Carlisle Binks AA4400M Service Manual Download Page 12

  1        —  

GUN BODY   .................................................... 1 

  2  SPA-71-K5 

BAFFLE PLATE (KIT OF 5) ................................ 1 

FLAT TIP COMPONENTS
 3  54-5799-K 

   FLUID SEAT (4400PSI) ...................................... 1 

  (TUNGSTEN CARBIDE)  ..................................

  4  SPA-98-K5 

GASKET (KIT OF 5) .......................................... 1 

 5  114-XXXXX 

  FLAT TIP (FINE FINISH TIPS 9-XXXX-F) ............ 1

 6  54-5878-K 

   FLAT TIP HVLP AIRCAP .................................... 1 

  (FLAT TIP LVMP AIRCAP 54-5797-K) 

  (AA-10 FLAT TIP HVLP AIRCAP 54-5890-K) 

  (FLAT TIP AIRCAP HVLP 54-5795)

  7  54-5852 

RETAINING RING .............................................. 1 

 8  54-5794 

m

 

FLAT TIP GUARD .............................................. 1 

TWIST TIP COMPONENTS
  3A   54-5832-K 

    TWIST TIP FLUID SEAT (4400PSI) ..................... 1 

  (TUNGSTEN CARBIDE) 

  5A   9-XXX-75 

   TWIST TIP ......................................................... 1

  5B   54-7539-K2  

TWIST TIP BRACE (KIT OF 2) ........................... 1 

  6A   54-5924-K 

   TWIST TIP HVLP AIRCAP ................................. 1 

  (TWIST TIP LVMP AIRCAP 54-5925-K) 

  7  54-5928 

RETAINING RING .............................................. 1 

 8A  54-5921 

m

 

TWIST TIP GUARD ........................................... 1 

 8B  54-5930 

m

 

TWIST TIP GUARD SCREW............................... 1 

 ITEM 

PART 

 NO. 

NO. 

DESCRIPTION 

QTY.

  9  SN-402-K  

AIR VALVE ASSEMBLY ..................................... 1 

  10        — 

 TRIGGER ........................................................... 1 

  11  54-5780 

FLUID TUBE ASSEMBLY  .................................. 1 

  15  SN-9-K3  

AIR INLET FITTING 1/4” NPS (KIT OF 3) .......... 1 

  16        — 

 

FILTER BRACKET SCREW ................................. 1 

  17        — 

 

FILTER BRACKET .............................................. 1 

  18  54-5826 

FLUID NEEDLE ASSEMBLY KIT (4400PSI) ........ 1

  19  54-5850 

BLANKING NEEDLE NUT ................................. 1 

  22  54-5815 

SPREADER VALVE ASSEMBLY.......................... 1 

  23        — # 

BODY BUSHING ............................................... 1

  24        — # 

BODY BUSHING GASKET ................................. 1

  25        — 

 

TRIGGER NUT ................................................... 1

  26        — 

 

TRIGGER SCREW .............................................. 1 

  29  54-1835 

 100 MESH DISC FILTER (1 PIECE)..................... 1 

(60 MESH FILTER 54-1836)

  30        — * 

DISC FILTER HOUSING ..................................... 1

  31        — * 

DISC FILTER RETAINING NUT........................... 1

 ITEM 

PART 

 NO. 

NO. 

DESCRIPTION 

QTY.

PARTS LIST

 

When ordering, please specify Part No. (Not all Part Nos. are available for purchasing.) 

Refer to page 10 when referencing Item Nos.

   All aircap kits are pre-assembled with Retaining ring and 

appropriate tip guard. When switching from flat tip to 

twist tip, or vice versa, be sure to order correct fluid seat 

(3/3A). For twist tip, item 5B will also be needed.

   Refer to page 12 for available tip sizes. When purchasing 

twist tip, discard packaged brace/seal and use Item 5B only.

   Pre-assembled with gasket SPA-98. 

   Available as part of kit 54-5835. 

   Available as part of kit 54-5827.

#   Available as part of kit 54-5829.

m

   Mandatory for operating pressures above 69 bar [1000 psi].

*   Available as part of kit 54-4726-K. Order filter (29) 

separately.

AA4400M AIR-ASSIST AIRLESS SPRAY GUN

ACCESSORIES 

FITTINGS 
54-4976-K3   3-Pack 1/4" NPT(f) x 3/8" O.D. Push-In Tube Fitting  

(optional) 

72-2332  

Fluid Inlet Swivel (1/4"m x 1/4"f) 

FLUID FILTER 
54-1835  

 100 Mesh (Disc) Filter 

54-1836  

 60 Mesh (Disc) Filter 

HVLP AIRCAP TEST KITS 
54-5882-K    Flat Tip HVLP Aircap Test Kit (Incl Gauge)  

for 54-5878 air cap

54-5836-K    Flat Tip HVLP Aircap Test Kit (Incl Gauge)  

for 54-5795 air cap

54-5837-K    Twist Tip HVLP Aircap Test Kit (Incl Gauge)

TEST GAUGES 
54-5327  

 HVLP Test Gauge

EN

77-2922-R12  (4/2021)

12 / 16

www.carlisleft.com

Summary of Contents for Binks AA4400M

Page 1: ...bide tip by the typical 110 262 bar 1 600 3 800 psi fluid pressure with capabilities up to 303 bar 4 400 psi As a result of the pre atomizing the final shaping air supplied by the air cap produces an...

Page 2: ...on Level II 2 G X Notified body details and role Element Materials Technology WN8 9PN UK Lodging of Technical file 14 Apr 16 Signed for and on behalf of Carlisle Fluid Technologies Machinery Directive...

Page 3: ...Relieve all pressure before servicing Spray from the spray gun hose leaks or ruptured components can inject fluid into your body and cause extremely serious injury PRESSURE RELIEF PROCEDURE Always fol...

Page 4: ...similar spraying jobs by developing pressure standardization charts Repeat step 6 until the required material coverage and spraying speed are achieved If the maximum fluid pressure is reached before t...

Page 5: ...et Air Pressure 1 bar 14 psi Gun Body Forged Aluminum Alloy Fluid Path Stainless Steel and Tungsten Carbide PEEK PROBLEM CAUSE ACTION Fluid leaking from through the seal Worn seal or needle shaft Loos...

Page 6: ...ch cleaning The points that need lubrication during the maintenance of air assist airless spray guns include the fluid needle packing and trigger pivot point Gun lube is used to lubricate the fluid ne...

Page 7: ...fluid nozzle and gasket Torque fluid nozzle from 12 15 N m 9 11 ft lbs See fig 5 5 Replace the air cap along with spray tip See fig 4 REPLACING THE FLUID NEEDLE ASSEMBLY 1 Remove the trigger by removi...

Page 8: ...ht resistance due to seal e Rear seal must look clean and in position in the bore See fig 18 f If any of the above cannot be rectified replace the air valve See Replacing Air Valve p8 8 Replace spring...

Page 9: ...must fit in service tool form See fig 32 8 Push rear seal firmly into hole up to shoulder using Service tool See figs 33 34 9 Insert new spring ensuring the end with the plastic bearing pad goes in f...

Page 10: ...ly hand tightened See fig 39 5 Slip on the plastic tip guard onto the air cap in proper orientation See fig 40 6 Place round bar screwdriver between open sections of the plastic guard and push down wi...

Page 11: ...1 29 30 31 TWIST TIP PARTS FLAT TIP PARTS 12 15 N m 9 11 FT LBS 12 15 N m 9 11 FT LBS 24 30 N m 18 22 FT LBS 12 15 N m 9 11 FT LBS 24 30 N m 18 22 FT LBS 24 30 N m 18 22 FT LBS 19 22 N m 14 16 FT LBS...

Page 12: ...4 1836 30 DISC FILTER HOUSING 1 31 DISC FILTER RETAINING NUT 1 ITEM PART NO NO DESCRIPTION QTY PARTS LIST When ordering please specify Part No Not all Part Nos are available for purchasing Refer to pa...

Page 13: ...013 10 0 18 9 613 75 TWIST TIP 013 12 0 18 9 713 75 TWIST TIP 013 14 0 18 9 215 75 TWIST TIP 015 4 0 24 9 315 75 TWIST TIP 015 6 0 24 9 415 75 TWIST TIP 015 8 0 24 9 515 75 TWIST TIP 015 10 0 24 9 61...

Page 14: ...NOTES EN 77 2922 R12 4 2021 14 16 www carlisleft com...

Page 15: ...NOTES EN 77 2922 R12 4 2021 15 16 www carlisleft com...

Page 16: ...notice BGK Binks DeVilbiss Hosco MS and Ransburg are all registered trademarks of Carlisle Fluid Technologies Inc 2021 Carlisle Fluid Technologies Inc All rights reserved For technical assistance or t...

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