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19

COMPRESSOR ELECTRICAL DATA

Allowable Voltage Range

The motors for the 06Z compressor are designed to function in the

voltage ranges listed in Table 15.

ELECTRICAL CONNECTION REQUIREMENTS

Power Connections

Connect the compressor in accordance with the application draw-

ing and the wiring diagram located on the terminal box lid. Power

wires are to be connected to the terminal pins using ring terminals

and jam nuts. The compressor terminals are copper feed-through

pins with M12 metric threads for all models. The motor tempera-

ture thermistors and a separate 12 mm grounding lug connection

are located in the terminal pin area. Terminal and sensor pin lay-

out on the compressor is shown in Fig. 15 and 16 and Table 16.
Torque specifications are as follows:

• 15 to 20 lb-ft (20-27 Nm) on all 06Z compressors with

12 mm pins.

• Terminal pins to be coated with a dielectric grease, Carlyle

P/N 06TT660050, instructions 99TA516132.

Fig. 15 — Terminal Pin Cross-Section

Fig. 16 — Motor Lead Connections

Motor Windings Thermistor

Two motor winding thermistors, S1 and S2, are embedded direct-

ly into the windings of the compressor motor. The thermistors are

an NTC type  with a standard resistance of 5000 ohms at 77°F

(25°C).  All 06Z  compressor motors are supplied with a spare

thermistor to be used if the primary thermistor fails. See Fig. 17.

The thermistor terminal connections are labeled S1 and S2 and are

located above the main terminal pins (Fig. 16). Table 17 lists the re-

sistance versus temperature characteristics. 

Fig. 17 — Schematic of Sensor Connections

Table 15 — Compressor Motor Voltage Range

VOLTAGE 

CODE

7TH DIGIT

25 - 100 HZ

NOMINAL

MIN

MAX

H

460V

396V

506V

T

380V

342V

418V

Y

200V

180V

220V

3MM GAP

JAM NUT “

S

(FIELD IN

S

TALLED)

WIRE LUG

JAM NUT “

S

(FACTORY IN

S

TALLED)

S

EE 

WARNING

 BELOW

WIRE LUGS

TERMINAL PIN

TERMINAL PIN

(ALTERNATE)

WARNING

DISTURBING THIS NUT CAN

JEOPARDIZE THE SEAL

INTEGRITY OF THE TERMINAL PIN

DO NOT DISTURB!

S1

C

S2

PIN 6

PIN 4

PIN 5

PIN 1

PIN 2

PIN 3

S1

C

S2

PIN 1

PIN 2

PIN 3

2TB0769

2TB0769

Table 16 — Configuration Wiring

CONNECTION

L1

L2

L3

3 PIN

Terminal Pin 1

 Terminal Pin 2 Terminal Pin 3

6 PIN

Terminal

Pin 1,6

Terminal

Pin 2,4

Terminal

Pin 3,6

PIN PIN

PIN

PIN

PIN

PIN

6

1

1

6

4

3

5

2

4

2

3

5

0BZB999619 & 719

(6 PIN)

0BZB999319 & 419

(3 PIN)

INTERNAL  MOTOR  LEAD  CONNECTIONS

PIN

PIN

PIN

6

1

1

4

3

2

2

3

5

PIN 1

PIN 2

PIN 3

PIN 6

PIN 1

PIN 4

PIN 2

PIN 5

PIN 3

6

5

4

3

2

1

5

4

3

2

1

6

Summary of Contents for 06ZCE1H3AA06013

Page 1: ...J Carlyle offers distinct versions of the vari able screw compressor for Medium High Temperature applica tions qualified with R 134a R 1234ze or R 513A refrigerants The following compressor features a...

Page 2: ...capacity may be varied continuously to a lower limit of 22 of the economized compressor s full load capacity for air cooled applications VI CONTROL All 06Z models are supplied with a Vi control valve...

Page 3: ...3 Fig 2 Compressor Physical Data and Connections 06ZC Frame 1...

Page 4: ...4 Fig 2 Compressor Physical Data and Connections 06ZC Frame 1 cont...

Page 5: ...5 Fig 3 Compressor Physical Data and Connections 06ZF Frame 2...

Page 6: ...6 Fig 3 Compressor Physical Data and Connections 06ZF Frame 2 cont...

Page 7: ...7 Fig 4 Compressor Physical Data and Connections 06ZJ Frame 3...

Page 8: ...ISO 220 ASSEMBLY GREASE On occasion it may be necessary to use an assembly grease to re tain an O ring within its groove The following assembly grease is approved for use with the 06Z screwcompressor...

Page 9: ...Reverse rotation is most likely to occur at initial start up or whenever the wiring to the compressor terminals is disturbed To minimize the possibility for reverse rotation operation Carlyle recommen...

Page 10: ...Module package P N 6BSB000929 which provides the follow ing safety control functionality Discharge Temperature Monitoring Oil Level Monitoring Oil Flow Rate Supply Monitoring Table 3 Control Points S...

Page 11: ...he a 500 watt flexible strip heater is recommended The heater should be wired to oper ate when the compressor is OFF This minimizes the migration of refrigerant to the oil stored in the sump Figure 6...

Page 12: ...ith the following protocol networks BACnet1 Modbus2 N2 Open LonWorks3 requires optional card RS485 Communication Port If applying the Carlyle PCM module the accessories listed in Ta ble 5 are required...

Page 13: ...13 PCM INPUTS OUTPUTS See Fig 9 for descriptions of the PCM Inputs and Outputs Fig 9 PCM Inputs and Outputs...

Page 14: ...ssor off Motor Temperature Tm will have the following functions Control a motor cooling valve to provide liquid injection to the motor compartment Turn the compressor off on an overheated motor temper...

Page 15: ...ON LED INDICATION OUTPUT 4 OUTPUT 5 COMPRESSOR MANUAL RESET REQUIRED HIGH DISCHARGE TEMPERATURE TRIP Solid red Opens De energized OFF Yes HIGH MOTOR TEMPERATURE TRIP Constant blinking Opens De energiz...

Page 16: ...ERATURE 1 Compressor must be forced to Nominal Voltage as stated in Compressor Input Voltage 2 If operating at max speed reducing speed will allow motor to run on the rated V F curve if motor temperat...

Page 17: ...17 Fig 13 Compressor Connection Details Fig 14 Sample Compressor Motor Voltage Curves...

Page 18: ...95 Hz 25 Hz 98 Hz 618 787 865 380V 3 95 Hz 25 Hz 98 Hz 325 414 455 460V 3 95 Hz 25 Hz 98 Hz 269 342 377 06ZJ 325 Hp 380V 3 95 Hz 25 Hz 98 Hz 566 720 792 460V 3 95 Hz 25 Hz 98 Hz 468 596 655 Table 13 A...

Page 19: ...of the compressor motor The thermistors are an NTC type with a standard resistance of 5000 ohms at 77 F 25 C All 06Z compressor motors are supplied with a spare thermistor to be used if the primary th...

Page 20: ...GPM 06ZC 30XV50092301 Vertical 3 125 7 06ZF 30XV50122601 Vertical 4 125 7 06ZJ 30XV80004301 Horizontal 4 50 8 Table 19 Accessory Package PART NUMBER COMPRESSOR USAGE 06ZC 06ZF 06ZJ 06ZC660001 X 06ZF66...

Page 21: ...store the compressors in doors where they are shielded from the weather Outdoor storage is permissible as long as temperatures stay within a temperature range of 40 F to 176 F 40 C to 80 C Weights an...

Page 22: ......

Page 23: ......

Page 24: ...and without incurring obligations CARLYLE COMPRESSOR DIVISION 2022 Carrier P O Box 4808 Syracuse New York 13221 Phone 1 800 532 5031 Fax 1 315 432 3274 In U S and Puerto Rico 1 800 GO CARLYLE 1 800 46...

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