CARBONE DIGI-CUT70 Operator'S Manual Download Page 12

   

A-4                          INSTALLATION                                      A-4 

     

MACHINE GROUNDING AND HIGH 
FREQUENCY INTERFERENCE 
PROTECTION  

This welder must be grounded! See your local and 
national electrical codes for proper grounding 
methods.  
  The high frequency generator, being similar to a 
radio transmitter, may cause radio, TV and 
electronic equipment interference problems. These 
problems may be the result of radiated interference. 
Proper grounding methods can reduce or eliminate 
radiated interference.   
Radiated interference can develop in the following 
four ways:   
1    Direct interference radiated from the welder.   
2    Direct interference radiated from the welding 
leads.  
3 Direct interference radiated from feedback into the 
power lines.   
4 Interference from re-radiation of "pickup" by 
ungrounded metallic objects.   
Keeping these contributing factors in mind, installing 
equipment per the following instructions should 
minimize problems.   
1 Keep the welder power supply lines as short as 
possible and enclose as much of them as possible 
in rigid metallic conduit or equivalent shielding for a 
distance of 50 feet (15.2m). There should be good 
electrical contact between this conduit and the 
welder case ground. Both ends of the conduit 
should be connected to a driven ground and the 
entire length should be continuous.   
2 Keep the work and electrode leads as short as 
possible and as close together as possible. Lengths 
should not exceed 25 ft (7.6m). Tape the leads 
together when practical.   
3 Be sure the torch and work cable rubber 
coverings are free of cuts and cracks that allow high 
frequency leakage.   
4 Keep the torch in good repair and all connections 
tight to reduce high frequency leakage.   
5 The work piece must be connected to an earth 
ground close to the work clamp, using one of the 

following methods:   
a) A metal underground water pipe in direct contact 
with the earth for ten feet or more.   
b) A 3/4" (19mm) galvanized pipe or a 5/8" 
(16mm)solid galvanized iron, steel or copper rod 
driven at least eight feet into the ground.   
The ground should be securely made and the 
grounding cable should be as short as possible 
using cable of the same size as the work cable, or 
larger. Grounding to the building frame electrical 
conduit or along pipe system can result in 
reradiation, effectively making these members 
radiating antennas.   
6    Keep cover and all screws securely in place.   
7 Electrical conductors within 50 ft (15.2m) of the 
welder should be enclosed in grounded rigid 
metallic conduit or equivalent shielding, wherever 
possible. Flexible metallic conduit is generally not 
suitable.  
8 When the welder is enclosed in a metal building, 
the metal building should be connected to several 
good earth driven electrical grounds (as in 5 (b) 
above) around the periphery of the building.   
Failure to observe these recommended installation 
procedures can cause radio or TV and electronic 
equipment interference problems and result in 
unsatisfactory welding performance resulting from 
lost high frequency power.   

INPUT CONNECTIONS   

Be sure the voltage, phase, and frequency of the 
input power is as specified on the rating plate, 
located on the rear of the machine.   
Have a qualified electrician provide input power 
supply to the receptacle or cord in accordance with 
all local and national electrical codes. Use a single 
phase line or one phase of a two or three phase 
line. 

 

Choose an input and grounding wire size according 
to local or national codes. Refer to 

 the Technical 

Specifications 

page at the beginning of this section. 

Fuse the input circuit with the recommended super 
lag fuses or delay type circuit breakers. 
 

Summary of Contents for DIGI-CUT70

Page 1: ...MACHINE Suitable for 1x220V Operators s Manual Safety Setup and General Use Guide REV 2 0 00145 16 Issue Date May 12 2016 Manual No 0 1535 EMPRESAS CARBONE S A Calle 5ta Rio Abajo Panam Panam Telefon...

Page 2: ...erformance Should you have an issue or question concerning your unit please contact performance technical support available through the main company headquarters available in your country For best ser...

Page 3: ...________ Where Purchased _____________________________ Whenever you request replacement parts or information on this equipment please always supply information you have recorded above This product is...

Page 4: ...e information please contact our Support The warranty does not cover improper use maintenance or consumables Do not attempt to alter or defeat any piece or part of your unit particularly any safety de...

Page 5: ...tection is available exclude them from the work area Even brief expo sure to the rays from the welding arc can damage unprotected eyes Always wear hearing protection because welding and cutting can be...

Page 6: ...s nose or throat are signs that you need to increase ventilation Stop immediately and relocate work if necessary until adequate ventilation is ob tained Stop work completely and seek medical help if i...

Page 7: ...materials including rags and spare clothing away from area Keep all flammable fuels and liquids stored separately from work area Visually inspect work area when job is completed for the slightest trac...

Page 8: ...llation Engine Driven Generator A 5 Output Connections A 6 Work Cable Connection A 6 Operation Section B Safety precautions B 1 Product Description B 2 Cutting Capability B 2 Control Panel B 4 Cutting...

Page 9: ...ple 70A 60 for CUT MODEL DIGI CUT70 CNC Power Voltage 1 x 220 V 10 50 60Hz Fuse rating 60A Input Current 58A Rated Output Current 70A Current Adjusting Range 20 70A No load Voltage 250V Rated Duty Cyc...

Page 10: ...Use a Super Lag type fuse or circuit breaker with a delay in tripping action Models with NEMA 6 50P plug may be used with a 50 amp protected 6 50R receptacle or with a maximum 70 amp protected 6 50R...

Page 11: ...of the equipment Never make the cargo pass or leave it suspended over people or things Neither let the equipment or the single unit fall nor put it down with force Once it has been removed from the p...

Page 12: ...to an earth ground close to the work clamp using one of the following methods a A metal underground water pipe in direct contact with the earth for ten feet or more b A 3 4 19mm galvanized pipe or a 5...

Page 13: ...or defeat the purpose of the power cord ground pin RECONNECT PROCEDURE The Inverter machine auto reconnects to either 115V or 230V supply Fuse the input circuit with time delay fuses or delay type1 ci...

Page 14: ...y of the engine drivenpower supply The following are recommended outputcurrent settings when used with various Lincolnengine driven power supplies CONNECTIONS FOR CUTTING WORK CABLE CONNECTION Next co...

Page 15: ...der electrically hazardous conditions such as welding in wet areas or on or in the workpiece FUMES AND GASES can be dangerous Keep your head out of fumes Use ventilation or exhaust at the arc or both...

Page 16: ...ct with water spray The unit is rated IP21S which rates it for light contact with dripping water It is a good idea to remove the welder from the vicinity of any water or moisture source to reduce the...

Page 17: ...E The expected life for the DIGI CUT70 s electrode under normal conditions is approximately 30 to 40 minutes ofcutting time at the machine s maximum rated output An erosion of approximately 1 16 in th...

Page 18: ...on the machine With the air flowing adjust the air pressure flow up or down until the ball is floating in the sight window of the flow tube If no flow tube is present or provided with your unit then...

Page 19: ...filtering any trash or sediment that passes into the bowl of the regulator It is not designed to serve as an air dryer A separate air dryer must be placed between the regulator and the air compressor...

Page 20: ...ght does not go off and cutting is still prevented the cycle the machine off and then back on 18 indication of PSI OK TO CUT minimum Air Pressure OK to Cut LED This light should remain on as long as t...

Page 21: ...l cease output and the green indicator light next to the pressure gauge will go out to indicate the air pressure is too low to operate safely 3 See torch manual included in this manual for best pressu...

Page 22: ...B 8 OPERATION B 8...

Page 23: ...B 9 OPERATION B 9...

Page 24: ...B 10 OPERATION B 10...

Page 25: ...B 11 OPERATION B 11...

Page 26: ...s to take place To avoid receiving a high frequency shock keep the TIG torch and cables in good condition ROUTINE AND PERIODIC MAINTENANCE 1 Disconnect power supply lines to machine before performing...

Page 27: ...This column describes possible symptoms that the machine may exhibit Find the listing that best describes the symptom that the machine is exhibiting Step 2 POSSIBLE CAUSE The second column labeled PO...

Page 28: ...2 Maintenance in manufacturer or service center Output current decreased 1 Input voltage too low 2 Input line is too thin 2 Power line is thickened Current can not be regulated 1 connecting line of th...

Page 29: ...1 NOTE This diagram is for reference only It may not be accurate for all machines covered by this manual If the diagram is illegible write to the Service Department for a replacement Give the equipme...

Page 30: ...ing a jumper on the CNC circuit board to create either 1 16 th or 1 50th of the raw arc voltage It may be used by some controllers for torch height control THC Usually the 1 16 setting is preferred Pi...

Page 31: ...s 1 Certificate of quality 1 Air pressure Regulator 1 Output cable 1 No Certificate of quality Name of product DC INVERTER AIR PLASMA CUTTING MACHINE Type of product DIGI CUT70 CNC Packing No Test res...

Page 32: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 33: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

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