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Carf-Models Chengdu J-10, Instruction Manual

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Carf-Models Chengdu J-10 Instruction Manual Download Page 22

Engine*and*vector*installa(on*

Die&The&vector&linkage&is&made&from&4&long&but&light&weight&carbon&tubes,&

threaded&end&pieces&and&stainless&steel&connector.&Sand&all&carbon&tube&

surfaces&outside&(coarse&sand&paper)&and&inside&(3mm&drill&bit)&before&

gluing&anything.&Glue&with&good&epoxy&or&Hysol.&&

Connect&a&long&and&short&carbon&tube&with&the&stainless&connector&tube.&

For&the&looks&you&can&aRach&a&black&shrink&tube&when&done.&&&

Summary of Contents for Chengdu J-10

Page 1: ...Instruc on Manual english F W 11 03 2015 Vers 1 0...

Page 2: ...ge or cost which are incurred due to the incompetent or incorrect applicaIon and operaIon of our products or which are connected with such operaIon in any way Unless otherwise prescribed by binding la...

Page 3: ...miRer antenna retracted or incase of 2 4ghz depress the range check buRon and check the distance you can walk before FAILSAVE occurs Then start the engine run at about half a throRle and repeat the ra...

Page 4: ...ese yourself and regular any might just have been missed When sanding areas on the inside of the composite sandwich parts to prepare the surface for gluing something onto it do not sand trough the lay...

Page 5: ...S and reinforced with carbon in the highly stressed areas Carbon reinforced gear formers are installed and alligned The wing is made in TAVS technology as well Minimized internal structure makes it in...

Page 6: ...List of the included hardware...

Page 7: ...List of included hardware...

Page 8: ...luded Hardware Fuel tank Vector tube Smoke tank mount BaRery support Pump holder Hopper support Vektor linkage support Electronic tray Air valve support Ventral n set Turbine mount spacers Vektor link...

Page 9: ...Hardware bags Gear Canard Rudder Wing Fuselage joining bolts Canopy and baRery support mount BoRom hatch screws Thrust Vector mount Turbine mount Nose gear hardware...

Page 10: ...rom the center Then install the servo inverted into the rib s cut out Use the 2 9x13 mm screws only Then insert the all thread through the slot and screw it at least 10 turns into the ball link Finall...

Page 11: ...ed resin and reinforce with small patches of berglass Mount the servo with the 2 9 x 13 screws then bolt the servo mount on to the canard mount Drill your servo horn with 3mm dia to bolt on the ball l...

Page 12: ...to the servo hatch Test t the servo with installed servo arm to make sure you glue the mount to the right spot in relaIon to the slot To glue and reinforce everything remove the servo again Once the g...

Page 13: ...link temporarily and t to the dual control horn Then cut the carbon reinforcement tube to the precise length take the ball link o again and slide the tube over the all thread Finally install the ball...

Page 14: ...t and the mounIng bolt and trial t it in the nose of the fuselage Sand the inner surface with coarse sand paper and glue the two formers in with 30 min expoxy You can ll the glue mix with some glass b...

Page 15: ...Canopy and cockpit...

Page 16: ...th short scissors Warm up the plasIc if you are working in a rather cold workshop Since the canopy is quite small gluing is not di cult Just insert from inside and x from outside with some tape use a...

Page 17: ...uded plywood strips Sand the surface well before you paint grey Last but not least glue the printed instrument panel to the dash board A few strips of self adhesive Velcro will hold it in place from b...

Page 18: ...eck They prevent the fuel line from slipping of and make sure it seals perfecty even aDer aRaching small cable Ies Install the brass tube in the center of the Tygon clunk line so that the ba e will no...

Page 19: ...designed to move at all For the breather tube connecIon to the main fuel tank use a piece of tygon and cut a V shape to the end that makes sure you get as much as possible air out during re ll The wo...

Page 20: ...e same process as the main fuel tank Then glue the smoke tank mounts two plywood pieces with two half round cutouts against the smoke tank The smoke tank gets Ied against the main tank with two long s...

Page 21: ...smoke injector tubes op onal Use 4 mm brass tubes and aRach as suggested on the photos above SoDen them if necessary by glowing with a torch Make sure they to not restrict the movement of the vector t...

Page 22: ...ded end pieces and stainless steel connector Sand all carbon tube surfaces outside coarse sand paper and inside 3mm drill bit before gluing anything Glue with good epoxy or Hysol Connect a long and sh...

Page 23: ...bit Wrap some yarn around the all thread stud and apply Hysol Then slide the stud into the tube ADer that wrap some yarn around the outer diameter of the carbon tube and harden this with CA glue Once...

Page 24: ...ector tube now into the mounts Use the phenolic spacers M3 bolts washers and lock nuts Make sure that the vector tube can move freely to all direcIons Install the vector servos with 38 mm 1 servo arms...

Page 25: ...so that the vector is poinIng as straight as possible If necessary you will have to bend the yaw linkage slightly to allow full de ecIon when the engine is installed Final seCng however has to be don...

Page 26: ...upports with aRached rubber grommet over them Locate the best posiIon and glue them to the fuselage You can use a small patch of glass cloth to reinforce the joint It is important that the linkage is...

Page 27: ...ngine and use the wood strips as spacers unIl the engine nozzle is well centered in the vector tube You also need to take care that the distance from the rear edge of the engine nozzle to the intake o...

Page 28: ...Main and smoke tank installa on Slide the long vecro pieces through the slots in the tank mount and aRach the main fuel tank as shown on the photos...

Page 29: ...Main and smoke tank installa on The installaIon of the smoke tank has been described in an earlier secIon here are the photos to illustrate how it s done...

Page 30: ...Ventral ns Use some vinyl to cover the Open foam edges of the ventral Fins...

Page 31: ...fuselage Use 30 min epoxy Then measure 25 mm 1 from the rear edge and trial t the ventral ns to their nal posiIon Mark the posiIons of the tabs drill grind slots in the fuselage and glue the ventral...

Page 32: ...Retract installa on Use the following photos as guideline to install the main and nose landing gear Both Behotec and Airtech Germany systems will t the pre5 drilled mounIng formers...

Page 33: ...Retract installa on...

Page 34: ...Wiring and plumbing...

Page 35: ...Wiring and plumbing...

Page 36: ...Equipment installa on...

Page 37: ...Equipment installa on...

Page 38: ...Equipment installa on...

Page 39: ...small hole into the area of the fuselage which is covered by the wing root right and leD side ADer drilling the holes glue small plywood reinforcements from the inside over these holes CA glue and the...

Page 40: ...the 3D ight The canard is simply Ied to the elevator and is constantly acIve De ecIon is very small as it is only used for the gyro to stabilize in fast ight mode Neutral Posi ons for the control sur...

Page 41: ...Rudder 30 mm right leD 1 Canard 25 mm up down 1 Pitch vector maximum Mix to elevator but only acIve in 3D mode Make sure that the vector tube does not bind anywhere and the engine thrust will never p...

Page 42: ...t Auch muss der Vektor kompleR au erhalb der Turbinennossel bleiben der Abgasstrahl muss jederzeit durch den Vektor gehen Der Seiten Vektor Der Seiten5Vektor wird proporIonal auf das Seitenruder gemis...

Page 43: ...l the PowerBox Terminal software to your computer Then connect the USB interface to the iGyro3e and start the Terminal program 2 Select iGyro3e and you will come to the Expert settings of the gyro 3 2...

Page 44: ...surface working and check the gyro direction Change it if necessary with the button 6 The iGyro is now ready setup You have two ranges Range A normal flying Aileron and Elevator with Heading if you do...

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