ClearSpan PB03010R5 Manual Download

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CLEARSPAN

™

GARAGES

Revision date: 09.14.10

is prohibited without permission.

ClearSpan

™

Storage Master Elite Garage

Photo may show a different but similar model.

STK#

DIMENSIONS

PB03010R5 18' W x 20' L

PB03012R5 18' W x 25' L

PB03014R5 18' W x 30' L

PB03016R5 18' W x 35' L

Summary of Contents for PB03010R5

Page 1: ...pan All Rights Reserved Reproduction is prohibited without permission ClearSpan Storage Master Elite Garage Photo may show a different but similar model STK DIMENSIONS PB03010R5 18 W x 20 L PB03012R5 18 W x 25 L PB03014R5 18 W x 30 L PB03016R5 18 W x 35 L ...

Page 2: ...der power lines Identify whether underground cables and pipes are present before preparing the site or anchoring the structure Location should be away from structures that could cause snow to drift on or around the building Do not position the shelter where large loads such as snow and ice large tree branches or other overhead obstacles could fall SITE After choosing a location proper preparation ...

Page 3: ...particular shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlins and rafter pipes are inserted and secured In most instances 3 way...

Page 4: ...ll parts listed on the Bill of Materials Spec Sheets are present If anything is missing or you have questions consult the Pictorial Parts Guide and all shelter diagrams for clarification or contact Customer Service NOTE At this time you do not need to open the plastic bags containing the fasteners if used ANCHORING INSTRUCTIONS Prior to assembling this shelter please read the MUST READ document in...

Page 5: ...ferent parts Some parts are not shown FA4482B Tek Screw 104627 4 Way Square Tube Fitting 104626 3 Way Square Tube Fitting 100441 Nut Setter 104075 1 75 x 1 75 Square Tube Insert 105089 3 Rafter Bracing 104624 1 Way Square Tube Fitting w Plate QH1330 Variable Angle Bracket 102921B Neo bonded Galvanized Washer ...

Page 6: ...aster Elite Garage OVERVIEW This section describes assembling your garage For details consult the remainder of these instructions See illustration below to identify main parts of the shelter 1 Locate the required parts for each assembly procedure 2 Assemble and position base rails 3 Assemble rafters and frame 4 Square and anchor the frame 5 Install struts and shelter bracing 6 Install side and end...

Page 7: ...e when positioning the frame on the site during assembly SQUARE THE SITE 1 Identify a corner where a building rafter or base rail will be positioned drive in a stake and string a line the exact width of the building and stake in place 2 String a line at least as long as the building from the first stake at 90 NOTE A transit can be used to ensure an accurate 90 angle or the 3 4 5 rule can be used R...

Page 8: ... Step 1 measure 60 and mark a second line on the base rail 3 Continue marking the base rail in 60 intervals These marks represent the 5 on center rafter positions 4 Center the first square tube fitting 104624 on the first mark and secure it to the top of the base rail using four 4 Tek screws as shown below 5 Center a square tube fitting 104624 on each remaining mark and secure the fitting to the r...

Page 9: ...be splices 1 Select the tubes needed to assemble the rafter and place these on the ground as shown NOTE The lower leg pipes S20P036 are 36 long The upper S20P048 pipes are 48 long Measure the pipes if needed to install in the correct location DO NOT INSTALL THESE TUBES IN THE WRONG POSITION 2 Insert the 3 Way square tube fittings 104626 into the rafter pipes as shown below and secure them using Te...

Page 10: ...event damage to the cover install Tek screws so the heads do not contact the roof panels when these are installed 3 Connect the leg extensions using the 1 75 x 1 75 square tube insert 104075 See the Base Rail assembly steps if needed Place the insert 8 into each tube and secure using Tek screws 4 Repeat the steps for all remaining interior rafters 5 Once all rafter assemblies are complete continue...

Page 11: ...remain in place until other rafters are set and attached to the first rafter and each other 3 Secure each rafter leg tube to each 104624 fitting using one Tek screw as shown below 4 Carefully stand the first interior rafter and place the leg pipes on the next set of 104624 square tube fittings 5 Secure the rafter leg tubes to the fittings using Tek screws as previously described 6 Slide a 58 squar...

Page 12: ...e of the frame The parts shown in the diagrams regarding anchor systems are not included with the shelter Contact Customer Service at 1 800 245 9881 to purchase additional parts to anchor the shelter Anchor System for use on concrete Ground Anchor System SQUARE THE ASSEMBLED FRAME Complete these steps 1 Perform a final square of the frame by measuring diagonally corner to corner at the base and ve...

Page 13: ... INSTALL SHELTER BRACING The diagonal shelter bracing is installed after the frame is squared and anchored and before installing the optional panels and or main cover Gather the parts Bracing 105089 and Tek screws Complete these steps to install the diagonal bracing for the shelter 1 Locate one 1 three foot 3 brace and place it into position as shown below NOTE Before attaching the brace to the ra...

Page 14: ...panels unfold each panel at the base of the assembled frame where they will be installed with the inside surface facing up NOTE Verify that the long black straps are on the inside and the D rings are on the outside 2 On the zippered end panel insert the end conduit through the two side panels of the end panel as shown below and not through the door sections End Conduit through Side Panel End Condu...

Page 15: ...anel is stretched and secured to the rafter NOTE The screws are inserted on the backside or inside surface of the rafter to prevent damage to the main cover when it is installed 3 Evenly space the screws and washers along the rafter and pull the end panel tight as the screws are installed 4 After securing the lower section of the end panel move to the top stretch the panel to remove wrinkles and s...

Page 16: ...ch the remaining ratchets to the outside of the base frame tube NOTE Ratchets are evenly spaced long each side of the shelter and directly across from each other on the same rafter assembly Rafters are identified by the arrows below 4 After attaching the ratchets to both sides of the base frame move to the end rafters measure six 6 inches from the inside of the rafter leg and attach a ratchet to t...

Page 17: ...nduit is assembled c Secure each pipe joint with a Tek screw NOTE Use duct tape to tape the Tek screws to prevent damage to main cover 2 After assembling the cover conduits locate the main cover and unfold it on a clean smooth surface near the frame NOTE When handling the cover and setting it in position do not pull on the end straps They will pull out of the cover Unfold the cover with the inside...

Page 18: ...h the slit and around the cover conduit NOTE DO NOT cut through the main cover Cut through the conduit pocket only Photos may show a different rafter procedures are the same 12 Thread the strap ends into the ratchet and slightly tighten NOTE It may be necessary to remove excess strap if it binds up in the ratchet 13 Repeat the steps for the remaining ratchets 14 Using additional help if needed tig...

Page 19: ...and that all connections and fasteners are tight Do not climb or stand on the shelter at anytime Remove debris and objects that accumulate on the shelter Use tools that will not damage the cover when removing debris Remove snow to prevent excess accumulation Use tools that will not damage the cover when removing snow Check the contents of the shelter to verify that nothing is touching the cover or...

Page 20: ...AGES 20 Revision date 09 14 10 QUICK START GUIDE 18 Wide Storage Master Elite Garage Actual frame may differ in length from frame shown 13 3 Height F FR RO ON NT T Grid Represents 12 Squares Sidewall 9 6 17 11 Width ...

Page 21: ...ction Note Purlin connected to end rafters using 104626 tube fitting Purlin connected to mid rafters using 104627 tube fitting Rafters connected to base purlin using 104624 tube fitting 104624 plate S20P048 S20P048 105119 Strut 105119 Strut Assembled using 104075 Assembled using 104075 S20P036 S20P036 105089 3 Brace 105089 3 Brace 131S075 2 131P069 1 QH1330 Bracket ...

Page 22: ... S20P124 Base Rail assembled using 104075 Base Rail Run 16 2 x 2 x 58 SQ Tube 20 0 Length Center to Center 5 0 On Center Rafter Spacing R R R 131S075 3 131P0255 1 Cover Conduit Ratchets are attached to outside of the base rail and in line with the rafters labeled with R ...

Page 23: ... 2 x 58 SQ Tube 25 0 Length Center to Center 5 0 On Center Rafter Spacing 2 S20P124 Base Rail assembled using 104075 Base Rail Run S20P060 R R R R 131S075 4 131P0135 1 Cover Conduit Ratchets are attached to outside of the base rail and in line with the rafters labeled with R ...

Page 24: ...124 Base Rail assembled using 104075 Base Rail Run S20P120 24 2 x 2 x 58 SQ Tube 30 0 Length Center to Center 5 0 On Center Rafter Spacing R R R R 131S075 4 131P0735 1 Cover Conduit Ratchets are attached to outside of the base rail and in line with the rafters labeled with R ...

Page 25: ...58 SQ Tube 35 0 Length Center to Center 5 0 On Center Rafter Spacing Base Rail assembled using 104075 Base Rail Run S20P060 2 S20P124 S20P120 R R R R R 131S075 5 131P062 1 Cover Conduit Ratchets are attached to outside of the base rail and in line with the rafters labeled with R ...

Page 26: ...TIONS Base Rail Rafter Connection See View 1 Purlin End Rafter Connection See View 2 Purlin Mid Rafter Connection See View 3 Rafter Brace Connection See View 4 Base Rail Strut Connection See View 5 NOTE Plain 2 x 2 tubing connected using 104075 insert ...

Page 27: ...rew Purlin S20P048 Purlin PURLIN END RAFTER VIEW 2 12CP20P1 12CP20P1 3 Way Tube Fitting S20P048 Rafter BASE RAIL RAFTER VIEW 1 Plate Tek Screw Tek Screw RAFTER BRACE VIEW 4 NOTE Brace attaches in similar fashion at other end Brace attaches in similar fashion to rafter NOTE Strut Tek Screw BASE RAIL STRUT VIEW 5 105119 Strut ...

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