Carel heaterSteam User Manual Download

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H i g h E f f i c i e n c y S o l u t i o n s

heaterSteam - UR

NO POWER

& SIGNAL

CABLES

TOGETHER

READ CAREFULLY IN THE TEXT!

Electric resistance humidifi er

User manual

Summary of Contents for heaterSteam

Page 1: ...H i g h E f f i c i e n c y S o l u t i o n s heaterSteam UR NO POWER SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT Electric resistance humidifier User manual...

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Page 3: ...ear objects that can be damaged by contact with water or condensate CAREL denies all responsibility for direct or indirect damage as a result of loss of water from the humidi er Do not use corrosive c...

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Page 5: ...U AND UNIT CONFIGURATION 33 7 1 Main menu 33 7 2 Menu E Settings a Control 33 7 3 Menu E Settings b Functions 35 7 4 Menu E Settings c Con guration 37 7 5 E Settings d Master Slave 41 7 6 E Settings e...

Page 6: ...se 400 460 V version U 79 15 13 Wiring diagram UR060 three phase 575 V version U 80 15 14 Wiring diagram UR060 400 460 V version U 81 15 15 Wiring diagram UR060 UR080 three phase 400 460 V version 0 8...

Page 7: ...r operating conditions see par Wall mounting The models UR020 UR080 can be oor installed to ensure proper distribution of steam place the humidi er next to the steam distribution point position the hu...

Page 8: ...by pulling it forward 4 remove the protective lm on all external surfaces of the humidi er 1 7 Mounting the front panel Models UR002 UR013 1 3 4 2 Fig 1 g 1 turn the red oval plate with the CAREL logo...

Page 9: ...ering removal lack of the identi cation plate or other does not allow the safe identi cation of the product and will make any installation or maintenance operation to be performed di cult 1 10 Water c...

Page 10: ...le terminal block 22 Heater 8 Pump fuse F3 23 Drain pump 9 RF interference suppressor where envisaged 24 Fill valve 10 Power cable gland 25 Drain tempering valve where envisaged 11 Fan control board 2...

Page 11: ...fuses where envisaged 24 Drain pipe 6 Contactor 25 Heater 7 Motor protector THP 26 Boiler thermal protector Klixon 8 NTC probe socket 27 Foam detection sensor 9 Transformer 28 Water ll 10 Control boa...

Page 12: ...s UR002 UR013 and 50 mm 2 in for models UR020 UR080 5 provide a funnel to ensure continuity interruption in the drain piping 6 connect a P trap to prevent the return of odours 7 for models UR020 UR080...

Page 13: ...Water ll Water drain Water drain Steam exhaust and condensate drain Models UR002 UR013 top view A1 A2 A3 Fig 2 f size mm in Models UR002 UR013 F 126 7 5 F 224 8 8 G 137 9 5 4 G 21 7 0 85 A1 Steam out...

Page 14: ...with water softeners or polyphosphates dispensers is not allowed it allows for reduced maintenance but favors the concentration of dissolved salts in the water in the cylinder and possible operation...

Page 15: ...HU duct and the outlet diameter of the humidi er it is connected to Install far from any obstacle curves rami cation section changes grilles lters fans Minimum distance between distributor and obstacl...

Page 16: ...ion SSR OFF This contact has a maximum rating of 2 A 3 4 Steam transport pipe use CAREL exible hoses max 4 m long see section Models of steam conducting pipes avoid the formation of pockets or traps c...

Page 17: ...a m 0 021psi respecting the maximum ow rate recommended by Carel Carel DP series linear distributors have a pressure drop of around 25 Pa 0 003psi respecting the maximum ow rate recommended by Carel C...

Page 18: ...f necessary cut the top part of the conical cable gland B and insert the power cable 3 connect the electrical wires to the terminal block reposition the cover and fasten it using the screws To attach...

Page 19: ...aximum current that can be delivered 50 mA Protec tion against short circuits M2 4 Digital input for backup rotation function Maximum current output 5 mA Maximum voltage with contact open 13 Vdc M2 5...

Page 20: ...nal Y Pmax Steam_Pr Pmin OFF ON 0 hy 2xhy 100 Y Y 0 1Vdc 0 10Vdc 2 10Vdc 0 20mA 4 20mA Fig 4 l Key Steam_pr Steam production Y External signal P0 Max production hy Activation hysteresis Pm Min product...

Page 21: ...Screen description Parameter Ea01 Control type External ON OFF signal Ea04 Maximum production 0 100 of rated production M2 M9 M8 1 1 2 3 4 5 6 7 8 2 1 2 Fig 4 p Steam production can be enabled and con...

Page 22: ...able production alternatively connect terminals M2 7 M2 8 to a remote contact e g switch timer connect the main active room probe to terminals M2 1 M2 2 GND and M2 3 12Vdc to enable control set Screen...

Page 23: ...ote contact CONTROL WITH ONE ACTIVE TEMPERATURE PROBE short circuit terminals M2 7 M2 8 jumper to enable production alternatively connect terminals M2 7 M2 8 to a remote contact e g switch timer conne...

Page 24: ...to a remote contact e g switch timer connect the main NTC room probe to terminals M2 1 M2 2 to enable control set Screen index Screen description parameter Ea01 Control type one temperature probe Ea0...

Page 25: ...11 Final checks The following conditions represent correct electrical connection 1 mains power to the humidi er corresponds to the voltage shown on the rating plate 2 the fuses installed are suitable...

Page 26: ...ll the con guration and programming operations on the controller Once having completed the operations listed in chapter 5 Preparing for operation the humidi er can be started 6 1 Start up After having...

Page 27: ...are displayed at the bottom and the overall weighted average is displayed in the center main probe Master Slave the total request for the Master Slave system is displayed the existence of the Master S...

Page 28: ...3 Press Enter to enter the menu UP DOWN to navigate ESC to exit 6 10 8 Quick access Info i Comprises read only screens displaying the main unit information Info screen index Qc01 Unit status Current...

Page 29: ...igital output status unit on o contactor drain pump ll valve SSR fan Foam sensor read value foam threshold E Settings once having entered the Settings menu login is required Use password 0044 to enter...

Page 30: ...e Ea06 Set the set point and di erential Installer heaterSteam process heaterSteam titanium Cylinder op hours Ea07 Display cylinder operating hours Reset hour counter and set maintenance pre alert thr...

Page 31: ...of measure and lan guage when starting Eg03 Set unit of measure International or Imperial Select the language when starting Installer heaterSteam process heaterSteam titanium Change password Eg04 Cha...

Page 32: ...easured by the probe transducer is within certain prede ned values two alarm thresholds can be con gured high relative humidity alarm threshold for both the main probe and limit probe low relative hum...

Page 33: ...two humidity probes the humidi er controller will calculate the weighted average of the probe readings In this way two probes can be used for example humidity probes at opposite ends of the room calcu...

Page 34: ...s if the maintenance pre alert time is set to 48 hours default the maintenance pre alert will be signalled after 1452 hours 7 2 8 Unit operating hours Service menu To display information on unit opera...

Page 35: ...efault and the maximum inactivity time is three days 72 hours the cylinder will be automatically emptied when heaterSteam remains on for at least three days without humidi cation request 7 3 5 Periodi...

Page 36: ...USB pen drive To export the file plug the USB pen drive into the c pHC and go to screen Eb10 then set YES for the Export parameter Index Description Parameter Eb10 Export alarms Save alarm log to USB...

Page 37: ...after the evaporation cycle in this case using the variation in ll time parameter new ll time default ll time variation in ll time 100 Remarks on the duration of the drain to dilute cycle if the drai...

Page 38: ...e single unit is not su cient the Master Slave function can be used to connect up to 20 units together in just one system To set and enable the individual units in the system go to the Network menu sp...

Page 39: ...r level in the cylinder SSR OFF time depending on the water level in the cylinder Index Description Parameter Ef03 Manual management of production request Manual production settings 7 8 E Settings g I...

Page 40: ...nd set the Import parameter to YES Index Description Parameter Eg09 Import parameters Start importing con guration from USB pen drive to unit Default No 7 9 E Settings h Supervision 7 9 1 Supervisor n...

Page 41: ...ernet as a rewall guarantees remote access only via a secure connection Carel tERA cloud or encrypted VPN connection 7 9 5 Supervisor settings for ModBus or BACnet on TCP IP Ethernet port Installer me...

Page 42: ...Obviously unless redundancy has factored into the total production capacity steam output in this case will be lower than requirements If the Master is switched o completely the Master Slave system wi...

Page 43: ...her hand indicates the sum of the sizes of each unit added to the system this value is therefore the maximum e ectively available to the Master Slave system Consequently Capacity will always be Maximu...

Page 44: ...e Master Slave system is a ected by malfunction the system automatically restores steam production by activating the backup units The lost production in relation to the steam request is thus compensat...

Page 45: ...mote access only via a secure connection Carel tERA cloud or encrypted VPN connection 9 3 Description of the web server function The web server Home page provides access to the display so as to carry...

Page 46: ...tation digital input Tab 10 f Fig 10 a Legenda M9 1 M2 2 M9 2 M2 4 M2 2 M9 1 M2 4 M9 2 M2 M9 1 1 2 3 4 5 6 7 8 2 1 2 3 4 5 6 7 8 1 2 M2 M9 Unit 1 Unit 2 Fig 10 b The hardware backup function must be a...

Page 47: ...Wireless probe 1 wireless signal level 7 WirelessPrbInfo_2 BattLev R Wireless probe 2 battery level 8 WirelessPrbInfo_2 RadioSignalLev R Wireless probe 2 wireless signal level 9 WirelessPrbInfo_3 Bat...

Page 48: ...perature 12 SV_PwrReq RW Production request percentage from supervisor Unit Status 13 CurrProdPh R Current production in kg h lbs h 15 GlbSetP_Hum RW Humidity control set point Regulation 16 GlbSetP_T...

Page 49: ...Active R Wireless probe 4 o ine 42 Alrm_MissingModel Active R Model not con gured 43 Alrm_NetUnit_1 Active R Active alarm on unit 1 44 Alrm_NetUnit_2 Active R Active alarm on unit 2 45 Alrm_NetUnit_3...

Page 50: ...11 1 Unit 11 status 57 NetStatus 12 1 Unit 12 status 58 NetStatus 13 1 Unit 13 status 59 NetStatus 14 1 Unit 14 status 60 NetStatus 15 1 Unit 15 status 61 NetStatus 16 1 Unit 16 status Network feedbac...

Page 51: ...otest Active 1 Autotest alarm 12 Alrm_HighConductAl Active 1 High conductivity alarm 13 Alrm_LevSen Active 1 Level sensor broken alarm 14 Alrm_ThermPtc Active 1 Thermal overload alarm 15 Alrm_Wmiss Ac...

Page 52: ...e 3 wireless signal level 10 WirelessPrbInfo_4 BattLev R Wireless probe 4 battery level 11 WirelessPrbInfo_4 RadioSignalLev R Wireless probe 4 wireless signal level 12 UnitStatus R Unit status Unit st...

Page 53: ...tatus 12 CurrProdPh R Current production in kg h lbs h 13 ManReq RW Manual request Manual 14 GlbSetP_Hum RW Humidity control set point Regulation 15 GlbSetP_Temp RW Temperature control set point 16 Re...

Page 54: ...ctive R Wireless probe 3 o ine Alarms 40 Alrm_WirelessPrb_4_O ine Active R Wireless probe 4 o ine 41 Alrm_MissingModel Active R Model not con gured 42 Alrm_NetUnit_1 Active R Active alarm on unit 1 43...

Page 55: ...probes for measuring temperature and humidity WS01G01M00 or WS01F01M00 Fig 12 b HeaterSteam Access point connection To connect the humidi er to the access point use the Fieldbus connection on termina...

Page 56: ...bars Check operation of the ll solenoid valve Check that there is not excessive back pressure in the steam outlet preventing water from entering the cylinder due to gravity Check that the steam outlet...

Page 57: ...Automatic Open Signal only Network alarm on unit 9 Network unit alarm see the speci ed unit for details Carry out the checks based on the alarm displayed on the unit in question Automatic Open Signal...

Page 58: ...ci c machine code N description no of kit for single UR UR 6 1 UR 6 3 UR 10 3 UR 13 3 UR6 1 UR6 3 UR10 3 UR13 3 URKCR00020 1 power connection protective cover single package 3 URKCOPC02M 16 boiler cov...

Page 59: ...11 kit of utilities ange with gasket 1 URKFS00000 3 ani foam sensor kit 1 Tab 14 c where not indicated single package the kits comprise the quantity of parts needed for the speci c machine code N des...

Page 60: ...ipe 7 over ow pipe 8 feed pipe 10 compensation pipes URKTDT002M only for drain temperng URKTDT002M only for drain temperng 12 drain tempering pipe for the models equipped with it Tab 14 e where not in...

Page 61: ...vice or by speci cally quali ed sta Important before proceeding with any operation cut o the power supply setting the master switch of the machine to OFF close the shut o valve of the water supply lin...

Page 62: ...lt the boiler outwards d remove the heater protection cover 4 loosen the fastening nuts and remove the electrical cables Also unscrew the screw on the earth wire 6 e disconnect the probe connector fro...

Page 63: ...r connections please refer to the wiring diagrams of the heaters next to the heads Scale collection bag optional only unit 2 13 kg On the inner wall of the boiler is present depending on model a lm ma...

Page 64: ...not used not used 40 A GG KTK Tab 14 k Fuse Fuse code 40 A GG KTK URKFUSE700 50 A GG KTK URKFUSE800 Heaters To replace the heaters unmount them removing the fastening nut D on the cover in this case...

Page 65: ...may rise excessively until it reaches 65 C Power to the solid state relays is cut o by a special Klixon heat sensor with manual reset see the wiring diagram without signalling the intervention In this...

Page 66: ...F3 F2 F1 S1 1 2 BRIDGING CONNECTION ENG heaterSteam 0300080EN rel 1 0 27 04 2016 15 WIRING DIAGRAMS To be carried out by the installer TB Terminal Board THP Motor Protector QC1 Fast coupling K Contac...

Page 67: ...1 X1 CS CS LS LS NTC NTC BLUE YELLOW RED PURPLE C ENG heaterSteam 0300080EN rel 1 0 27 04 2016 To be carried out by the installer TB Terminal Board THP Motor Protector QC1 Fast coupling K Contactor LL...

Page 68: ...OW RED PURPLE CS CS LS LS NTC NTC RDA2 RDA1 KA2 KA1 EVF EVF ENG heaterSteam 0300080EN rel 1 0 27 04 2016 To be carried out by the installer TB Terminal Board THP Motor Protector QC1 Fast coupling K Co...

Page 69: ...RED PURPLE CS CS LS LS NTC NTC RDA2 RDA1 KA2 KA1 EVF EVF RD X3 X4 C ENG heaterSteam 0300080EN rel 1 0 27 04 2016 To be carried out by the installer TB Terminal Board THP Motor Protector QC1 Fast coupl...

Page 70: ...M2 M1 EVF EVF KA1 KA2 RDA1 RDA2 24 J19 1 X1 CS CS LS LS NTC NTC BLUE YELLOW RED PURPLE ENG heaterSteam 0300080EN rel 1 0 27 04 2016 To be carried out by the installer TB Terminal Board THP Motor Prote...

Page 71: ...A1 KA2 RDA1 RDA2 24 J19 1 X1 CS CS LS LS NTC NTC BLUE YELLOW RED PURPLE X3 X4 C SSR1 SSR2 ENG heaterSteam 0300080EN rel 1 0 27 04 2016 To be carried out by the installer TB Terminal Board THP Motor Pr...

Page 72: ...LS LS NTC NTC RS RS K M2 M1 EVF EVF KA1 KA2 RDA1 RDA2 FAN FAN ALARM RELAY C NC NO EXTERNAL SIGNALS ENG heaterSteam 0300080EN rel 1 0 27 04 2016 To be carried out by the installer THP Motor Protector Q...

Page 73: ...3 1 N A RD TR MS S1 F4 F3 F2 F1 POWER SUPPLY PE 1 BRIDGING CONNECTION 2 3 C SSR1 SSR2 TO DP ENG heaterSteam 0300080EN rel 1 0 27 04 2016 To be carried out by the installer THP Motor Protector QC1 Fas...

Page 74: ...1 1 3 2 3 1 2 2 1 2 1 2 ALARM RELAY C NC NO GO G EXTERNAL SIGNALS BRIDGING CONNECTION ENG heaterSteam 0300080EN rel 1 0 27 04 2016 To be carried out by the installer THP Motor Protector QC1 Fast coupl...

Page 75: ...2 1 2 1 2 EXTERNAL SIGNALS ALARM RELAY C NC NO GO G LS R4 R5 R6 R1 R2 R3 PTC1 PTC3 PTC2 PTC4 PTC5 PTC6 ENG heaterSteam 0300080EN rel 1 0 27 04 2016 To be carried out by the installer THP Motor Protect...

Page 76: ...R3 1 2 3 A C E B D F UR040 400V 460V 3F R1 R2 R3 4 5 6 G I M H L N R1 R2 R3 1 2 3 A C E B D F UR053 400V 460V 3F R1 R2 R3 4 5 6 O Q S P R T ENG heaterSteam 0300080EN rel 1 0 27 04 2016 To be carried o...

Page 77: ...K M2 M1 EVF EVF KA1 KA2 RDA1 RDA2 FAN FAN NTC NTC BLUE YELLOW RED PURPLE EXTERNAL SIGNALS ALARM RELAY C NC NO GO G POWER SUPPLY ENG heaterSteam 0300080EN rel 1 0 27 04 2016 To be carried out by the in...

Page 78: ...LLOW J3 4 RED J3 5 PURPLE BLUE YELLOW RED PURPLE CS CS LS LS NTC NTC RS RS K M2 M1 EVF EVF KA1 KA2 RDA1 RDA2 FAN FAN ALARM RELAY C NC NO EXTERNAL SIGNALS ENG heaterSteam 0300080EN rel 1 0 27 04 2016 T...

Page 79: ...LLOW RED PURPLE EXTERNAL SIGNALS ALARM RELAY C NC NO GO G F1 F2 F3 F4 TR L1 L2 L3 PE K MS TO DP N A RD S1 SSR2 SSR3 SSR1 F5 F6 F7 F8 F9 F10 1 BRIDGING CONNECTION 2 3 4 5 6 POWER SUPPLY ENG heaterSteam...

Page 80: ...6 R1 R2 R3 1 2 3 A C E B D F UR80 400V 460V 3F R4 R5 R6 I M L N G H R7 R8 R9 4 5 6 O Q S P R T R1 R2 R3 1 2 3 A C E B D F R4 R5 R6 I M L N G H O P R Q S T R9 R8 R7 UR60 400V 460V 3F ENG heaterSteam 0...

Page 81: ...ER SUPPLY CS CS LS LS RS RS K M2 M1 EVF EVF KA1 KA2 RDA1 RDA2 FAN FAN NTC NTC BLUE YELLOW RED PURPLE EXTERNAL SIGNALS ALARM RELAY C NC NO GO G F5 F6 F7 F8 F9 F10 F11 F12 F13 1 2 3 4 5 6 7 8 9 ENG heat...

Page 82: ...16f Fig 15 g 20 0 44 15 1 K 230 3 x 5038 3 x 37 9 16 60 rapido Fig 16f Fig 16f Fig 15 h Fig 15 g 20 0 44 15 2 L 400 3 x 5079 Y 3 x 22 0 6 32 rapido Fig 16e Fig 16e Fig 15 h Fig 15 g 20 0 44 15 1 M 460...

Page 83: ...ee phase STAR 53 kg h 575 V g 1 2 3 A B E F I L 1 2 3 4 5 6 A B C D E F O P Q R S T 1 2 3 A B C D E F O P Q R S T Fig 16 e Fig 16 f Fig 16 g Three phase TRIANGLE 20 27 kg h 208 230 V Three phase STAR...

Page 84: ...0 Vdc 50 with signals 0 20 mA 4 20 mA power supply for active probes general features 24 Vdc 24 Vac recti ed Imax 250 mA 12 Vdc 5 Imax 50 mA alarm relay outputs general features 250 V 2 A 2 A type of...

Page 85: ...1 2 2 30 1 2 15 33 300 11 8 DP030D30RU 1 1 1 1 1 30 1 2 15 33 450 17 7 DP045D30RU 1 1 1 1 1 2 2 30 1 2 15 33 600 23 6 DP060D30RU 1 1 1 1 2 2 40 1 6 25 55 850 33 5 DP085D40R0 1 1 2 4 4 4 40 1 6 35 77 1...

Page 86: ...86 ENG heaterSteam 0300080EN rel 1 0 27 04 2016...

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Page 88: ...CAREL INDUSTRIES HQs Via dell Industria 11 35020 Brugine Padova Italy Tel 39 0499 716611 Fax 39 0499 716600 carel carel com www carel com Agenzia heaterSteam 0300080EN rel 1 0 27 04 2016...

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