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Carlisle Binks 102-2400 FRP, Service Manual

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Carlisle Binks 102-2400 FRP Service Manual Download Page 9

EN

77-2520-R15  (5/2019)

9 / 20

www.carlisleft.com

Binks Model 102-2545 VINYL ESTER CENTURY GUN

ITEM

PART

NO.

NO.

DESCRIPTION

QTY.

1

102-2434

AIR/CATALYST CAP 

RETAINER RING ............................ 1

2

102-2431

AIR/CATALYST CAP ........................ 1

3

—

CATALYST INJECTOR

(See Injector Chart) ...................... 1

4

102-2433*

•

O-RING ............................................ 1

5

—*

TIP ASSEMBLY

(See Tip Assembly Chart)

..................

REF

6

102-2499*

TIP SEAL

(See Note under Tip Ass’y. Chart)

......

REF

7

20-4542*

•

� 

O-RING  ........................................... 1

7 A 20-6473

•

EPR O-RING

(Size 2-022, Optional)

.... —

8

20-6296*

•

� 

O-RING  ........................................... 1

8 A 20-6474

•

EPR O-RING

(Size 2-029, Optional)

.... —

10

102-2446

RESIN SEAT 

Carbide

......................... 1

11

102-2410

•

RESIN NEEDLE ASSEMBLY.............. 1

12

102-2412

NEEDLE SUB-ASSEMBLY................. 1

13

102-2411*

PACKING ......................................... 1

14

102-2613

SPRING ............................................ 1

15

102-2419

RESIN PACKING NUT ...................... 1

16

102-2428

CONVEX NUT.................................. 2

17

52-487

BRASS NUT...................................... 2

18

102-2448

•

�

CATALYST SEAT 

Nylon

.................... 1

19

102-2420

•

CATALYST NEEDLE ASSEMBLY ...... 1

20

102-2422

NEEDLE............................................ 1

21

102-2421*

PACKING ......................................... 1

22

102-2616

SPRING ............................................ 1

23

102-2429

CATALYST PACKING NUT .............. 1

24

102-3833

HANDLE PLUG ................................ 1

25

102-3834

HANDLE PLUG ................................ 1

33

102-2615

AIR ASSIST VALVE ASSEMBLY ....... 1

34

54-2417

NUT ................................................. 1

35

54-2419*

�

PACKING ......................................... 1

36

54-751

BODY............................................... 1

37

54-744*

�

VALVE ASSEMBLY .......................... 1

ITEM

PART

NO.

NO.

DESCRIPTION

QTY.

38

54-749*

�

AIR ASSIST VALVE SEAL ................ 1

39

54-1964*

�

SPRING............................................ 1

40

102-2427*

�

GASKET........................................... 1

42

102-2440

CATALYST INLET/FILTER ASS’Y...... 1

43

102-2442

TUBE ASSEMBLY ............................ 1

44

237-91*

•

□

O-RING............................................ 1

45

102-2181*

•

□

FILTER SCREEN ............................... 1

46

54-1263

FILTER SUPPORT............................. 1

47

102-2441

MATERIAL INLET 

Catalyst

............... 1

48

102-2478

RESIN INLET ASSEMBLY 

(3/8")

....... 1

49

20-3111

PIPE PLUG....................................... 1

50

102-2408

•

GASKET 

1/2 I.D. x .615 O.D.

.............. 1

51

102-3608

HEAD RETAINER BOLT................... 1

53

102-2403

AIR ASSIST INLET............................ 1

61

82-126

TRIGGER SCREW ............................ 1

62

102-2489

TRIGGER ......................................... 1

63

102-2404

GUARD STUD ................................. 1

64

102-3845

GUARD ASSEMBLY ........................ 1

65

20-6295

SCREW 

5/16"-24 x 5/8" B.H.

.............. 1

66

54-714

AIR PLUG ........................................ 1

67

102-2494

NIGHT CAP ASSEMBLY .................. 1

69

102-2438

•

5/64" DOWEL PIN 

(Not Shown)

....... 1

70

102-2439

•

13/64" DOWEL PIN 

(Not Shown)

..... 1

71

102-2510

•

3/8" DOWEL PIN 

(Not Shown)

......... 1

72

102-2506

HEAD INSERT ................................. 1

73

102-2505

•

SEAL................................................ 1

74

102-2504

HEAD MACHINING......................... 1

78

102-2402

HANDLE

Gel-Coat

............................ 1

79

102-2511

•

1/4" DOWEL PIN

(Not Shown)

......... 1

80

102-2465

TRIGGER STUD ............................... 1

81

20-6183

O-RING............................................ 1

82

20-5052

O-RING............................................ 1

83

111-4052

WRENCH......................................... 1

86

237-752

PLUNGER

(Not Shown)

..................... 1

PARTS LIST

(When ordering, please specify Part No.)

ACCESSORIES
102-2435  1/4" NPS Resin Inlet Assembly.
102-2447  Soft Resin Seat.

TOOLS LIST
• 3/16" IGNITION WRENCH

• 3/16" HEX KEY

• 5/16" IGNITION WRENCH

• 2 FLAT SCREWDRIVERS

• 3/8" WRENCH

• 5/64" DOWEL PIN

• 7/16" WRENCH

• 13/64" DOWEL PIN

• 9/16" WRENCH

•

In 106-1171 Fluid Repair Kit.    

�

In 106-1172 Air Valve Repair Kit.

� 

In 106-1173 O-Ring Kit (15 of Each).

� 

In 106-1174 Soft Seat Kit.

□

In 106-1175 Catalyst Filter Repair Kit. 

NOTE: Parts marked with * are only available from Binks in Quantity

Packs or Repair Kits. Refer to the Repair Kits List for order 

numbers. See Price List for minimum order quantities.

Summary of Contents for Binks 102-2400 FRP

Page 1: ... the fluid hose into less than a four inch radius c FREQUENTLY check the hose for kinks or abrasions These may develop into a rupture d NEVER use standard hardware to modify the airless system ALWAYS use Binks high pressure fittings only 6 The airless pump must be grounded before operating the airless system WARNING HIGH PRESSURE WARNING UP TO 3500 POUNDS PER SQUARE INCH DO NOT POINT SPRAY GUN AT ...

Page 2: ... THE EQUIPMENT IN CASE OF AN EMERGENCY PRESSURE RELIEF PROCEDURE Always follow the pressure relief procedure in the equipment instruction manual NOISE HAZARD You may be injured by loud noise Hearing protection may be required when using this equipment STATIC CHARGE Fluid may develop a static charge that must be dissipated through proper grounding of the equipment objects to be sprayed and all othe...

Page 3: ...L VENT AND PAINT SUPPLIER If you are now using a Halogenated Hydrocarbon Solvent in a pressurized fluid system with aluminum components or galvanized wetted parts the following steps should be taken immediately 1 Remove all pressure drain and disconnect the entire system 2 Inspect and replace all corroded parts 3 Contact your solvent supplier for a NON HALOGENATED SOLVENT to flush and clean the sy...

Page 4: ... 7a 8 10 67 80 81 73 74 72 8a 2 26 19 17 16 23 14 20 21 18 11 13 12 14 15 16 17 35 34 36 37 33 38 39 40 55 61 48 43 41 85 66 64 65 62 63 54 60 59 58 57 56 28 17 29 88 84 49 50 87 86 31 32 3 4 5 51 52 53 44 45 46 47 42 VIEW A VIEW A Note Spring plunger 89 available separately 89 ...

Page 5: ...NLET 1 49 20 3111 PIPE PLUG 1 8 NPT 1 50 102 2408 GASKET 1 2 I D x 9 16 O D 1 51 102 3608 HEAD RETAINER BOLT 1 52 102 2467 CHOPPER AIR INLET 1 53 102 2403 AIR ASSIST INLET 1 54 102 2470 CHOPPER TRIGGER ASSEMBLY 1 55 102 2471 CHOPPER TRIGGER 1 56 102 2472 ON OFF SELECTOR 1 57 102 2474 LOW FRICTION WASHER 1 58 102 2475 WAVE SPRING 1 59 102 2473 RETAINER SCREW 1 60 54 1020 TRIGGER STUD 1 61 82 126 TR...

Page 6: ...23 22 20 21 18 11 13 12 14 15 16 17 35 34 36 37 33 38 39 40 61 48 43 78 83 66 64 65 62 63 80 3 4 5 44 45 46 47 42 VIEW A Note A Carbide Seat 102 2446 is standard on Model 102 2500 for Item 10 102 2500 GEL COAT CENTURY GUN 24 49 50 25 53 51 VIEW A Note Spring plunger 86 available separately 86 ...

Page 7: ... 1 45 102 2181 FILTER SCREEN 1 46 54 1263 FILTER SUPPORT 1 47 102 2441 MATERIAL INLET Catalyst 1 48 102 2435 RESIN INLET ASSEMBLY 1 49 20 3111 PIPE PLUG 1 50 102 2408 GASKET 1 2 I D x 615 O D 1 51 102 3608 HEAD RETAINER BOLT 1 53 102 2403 AIR ASSIST INLET 1 61 82 126 TRIGGER SCREW 1 62 102 2489 TRIGGER 1 63 102 2404 GUARD STUD 1 64 102 3845 GUARD ASSEMBLY 1 65 20 6295 SCREW 5 16 24 x 5 8 B H 1 66 ...

Page 8: ...3 22 20 21 18 11 13 12 14 15 16 17 35 34 36 37 33 38 39 40 61 48 43 78 83 66 64 65 62 63 80 3 4 5 44 45 46 47 42 VIEW A Note A Carbide Seat 102 2446 is standard on Model 102 2545 for Item 10 102 2545 VINYL ESTER CENTURY GUN 24 49 50 25 53 51 VIEW A Note Spring plunger 86 available separately 86 ...

Page 9: ...1 45 102 2181 FILTER SCREEN 1 46 54 1263 FILTER SUPPORT 1 47 102 2441 MATERIAL INLET Catalyst 1 48 102 2478 RESIN INLET ASSEMBLY 3 8 1 49 20 3111 PIPE PLUG 1 50 102 2408 GASKET 1 2 I D x 615 O D 1 51 102 3608 HEAD RETAINER BOLT 1 53 102 2403 AIR ASSIST INLET 1 61 82 126 TRIGGER SCREW 1 62 102 2489 TRIGGER 1 63 102 2404 GUARD STUD 1 64 102 3845 GUARD ASSEMBLY 1 65 20 6295 SCREW 5 16 24 x 5 8 B H 1 ...

Page 10: ...ssembly ITEM PART NO NO DESCRIPTION QTY 1 102 2400 CENTURY GUN ASSEMBLY 1 2 102 2661 MOUNT BRACKET 1 3 20 1374 SCREW FLAT HEAD SLOTTED 1 4 20 6154 SCREW FLAT HEAD SLOTTED 1 5 201 510 K 510 CHOPPER ASSEMBLY 1 6 237 573 CHOPPER AIR HOSE REF Included with the 201 510 Chopper Assembly PARTS LIST When ordering please specify Part No 2 3 4 6 ...

Page 11: ...e lag between engaging the atomizing air and the fluid needles is unnecessarily long While releasing the trigger the resin and catalyst shut off first and the atomizing air has not shut off yet The atomizing air will then siphon out any remaining material in the spray tip and or catalyst injector This is why it is necessary to adjust the nuts on the resin and catalyst needles so that there exists ...

Page 12: ...f capabilities plus the ability to run load the chopper without triggering the gun at all To set the chopper trigger to its on position rotate the on off selector 56 as far clockwise as it will go To set the chopper trigger to its off position simply rotate the on off selector as far counter clockwise as it will go To run the chopper without triggering the gun and with the gun in your right hand s...

Page 13: ...LACING THE CATALYST NEEDLE PACKING 1 Using two standard screwdrivers remove the trigger stud 60 the trigger screw 61 the trigger 62 and the chopper trigger assembly 54 102 2400 only 2 Unscrew the catalyst packing nut 23 with a 3 8 wrench and pull the catalyst needle assembly 19 straight back until it comes out of the gun head Be sure to pull the needle out without bending it up or down or side to ...

Page 14: ...s or arbor press is best for this operation 6 Reassemble in reverse order REPLACING THE RESIN NEEDLE PACKING 1 Remove the button head screw 65 that retains the guard assembly 64 by using a 3 16 hex key remove the guard assembly 2 Using two standard screwdrivers remove the trigger stud 60 the trigger screw 61 the trigger 62 and the chop per trigger assembly 54 3 Using 3 8 wrench or socket remove th...

Page 15: ...02 2521 021 021 031 102 2526 026 026 043 102 2531 031 031 052 102 2536 036 043 072 NOTE These are general recommendations Due to variations in viscosities of catalyst and resin Gel Coat actual optimal sizing may differ The intent is to optimize mix by minimizing catalyst pressure NOTE Periodic lubrication of the chopper air valve assembly is necessary to ensure smooth operation The OLD style chopp...

Page 16: ...Element Materials Technology WN8 9PN UK Lodging of Technical file 19 Apr 16 Signed for and on behalf of Carlisle Fluid Technologies Machinery Directive 2006 42 EC ATEX Directive 2014 34 EU by complying with the following statutory documents and harmonized standards EN ISO 12100 2010 Safety of Machinery General Principles for Design EN 13463 1 2009 Non electrical equipment for use in potentially ex...

Page 17: ...EN 77 2520 R15 5 2019 17 20 www carlisleft com NOTES ...

Page 18: ...EN 77 2520 R15 5 2019 18 20 www carlisleft com NOTES ...

Page 19: ...EN 77 2520 R15 5 2019 19 20 www carlisleft com NOTES ...

Page 20: ...ations Region Industrial Automotive Automotive Refinishing Americas Tel 1 800 992 4657 Tel 1 800 445 3988 Fax 1 888 246 5732 Fax 1 800 445 6643 Europe Africa Middle East India Tel 44 0 1202 571 111 Fax 44 0 1202 573 488 China Tel 8621 3373 0108 Fax 8621 3373 0308 Japan Tel 81 45 785 6421 Fax 81 45 785 6517 Australia Tel 61 0 2 8525 7555 Fax 61 0 2 8525 7575 Carlisle Fluid Technologies is a global ...

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