Carlisle BINKS 240-2012-AC Service Manual Download Page 4

EN

77-3128-R2  (10/2022)

4 / 8

www.carlisleft.com

DE-ENERGIZE, DEPRESSURIZE, DISCONNECT AND LOCK 

OUT ALL POWER SOURCES DURING MAINTENANCE

Failure to De-energize, disconnect and lock out all power supplies 

before performing equipment maintenance could cause serious 

injury or death.

OPERATOR TRAINING

 

All personnel must be trained before operating finishing 

equipment.

EQUIPMENT MISUSE HAZARD

 

Equipment misuse can cause the equipment to rupture, 

malfunction, or start  unexpectedly and result in serious injury.

PROJECTILE HAZARD

You may be injured by venting liquids or gases that are released 

under pressure, or flying debris.

PINCH POINT HAZARD

 

Moving parts can crush and cut. Pinch points are basically any 

areas where there are moving parts.

INSPECT THE EQUIPMENT DAILY

 

Inspect the equipment for worn or broken parts on a daily basis. 

Do not operate the equipment if you are uncertain about its 

condition.

In this part sheet, the words 

WARNING

CAUTION

 and 

NOTE

 are used to 

emphasize important safety information as follows:

Hazards or unsafe practices which 

could result in minor personal injury, 

product or property damage.

!

 

CAUTION

Hazards or unsafe practices which 

could result in severe personal 

injury, death or substantial property 

damage.

!

 WARNING

Important installation, operation or 

maintenance information.

NOTE

Read the following warnings before using this equipment.

READ THE MANUAL

 

Before operating finishing equipment, read and understand all 

safety, operation and maintenance information provided in the 

operation manual.

WEAR SAFETY GLASSES

 

Failure to wear safety glasses with side shields could result in 

serious eye injury or blindness.

NEVER MODIFY THE EQUIPMENT

 

Do not modify the equipment unless the manufacturer provides 

written approval.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.

FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).

KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT 

IN CASE OF AN EMERGENCY

HIGH PRESSURE CONSIDERATION

High pressure can cause serious injury. Relieve all pressure before 

servicing. Spray from the spray gun, hose leaks, or ruptured 

components can inject fluid into your body and cause extremely 

serious injury.

NOISE HAZARD

 

You may be injured by loud noise. Hearing protection may be 

required when using this equipment.

STATIC CHARGE

 

Fluid may develop a static charge that must be dissipated through 

proper grounding of the equipment, objects to be sprayed and all 

other electrically conductive objects in the dispensing area. Improper 

grounding or sparks can cause a hazardous condition and result in 

fire, explosion or electric shock and other serious injury.

PROP 65 WARNING

WARNING: This product contains chemicals known to the  

State of California to cause cancer and birth defects or other 

reproductive harm.

KEEP EQUIPMENT GUARDS IN PLACE

 

Do not operate the equipment if the safety devices have been 

removed.

!

 WARNING

PACEMAKER WARNING 

You are in the presence of magnetic fields which may interfere 

with the operation of certain pacemakers.

PRESSURE RELIEF PROCEDURE 

Always follow the pressure relief procedure in the equipment 

instruction manual.

AUTOMATIC EQUIPMENT

Automatic equipment may start suddenly without warning. 

Summary of Contents for BINKS 240-2012-AC

Page 1: ...se with this product See maximum air and fluid pressure for each model listed in the specifications WARNING SPECIFICATIONS Maximum air inlet pressure both models 7 bar 105 psi Air requirements operati...

Page 2: ...for and on behalf of Carlisle Fluid Technologies UK Ltd Protection Level II 2 G X Ex h II Gb Solvent and Water based materials Suitable for use in hazardous area This Product is designed for use with...

Page 3: ...and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2016 by complying with the following statutory documents and harmonised standards BS EN ISO 12100 2010 Safety o...

Page 4: ...ASSES Failure to wear safety glasses with side shields could result in serious eye injury or blindness NEVER MODIFY THE EQUIPMENT Do not modify the equipment unless the manufacturer provides written a...

Page 5: ...PACER 1 9 240 2022 1 VALVE HEAD 1 Item No Part No Description Qty 10 SSP 1421 PIPE PLUG 1 4 1 11 CCV 13 SPANNER NUT 1 12 240 2030 SPLIT COLLAR 1 13 240 2032 SPRING CLIP 1 14 240 2047 n HOUSING SEAL 1...

Page 6: ...10 see page 1 Nm in lb or ft lb LOCTITE or equivalent MAINTENANCE SYMBOLS 7 7 8 1 Nm 68 72 in lb 2 0 2 5 Nm 18 22 in lb DISASSEMBLY ORDER SHOWN REVERSE FOR REASSEMBLY 240 2056 SEAL TOOL KIT See steps...

Page 7: ...ad of the CCV 7 Tool NOTE CCV 7 Tool Remove used o ring and install new o ring included with the valve O ring also available in 240 2011 K5 quantity pack When installing the CCV valve assembly into a...

Page 8: ...s without prior notice BGK Binks DeVilbiss Hosco MS and Ransburg are all registered trademarks of Carlisle Fluid Technologies LLC 2022 Carlisle Fluid Technologies LLC All rights reserved For technical...

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