MOTOR PULLEYS BEEN CHECKED FOR PROPER ALIGN...

Page 20: ...MEASUREMENTS OIL PRESSURE Where Appropriate SUCTION PRESSURE SUCTION LINE TEMP DISCHARGE PRESSURE DISCHARGE LINE TEMP ENTERING CONDENSER AIR TEMP LEAVING CONDENSER AIR TEMP EVAP ENTERING AIR DB dry bulb TEMP EVAP ENTERING AIR WB wet bulb TEMP EVAP LEAVING AIR DB TEMP EVAP LEAVING AIR WB TEMP COMPRESSOR AMPS CIRCUIT A L1 L2 CIRCUIT B L1 L2 CIRCUIT C L1 L2 NOTES CUT ALONG DOTTED LINE CUT ALONG DOTTE...

Reviews: