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T

RAVEL

'

R

 Installation 

Manual 

Carefree of Colorado 

052540-002r4 

I

NSTALLING AN 

A

WNING 

R

AIL

 

NOTE: For canopies 

WITHOUT

 Alumaguard or Uniguard:  If the vehicle already has a full-length 

awning rail installed, skip to step 5.  The awning rail and arms must be positioned so that any 
existing trim does not interfere with the awning arm when in the closed position. 

For Alumaguard and Uniguard installations:  If the existing awning rail is incorporated into 
the coach trim or a drip rail, it will be necessary to mount a standard awning rail flat on the 
coach wall.  The awning rail and arms must be positioned so that any existing trim does not 
interfere with the Alumaguard or Uniguard's "Flex Connect" or the awning arm when in the 
closed position. 

Standard Awning Rail
Mounted to Coach Wall

Flex Connect Must Be
Flat When the Awning
is Closed

UNIGUARD

E0050

Standard Awning Rail
Mounted to Coach Wall

ALUMAGUARD

Coach Wall

Coach Wall

 

Figure 3.  Fabric Wrap Positioning.

 

1. 

Determine the optimum positioning of the awning so that the arms will not interfere with the door frame or 
light fixtures.  The centerline of the awning rail should be above the door opening a minimum of 6" for vinyl 
and 7" for Alumaguard/Uniguard.  After determining mounting position, mark the position with a chalk 
line. 

2. 

Awning rail must be level. 

3. 

Seal the back of the rail with silicone sealant or putty tape. 

4. 

Align the awning rail onto the wall and secure with #10 x 3/4” screws.  
Use all the attach holes in the rail. 

CAUTION 

M

AKE SURE THE SCREWS ARE SECURELY MOUNTED TO THE STRUCTURAL FRAME 

OF THE VEHICLE

5. 

Use a screwdriver to spread open one end of the awning rail on the 
installation side. 

6. 

File any sharp edges or burrs from the end of the rail.  This will help 
protect the awning fabric from damage during installation. 

7. 

Spray inside the awning rail track with a dry silicone lubricant. 

Spread open
the end of the
awning rail

T0012a

 

Figure 4.  Adjusting the 

Awning Rail. 

Summary of Contents for Travel'r Arms and Canopy

Page 1: ...R CURRENT CAREFREE AND A E AWNINGS TABLE OF CONTENTS Product Overview 1 Travel r Patio Awning Specifications 1 Component Checklist 2 Installation 3 Required Pre Installation Preparation 3 Installing a...

Page 2: ...efree of Colorado SAFETY INFORMATION WARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY AND OR MAJOR PROPERTY DAMAGE CAUTION A C...

Page 3: ...d controls are routed and hardwired into the vehicle s 12V system EXTEND ACTUATION Gas Shock POSITION CONTROL Motorized roll out in CONTROLLER 3 position momentary ON center OFF Switch COLOR Frame Whi...

Page 4: ...ivet Moly 3 16 6 6 9 Screw Lag 1 4 x 1 1 2 10 6 10 Screw Lag 1 4 x 2 1 2 4 11 Screw Truss Head Sq Drive 10 x 5 8 4 12 Screw Hex Washer Head 6 x 3 8 2 2 13 Top Mounting Bracket 2 14 Screw Phillips Pan...

Page 5: ...control Configuration C Auto Retract All Disconnect and remove the existing control boxes wiring and switches The system is replaced with the single switch control Auto Retract is not currently offere...

Page 6: ...il Mounted to Coach Wall ALUMAGUARD Coach Wall Coach Wall Figure 3 Fabric Wrap Positioning 1 Determine the optimum positioning of the awning so that the arms will not interfere with the door frame or...

Page 7: ...ap or equivalent 4 For Aftermarket and Upgrade Installations On each arm attach the top mounting bracket to the channel using the screw nut and washers as shown 5 Align the roller assembly with the en...

Page 8: ...om Configurations with Shortened Rear Channel Only refer to Figures 1 and 7 Measure down from the centerline of the awning rail for the 2 mounting hole Flat Pitch Arm 63 1 4 Steep Pitch Arm 55 1 4 6 A...

Page 9: ...grounding or shorting These must remain capped and detached from the switch when using the emergency terminals 13 1 Attach the supplied jumper cables to the emergency terminals located on the back of...

Page 10: ...sealant 3 4 Go to step 5 4 At the switch panel location use a hole saw 1 3 4 minimum 2 1 4 maximum to cut a hole through the mounting surface 5 Route the motor cable through the hole and terminate the...

Page 11: ...Uniguard Soft Connect Figure 13 Securing the Fabric 2 1 For vinyl awnings place screw through awning rail polyrod and canopy approximately 1 in from the end of the fabric 2 2 For Uniguard awnings pla...

Page 12: ...secure the tractioner drill a 1 8 hole through the tractioner and rollbar roughly center the hole between two slots of the rollbar 7 Secure with one 1 10 square drive screw ATTACHING THE FASCIA The fa...

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