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Carlisle Binks 102-2400 FRP, Service Manual

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Carlisle Binks 102-2400 FRP Service Manual Download Page 15

EN

77-2520-R15  (5/2019)

15 / 20

www.carlisleft.com

REPLACEMENT OF WORN PARTS (continued)

REPAIRING THE AIR ASSIST VALVE ASSEMBLY

1. Repeat steps 1 and 2 from section 

“Replacing the Resin

Needle Packing.”

2. Using a 9/16" wrench remove the air assist valve assembly

(33), seal (38), and spring (39).

3. Remove the nut (34) from the body (36); the packing (35)

can be replaced if necessary.

4. Remove and inspect the valve assembly (37) from the body

and replace if necessary.

5. Replace the spring if necessary. Replace the seal (38) and

reassemble in reverse order.

REPAIRING THE CHOPPER AIR VALVE ASSEMBLY

1. Repeat step 2 from section 

“Replacing the Resin Needle

Packing”.

2. Remove the chopper valve assembly (26), from the 

handle (41).

3. Using a screwdriver, remove the screw (86) from the 

chopper valve assembly (26).

4. Manually pull and remove the screw (28), with attached

components from the air valve body (84).

5. Remove and replace the o-ring, (29), from the stem (88).
6. Lubricate the o-ring and inside surface of the air valve body

(84) with petroleum jelly.

7. Re-assemble the chopper air valve in the reverse order.

Assembly

Orifice

Gel/Resin

Number

Size

Tip Sizes

102-2513

.013

.013 - .018

102-2515

.015

.015 - .021

102-2518

.018

.015 - .021

102-2521

.021

.021 - .031

102-2526

.026

.026 - .043

102-2531

.031

.031 - .052

102-2536

.036

.043 - .072

NOTE

These  are  general  recommendations.  Due  to  variations  in  viscosities  of

catalyst and resin (Gel-Coat), actual optimal sizing may differ. The intent

is to optimize mix by minimizing catalyst pressure.

NOTE

Periodic  lubrication  of  the  chopper  air  valve  assembly  is

necessary to ensure smooth operation.

The  OLD  style  chopper  air  valve  assembly  (102-2618)  is

no longer supported by Binks. Contact Binks to obtain the

NEW style chopper air valve assembly.

CATALYST INJECTOR SIZING CHART

Part Number

Orifice 

size 

(inches)

Spray  

width @ 

12 inches

ID 

number

108-91507-K3

0.015

7

1507

108-91807-K3

0.018

7

1807

108-91809-K3

0.018

10

1809

108-92107-K3

0.021

6.5

2107

108-92109-K3

0.021

8

2109

108-92111-K3

0.021

11

2111

108-92113-K3

0.021

12

2113

108-92307-K3

0.023

7

2307

108-92609-K3

0.026

9

2609

108-93109-K3

0.031

9

3109

108-93607-K3

0.036

7

3607

Part Number

Orifice 

size 

(inches)

Spray  

width @ 

12 inches

ID 

number

108-93609-K3

0.036

9

3609

108-94107-K3

0.041

7

4107

108-94109-K3

0.041

9

4109

108-94407-K3

0.044

7

4407

108-94409-K3

0.044

9

4409

108-95107-K3

0.051

7

5107

108-95109-K3

0.051

9

5109

108-95707-K3

0.057

7

5707

All tips are sold in packs of three—no individual sales.

All tips include 1x tip seal inserted, and 1x extra.

Extra tip seals are available in a 5 pack: 102-2499-K5.

CENTURY SPRAY TIP CHART

Summary of Contents for Binks 102-2400 FRP

Page 1: ... the fluid hose into less than a four inch radius c FREQUENTLY check the hose for kinks or abrasions These may develop into a rupture d NEVER use standard hardware to modify the airless system ALWAYS use Binks high pressure fittings only 6 The airless pump must be grounded before operating the airless system WARNING HIGH PRESSURE WARNING UP TO 3500 POUNDS PER SQUARE INCH DO NOT POINT SPRAY GUN AT ...

Page 2: ... THE EQUIPMENT IN CASE OF AN EMERGENCY PRESSURE RELIEF PROCEDURE Always follow the pressure relief procedure in the equipment instruction manual NOISE HAZARD You may be injured by loud noise Hearing protection may be required when using this equipment STATIC CHARGE Fluid may develop a static charge that must be dissipated through proper grounding of the equipment objects to be sprayed and all othe...

Page 3: ...L VENT AND PAINT SUPPLIER If you are now using a Halogenated Hydrocarbon Solvent in a pressurized fluid system with aluminum components or galvanized wetted parts the following steps should be taken immediately 1 Remove all pressure drain and disconnect the entire system 2 Inspect and replace all corroded parts 3 Contact your solvent supplier for a NON HALOGENATED SOLVENT to flush and clean the sy...

Page 4: ... 7a 8 10 67 80 81 73 74 72 8a 2 26 19 17 16 23 14 20 21 18 11 13 12 14 15 16 17 35 34 36 37 33 38 39 40 55 61 48 43 41 85 66 64 65 62 63 54 60 59 58 57 56 28 17 29 88 84 49 50 87 86 31 32 3 4 5 51 52 53 44 45 46 47 42 VIEW A VIEW A Note Spring plunger 89 available separately 89 ...

Page 5: ...NLET 1 49 20 3111 PIPE PLUG 1 8 NPT 1 50 102 2408 GASKET 1 2 I D x 9 16 O D 1 51 102 3608 HEAD RETAINER BOLT 1 52 102 2467 CHOPPER AIR INLET 1 53 102 2403 AIR ASSIST INLET 1 54 102 2470 CHOPPER TRIGGER ASSEMBLY 1 55 102 2471 CHOPPER TRIGGER 1 56 102 2472 ON OFF SELECTOR 1 57 102 2474 LOW FRICTION WASHER 1 58 102 2475 WAVE SPRING 1 59 102 2473 RETAINER SCREW 1 60 54 1020 TRIGGER STUD 1 61 82 126 TR...

Page 6: ...23 22 20 21 18 11 13 12 14 15 16 17 35 34 36 37 33 38 39 40 61 48 43 78 83 66 64 65 62 63 80 3 4 5 44 45 46 47 42 VIEW A Note A Carbide Seat 102 2446 is standard on Model 102 2500 for Item 10 102 2500 GEL COAT CENTURY GUN 24 49 50 25 53 51 VIEW A Note Spring plunger 86 available separately 86 ...

Page 7: ... 1 45 102 2181 FILTER SCREEN 1 46 54 1263 FILTER SUPPORT 1 47 102 2441 MATERIAL INLET Catalyst 1 48 102 2435 RESIN INLET ASSEMBLY 1 49 20 3111 PIPE PLUG 1 50 102 2408 GASKET 1 2 I D x 615 O D 1 51 102 3608 HEAD RETAINER BOLT 1 53 102 2403 AIR ASSIST INLET 1 61 82 126 TRIGGER SCREW 1 62 102 2489 TRIGGER 1 63 102 2404 GUARD STUD 1 64 102 3845 GUARD ASSEMBLY 1 65 20 6295 SCREW 5 16 24 x 5 8 B H 1 66 ...

Page 8: ...3 22 20 21 18 11 13 12 14 15 16 17 35 34 36 37 33 38 39 40 61 48 43 78 83 66 64 65 62 63 80 3 4 5 44 45 46 47 42 VIEW A Note A Carbide Seat 102 2446 is standard on Model 102 2545 for Item 10 102 2545 VINYL ESTER CENTURY GUN 24 49 50 25 53 51 VIEW A Note Spring plunger 86 available separately 86 ...

Page 9: ...1 45 102 2181 FILTER SCREEN 1 46 54 1263 FILTER SUPPORT 1 47 102 2441 MATERIAL INLET Catalyst 1 48 102 2478 RESIN INLET ASSEMBLY 3 8 1 49 20 3111 PIPE PLUG 1 50 102 2408 GASKET 1 2 I D x 615 O D 1 51 102 3608 HEAD RETAINER BOLT 1 53 102 2403 AIR ASSIST INLET 1 61 82 126 TRIGGER SCREW 1 62 102 2489 TRIGGER 1 63 102 2404 GUARD STUD 1 64 102 3845 GUARD ASSEMBLY 1 65 20 6295 SCREW 5 16 24 x 5 8 B H 1 ...

Page 10: ...ssembly ITEM PART NO NO DESCRIPTION QTY 1 102 2400 CENTURY GUN ASSEMBLY 1 2 102 2661 MOUNT BRACKET 1 3 20 1374 SCREW FLAT HEAD SLOTTED 1 4 20 6154 SCREW FLAT HEAD SLOTTED 1 5 201 510 K 510 CHOPPER ASSEMBLY 1 6 237 573 CHOPPER AIR HOSE REF Included with the 201 510 Chopper Assembly PARTS LIST When ordering please specify Part No 2 3 4 6 ...

Page 11: ...e lag between engaging the atomizing air and the fluid needles is unnecessarily long While releasing the trigger the resin and catalyst shut off first and the atomizing air has not shut off yet The atomizing air will then siphon out any remaining material in the spray tip and or catalyst injector This is why it is necessary to adjust the nuts on the resin and catalyst needles so that there exists ...

Page 12: ...f capabilities plus the ability to run load the chopper without triggering the gun at all To set the chopper trigger to its on position rotate the on off selector 56 as far clockwise as it will go To set the chopper trigger to its off position simply rotate the on off selector as far counter clockwise as it will go To run the chopper without triggering the gun and with the gun in your right hand s...

Page 13: ...LACING THE CATALYST NEEDLE PACKING 1 Using two standard screwdrivers remove the trigger stud 60 the trigger screw 61 the trigger 62 and the chopper trigger assembly 54 102 2400 only 2 Unscrew the catalyst packing nut 23 with a 3 8 wrench and pull the catalyst needle assembly 19 straight back until it comes out of the gun head Be sure to pull the needle out without bending it up or down or side to ...

Page 14: ...s or arbor press is best for this operation 6 Reassemble in reverse order REPLACING THE RESIN NEEDLE PACKING 1 Remove the button head screw 65 that retains the guard assembly 64 by using a 3 16 hex key remove the guard assembly 2 Using two standard screwdrivers remove the trigger stud 60 the trigger screw 61 the trigger 62 and the chop per trigger assembly 54 3 Using 3 8 wrench or socket remove th...

Page 15: ...02 2521 021 021 031 102 2526 026 026 043 102 2531 031 031 052 102 2536 036 043 072 NOTE These are general recommendations Due to variations in viscosities of catalyst and resin Gel Coat actual optimal sizing may differ The intent is to optimize mix by minimizing catalyst pressure NOTE Periodic lubrication of the chopper air valve assembly is necessary to ensure smooth operation The OLD style chopp...

Page 16: ...Element Materials Technology WN8 9PN UK Lodging of Technical file 19 Apr 16 Signed for and on behalf of Carlisle Fluid Technologies Machinery Directive 2006 42 EC ATEX Directive 2014 34 EU by complying with the following statutory documents and harmonized standards EN ISO 12100 2010 Safety of Machinery General Principles for Design EN 13463 1 2009 Non electrical equipment for use in potentially ex...

Page 17: ...EN 77 2520 R15 5 2019 17 20 www carlisleft com NOTES ...

Page 18: ...EN 77 2520 R15 5 2019 18 20 www carlisleft com NOTES ...

Page 19: ...EN 77 2520 R15 5 2019 19 20 www carlisleft com NOTES ...

Page 20: ...ations Region Industrial Automotive Automotive Refinishing Americas Tel 1 800 992 4657 Tel 1 800 445 3988 Fax 1 888 246 5732 Fax 1 800 445 6643 Europe Africa Middle East India Tel 44 0 1202 571 111 Fax 44 0 1202 573 488 China Tel 8621 3373 0108 Fax 8621 3373 0308 Japan Tel 81 45 785 6421 Fax 81 45 785 6517 Australia Tel 61 0 2 8525 7555 Fax 61 0 2 8525 7575 Carlisle Fluid Technologies is a global ...

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