Carefree LATITUDE Service Manual Download Page 1

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070005-301r5

Printed in USA

November, 2018

ERVICE

ANUAL

ATITUDE

12V Motorized Lateral Arm Awning w/ Direct Response

Read this manual before servicing or using this product. Failure to follow the instructions
and safety precautions in this manual can result in personal injury and/or cause the
product to not operate properly.

For LED replacement parts and service procedures refer to 052584-301 “LED Service Manual for
Vertical Arms” available on-line at

www.carefreeofcolorado.com

Summary of Contents for LATITUDE

Page 1: ...re servicing or using this product Failure to follow the instructions and safety precautions in this manual can result in personal injury and or cause the product to not operate properly For LED replacement parts and service procedures refer to 052584 301 LED Service Manual for Vertical Arms available on line at www carefreeofcolorado com ...

Page 2: ...ent 7 RH Motor Arm Spring 7 LH Idler Arm Spring 7 Replacing the Mounting Plate 8 Motor Gearbox Replacement 9 Sensor Control Module Replacement 10 Wiring Diagram 11 Switch and Control Module 11 Standard Maintenance 12 Fabric Care 12 Mildew 12 Pooling 12 Hardware Maintenance 12 Motor Maintenance 12 Part Number Listing 13 Part Number Serial Number Location 13 Single Stage Latitude Illustrated Parts L...

Page 3: ...ION This is the safety alert symbol It is used to alert individuals to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible personal injury or death WARNING Indicates a hazardous situation which if not avoided could result in death or serious bodily injury CAUTION Indicates a hazardous situation which if not avoided may result in minor or moderate bo...

Page 4: ...tage 10 4 18 3 15m 5 49m Support Lateral Spring Arms Motor Power 10VDC 14VDC Circuit Rating 15 amp motor is mounted in RH roller tube head Power Source Motor and controls are routed and hardwired into the vehicle s 12V system Controls Carefree Direct Response Color Hardware White or Black Fabric Heavy Duty Vinyl with Weatherguard or FLXGuard refer to sales literature for colors and options Weight ...

Page 5: ...e the desired setting This procedure works best with 2 people one person to lift the roller tube to relieve the weight and one person to make the adjustments DO NOT USE POWER TOOLS ALWAYS USE HAND TOOLS TO MAKE ADJUSTMENTS 1 Open the awning 2 At the top of the knuckle loosen the locking screw approximately 1 4 NOTICE The locking screw MUST be loosened before adjusting the pitch 3 To raise the pitc...

Page 6: ...ll 7 For canopies with QuicKonnect 7 1 Remove the fabric retaining screws from the QuicKonnect a b 7 2 Remove one retaining screw from the awning rail c 7 3 Slide the QuicKonnect from the awning rail and canopy 7 4 Slide the canopy out of the roller tube 7 5 Slide the new canopy into the roller tube and center 7 6 At the reinforcements in the canopy secure the fabric to the roller tube with the re...

Page 7: ...ully push the connectors into the roller tube 14 2 Place the split grommet over the canopy harness and press the grommet into the hole of the roller tube 14 3 At the vehicle wall route the new canopy harness through the wall to the switch Tip Tie the new harness to the old harness that was cut previously Use the old harness to pull the new harness through the wall to the desired location 14 4 At t...

Page 8: ...ACTIVE MOVEMENTS DURING THIS PROCEDURE CAN CAUSE THE AWNING TO CLOSE UNEXPECTEDLY Removing the Covers 3 Remove the front cover The cover snaps onto the rear cover To remove press the bottom of the rear cover until the front cover releases then rotate and lift the front cover off 4 For the motor side Slide the sensor module out of the rear cover It is not necessary to disconnect the wires Carefully...

Page 9: ... idler side The e clip must be placed in the outer groove of the end plug shaft On the motor side The e clip must be placed in the inner groove of the end plug shaft NOTE On units made after the date code the shaft has only one 1 groove for the e clip A replacement roller tube attach kit R001848 is available to replace lost or damaged attachment hardware NOTE Early units used a round e clip and wa...

Page 10: ...to extend out below the roller tube Support the arm 6 At the wall connection 6 1 Loosen the setscrew and remove the rotation pin 6 2 Pull the arm from the knuckle and set aside 7 Using two people firmly hold the new arm assembly and remove the shipping ties Allow the arm to slowly open to its maximum extension CAUTION When the arm is closed it can open with significant force Use care when opening ...

Page 11: ... the roller tube shaft with a new e clip The e clip goes in the INNER groove of the roller tube shaft Refer to page 5 9 Reattach the front cover LH IDLER ARM SPRING 1 Remove the front cover To remove press the bottom of the rear cover to release the front cover 2 Remove the e clip and retaining clips and washers if installed from the roller tube shaft 3 While firmly holding the arm slide the idler...

Page 12: ...set screw and remove the rotation pin that attaches the arm to the plate Set plate aside 9 Attach the arm to the new plate using the rotation pin removed previously Tighten the set screw to secure the pin 10 Using the existing mounting holes in the wall attach the new plate to the wall with a minimum of 2 screws in the bottom inner screw position and the outer upper screw position 11 Remove the ar...

Page 13: ...nnect the wires attached to the motor and allow the sensor to hang down on the remaining wires 15 Remove the screws and bumper from the rear cover and remove the rear cover Set parts aside 16 Remove the motor mounting screws and set aside 17 Slide the motor and gearbox off of the roller tube shaft Separate the motor and gearbox 18 Align the gearbox and new motor and insert the motor mount screws t...

Page 14: ...r until the front cover releases then lift the front cover off Set part aside 3 Slide the sensor module out of the rear case Disconnect the wires to the module 4 Connect the motor and cable wires to the new module Make sure to match the wire colors 5 Slide the new module into the rear cover and tuck the wires 6 Snap the front cover onto the rear cover Hang the cover on the top and swing down until...

Page 15: ...odule mounted in motor head Gray Yellow Brown Red Black Red Black F F Awning Red Black Extend Common Retract 12Vdc switched Ground M F M F F M F M M F M F M F F M Chassis Ground 25 14 16awg Spade Terminals 1 Male 1 Female To 12VDC 187 14 16awg Female Spade Terminals qty 2 187 18 20awg Female Spade Terminals qty 3 Additional Extend Retract Switch Gray Yellow Brown ...

Page 16: ...ic to dry thoroughly before rolling up the awning Mildew Mildew is a fungus growth that looks like dirt Vinyl coated polyester fabrics are mildew resistant because of a chemical biocide in the vinyl coating Under ordinary conditions mildew will not appear However in areas where high temperature and humidity are common mildew can be a problem and required the material to be washed more frequently T...

Page 17: ...END Awning Control OFF FL012 This awning is designed to provide many years of safe and reliable Carefree service when operated and maintained according to the instructions in the owner s manual For Awning Operation Canopy Care Warranty Coverage Refer to the Owner s Manual Need a copy of your manual or product warranty Available on line at www carefreeofcolorado com 053661 001 US and International ...

Page 18: ...1 R001792 xxx QuicKonnect 22 R040925 001 Canopy Funnel 23 R060703 00X Cable Assy 5 Conductor not shown 24 R019468 006 Switch Kit 25 SR0115 Bezel Cover Kit 26 Canopy Only Refer to Canopy Order Form 27 R019886 005 Screw Pack 1 4 20 x 1 Self drilling White not shown R019886 006 Screw Pack 1 4 20 x 1 Self drilling Black not shown 28 R019886 007 Screw Pack 1 4 x 2 Lag White not shown R019886 008 Screw ...

Page 19: ...5 301r5 15 DUAL STAGE LATITUDE ILLUSTRATED PARTS LIST FL502 1 3 4 5 6 9 10 4 4 11 12 13 13 15 15 16 16 17 17 19 18 20 21 22 7 18a 18b 19a 19b 2 Original Current 14 14 2 3 8 24 25 RETRACT ON EXTEND OFF Awning Control RETRACT ON EXTEND Awning Control OFF ...

Page 20: ...xx QuicKonnect 22 R040925 001 Canopy Funnel 23 R060703 00X Cable Assy 5 Conductor not shown 24 R019468 006 Switch Kit 25 SR0115 Bezel Cover Kit 26 Canopy Only Refer to Canopy Order Form 27 R019886 005 Screw Pack 1 4 20 x 1 Self drilling White not shown R019886 006 Screw Pack 1 4 20 x 1 Self drilling Black not shown 28 R019886 007 Screw Pack 1 4 x 2 Lag White not shown R019886 008 Screw Pack 1 4 x ...

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