Carolina Cooker M107828 Owner'S Manual Download Page 24

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Distributed by Direct Distributors, Inc.

Carolina Cooker

P.O. Box 799

Garner, NC 27529

Orders: 1-833-926-6537

Inquiries: 1-844-478-4334

Web: www.CarolinaCooker.com

For a full-size versions of the English, Spanish & French

Owner’s Guide, scan the QR Code.

No portion of this material may be reproduced or modified without the express written agreement of Direct Distributors Inc.

Summary of Contents for M107828

Page 1: ...2 x 4 Grill Owner s Guide Read and understand this manual to safely operate and maintain this product 4006980 M107828 ...

Page 2: ...osing our product We hope you consider us for future purchases Please read and save the instructions This owner s guide provides specific operating instructions for your model Use your product only as instructed in this manual These instructions are not meant to cover every possible condition and situation that may occur Common sense and caution must be practiced when installing operating and main...

Page 3: ...mbly 8 5 2 1 Tools Required 8 5 2 2 Assembly Instructions 8 6 Pre Operation Leak Testing 13 6 1 Before Testing 13 6 2 Leak Testing Valves Hose Regulator 13 7 Lighting the Burner 14 7 1 General Rules 14 7 2 Lighting Instructions 14 8 Operations Features 15 8 1 Preparing Food for the Grill 15 9 Care Maintenance 15 9 1 Grease Oil Bucket 15 9 2 Cooking Grates 15 9 3 Burners 15 9 4 Stainless Steel 16 9...

Page 4: ...is equipment IF YOU SMELL GAS 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open Lid 4 If odor continues keep away from the appli ance and immediately call your gas supplier or your fire department WARNING 1 DO NOT store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in t...

Page 5: ... Do not wear loose fitting clothes or long sleeves while using the 2 X 4 Grill as some fabrics can be highly flammable 11 Have an ABC fire extinguisher accessible Never attempt to extinguish a grease fire with water or other liquids 12 Never use aluminum foil on the burner grids this can alter airflow for proper combustion and also build up heat in the control area causing the knobs and igniter to...

Page 6: ... Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192M and CSA Z240 RV Series Recreational Vehicle Code as applicable Gas valves are preset to operate only on LP gas 3 1 LP Gas Hook Up This propane gas 2 X 4 Grill is designed to operate on propane gas ONLY at a pressure regulated at 11 water column W C when equipped with the correct propane orifices on ...

Page 7: ...cations for L P gas cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable and shall be provided with a listed overfilling prevention device Read labels on the L P Gas Supply Cylinder New cylinders are always shipped empty for safety Allow only qualified L P...

Page 8: ...nect Lift LP tank wire upward off of LP tank collar then lift LP tank up and off of support bracket Install safe ty cap onto LP tank valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage A disconnected LP tank in storage or being transported must have a safety cap installed as shown Do not store an LP t...

Page 9: ...e 2 X 4 Grill will produce a lot of smoke Ensure there is adequate area for it to dissipate Clearance TO NON COMBUSTIBLE CONSTRUCTION A minimum of 36 clearance from the back of the grill is recommend ed The grill can be placed directly adjacent to non combustible construction below the cooking surface The grill exhausts combustion products and cooking greases to the back Never locate the grill whe...

Page 10: ...or to other persons 5 1 Contents The 2 x 4 Grill BBQ Cooker is shipped in one large box Note that some parts are packed inside the cooker body Check the contents of the box to be sure all parts are present prior to assembly If parts are damaged call 1 833 926 6537 Contents Item Description 1 Cooker with burners 2 Axle 3 Wheels 4 Support Stand Legs 5 Cooking Grate 6 Side Shelf 7 Hardware 8 LP Tank ...

Page 11: ...e OPD a A Type 1 valve can be identified by its large external threads Do not connect to a cylinder that uses any other type of valve connection device 2 Make sure all the parts have been shipped with the appliance before starting assembly 5 2 1 Tools Required 5 2 Assembly Contents Tool Used For Phillips Screwdriver General Assembly 17 19mm Open End Wrenches Connecting hose to valve assembly Adjus...

Page 12: ...he support stand legs to the bottom of the grill using the supplied hardware with a Phillips screwdriver NOTE The leg with 2 bolt holes on the side of the leg need to be mounted on the backside of the grill closest to the LP propane tank hook 5 The LP propane tank holder can also be installed on the back support stand leg which has the side with the tank hook 6 Use 2 bolts washers and nuts with Ph...

Page 13: ...other large washer followed by nut and cotter pin NOTE Tighten nut snug but be sure the wheel can spin freely 11 Install grease drain valve on the threaded portion using adjustable pliers to tighten 9 Slide the axle inside the support brackets Place large washer on either side of the bracket NOTE Do not omit the cotter pins They are an important safety feature 12 Using two people carefully roll th...

Page 14: ...shelf into the body of the grill through the 2 square holes 15 Tighten all 4 bolts using Phillips screwdriver to the body of the grill 16 Install the gas regulator hose end to the control valve box with a 17mm and 19mm wrenches and secure tightly 17 Open the grill lid and Install the handle on the grill using the supplied 4 bolts ...

Page 15: ...na Cooker 844 478 4334 Model M107828 June 2021 18 Hook the handle of the grease oil bucket to the grease bail at the bottom of the grill 19 Install Thermometer using the supplied wing nut and tighten to snug fit ...

Page 16: ...1 Turn the 2 X 4 Grill control knob to OFF 2 Be sure hose is tightly connected to LP tank 3 Completely open LP tank valve by turning cylinder valve knob counterclockwise right to left If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding by calling dealer for replacement parts 4 Brush soapy solution onto areas where bubbles are shown...

Page 17: ... manual Adjust heat settings to your desired cooking temperature Allow burners to cool down wipe off any splatters or grease Do not put a cover on the 2 X 4 Grill while it is still hot as it could start a fire NOTE If for some reason igniters fail to light burners can be lit with a gas lighter NOTE To light gas burner with a gas lighter make sure the 2 X 4 Grill has been leak tested and burners ar...

Page 18: ... cooking grates with a damp cloth If the burner is allowed to cool down cleaning the grates will be easier if removed from the burner and cleaned with a mild detergent 9 3 Burners IMPORTANT Gas control knobs should be in the OFF position and fuel line should be disconnected To reduce the chance of FLASHBACK the procedure below should be followed at least once a month or when your 2 X 4 Grill has n...

Page 19: ... 2 X 4 Grill with a stiff wire brush and wash down with a mild soap and warm water solution Wash thoroughly and let dry 5 Remove aluminum foil from orifices and check orifices for obstruction 6 Check electrode 7 Reinstall cooking grate 8 Reconnect to gas source and observe burner flame for correct operation IMPORTANT You should NOT line the bottom of the burner housing with aluminum foil sand or a...

Page 20: ...Screws to Secure Burner 5 per pack 85831 Control Knob 80525 Regulator Hose 91050 Grate 120062 Gas Valve 120064 Oil Bucket 120012 Replacement parts for many of our appliances are stock items All parts listed in this table are available on our website and or our store locations If the part you need is not available for on line purchase or in store pickup simply call our Mail Order Center at 1 833 92...

Page 21: ...k holder 1 16 wheel 2 17 knob 1 18 knob base 1 19 valve 1 R Re ep pl la ac ce em me en nt t c co om mp po on ne en nt ts s No CC 2 x 4 Grill Component Parts Qty 1 Hood 1 2 Thermometer 1 3 Handle 1 4 Hinge 2 5 Firebox 1 6 Latch 1 7 Igniter Kit 1 8 Oil Bucket 1 9 Grate 1 10 Side Shelf 1 11 Flavorizer 1 12 Burner 1 13 Regulator Hose Assembly 1 14 Support Stand Legs 2 15 LP Tank Holder 1 16 Wheel 2 17...

Page 22: ...rill and making it unsafe to operate We recommend you check the burner and remove any spiders insects and webs at least once a year to reduce this risk WHEN TO LOOK FOR SPIDERS You should inspect the burners once a year or immediately after any of the following conditions occur 1 The smell of gas in conjunction with the burner flames appearing yellow 2 The burner does not reach temperature 3 The b...

Page 23: ...enturi and clean venturi Cold 2 X 4 Grill needs to be preheated for 5 minutes on high setting Venturi may be misaligned and needs to be lined up over orifices Cold and windy weather will require you to move 2 X 4 Grill away from the wind Lack of fuel Check to see cylinder valve is open and cylinder has fuel Low heat with the knob on HIGH Check to see if the fuel hose is bent or kinked Make sure th...

Page 24: ...926 6537 Inquiries 1 844 478 4334 Web www CarolinaCooker com For a full size versions of the English Spanish French Owner s Guide scan the QR Code Direct Distributors Inc 2021 No portion of this material may be reproduced or modified without the express written agreement of Direct Distributors Inc ...

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