Carlisle Binks AA4400M Service Manual Download Page 10

TIP GUARD INSTALLATION

REASON TO INSTALL TIP GUARD: 

To replace broken tip guard. 

INSTRUCTIONS ARE VALID FOR BOTH FLAT TIP GUARD  

AND TWIST TIP GUARD: 

1.  Disconnect all fluid and air hoses from the gun.

2.  Insert the gun into a clamping vise with fluid nozzle facing 

directly upwards. (See fig 37) Gun should be securely clamped 
at the upper portion of the gun handle. 

3.  Assemble air cap and air cap ring together – less spray tip and 

plastic tip guard. (See fig 38)

4.  Install the air cap and air cap ring assembly onto the gun until it 

is fully hand tightened. (See fig 39)

5.  Slip on the plastic tip guard onto the air cap in proper 

orientation. (See fig 40)

6.  Place round bar screwdriver between open sections of the 

plastic guard and push down with even pressure on both sides 
of the plastic guard. (See fig 41)

7.  The guard should snap into air cap groove securely. (See fig 42)

8.  The aircap can now be removed to install the appropriate tip 

for use.

 CAUTION

Always ensure that all fluid and air pressure to the gun has been dis-

charged before proceeding with any repairs.

!

   WARNING

For pressures over 69 bar [1000 psi] the tip guard must be in place for 

added protection against skin injection.

!

Fig. 37

Fig. 41

Fig. 38

Fig. 42

Fig. 39

Fig. 40

EN

77-2922-R12  (4/2021)

10 / 16

www.carlisleft.com

Summary of Contents for Binks AA4400M

Page 1: ...bide tip by the typical 110 262 bar 1 600 3 800 psi fluid pressure with capabilities up to 303 bar 4 400 psi As a result of the pre atomizing the final shaping air supplied by the air cap produces an...

Page 2: ...on Level II 2 G X Notified body details and role Element Materials Technology WN8 9PN UK Lodging of Technical file 14 Apr 16 Signed for and on behalf of Carlisle Fluid Technologies Machinery Directive...

Page 3: ...Relieve all pressure before servicing Spray from the spray gun hose leaks or ruptured components can inject fluid into your body and cause extremely serious injury PRESSURE RELIEF PROCEDURE Always fol...

Page 4: ...similar spraying jobs by developing pressure standardization charts Repeat step 6 until the required material coverage and spraying speed are achieved If the maximum fluid pressure is reached before t...

Page 5: ...et Air Pressure 1 bar 14 psi Gun Body Forged Aluminum Alloy Fluid Path Stainless Steel and Tungsten Carbide PEEK PROBLEM CAUSE ACTION Fluid leaking from through the seal Worn seal or needle shaft Loos...

Page 6: ...ch cleaning The points that need lubrication during the maintenance of air assist airless spray guns include the fluid needle packing and trigger pivot point Gun lube is used to lubricate the fluid ne...

Page 7: ...fluid nozzle and gasket Torque fluid nozzle from 12 15 N m 9 11 ft lbs See fig 5 5 Replace the air cap along with spray tip See fig 4 REPLACING THE FLUID NEEDLE ASSEMBLY 1 Remove the trigger by removi...

Page 8: ...ht resistance due to seal e Rear seal must look clean and in position in the bore See fig 18 f If any of the above cannot be rectified replace the air valve See Replacing Air Valve p8 8 Replace spring...

Page 9: ...must fit in service tool form See fig 32 8 Push rear seal firmly into hole up to shoulder using Service tool See figs 33 34 9 Insert new spring ensuring the end with the plastic bearing pad goes in f...

Page 10: ...ly hand tightened See fig 39 5 Slip on the plastic tip guard onto the air cap in proper orientation See fig 40 6 Place round bar screwdriver between open sections of the plastic guard and push down wi...

Page 11: ...1 29 30 31 TWIST TIP PARTS FLAT TIP PARTS 12 15 N m 9 11 FT LBS 12 15 N m 9 11 FT LBS 24 30 N m 18 22 FT LBS 12 15 N m 9 11 FT LBS 24 30 N m 18 22 FT LBS 24 30 N m 18 22 FT LBS 19 22 N m 14 16 FT LBS...

Page 12: ...4 1836 30 DISC FILTER HOUSING 1 31 DISC FILTER RETAINING NUT 1 ITEM PART NO NO DESCRIPTION QTY PARTS LIST When ordering please specify Part No Not all Part Nos are available for purchasing Refer to pa...

Page 13: ...013 10 0 18 9 613 75 TWIST TIP 013 12 0 18 9 713 75 TWIST TIP 013 14 0 18 9 215 75 TWIST TIP 015 4 0 24 9 315 75 TWIST TIP 015 6 0 24 9 415 75 TWIST TIP 015 8 0 24 9 515 75 TWIST TIP 015 10 0 24 9 61...

Page 14: ...NOTES EN 77 2922 R12 4 2021 14 16 www carlisleft com...

Page 15: ...NOTES EN 77 2922 R12 4 2021 15 16 www carlisleft com...

Page 16: ...notice BGK Binks DeVilbiss Hosco MS and Ransburg are all registered trademarks of Carlisle Fluid Technologies Inc 2021 Carlisle Fluid Technologies Inc All rights reserved For technical assistance or t...

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