Carbolite HTR 11/150 Installation, Operation & Maintenance Instructions Manual Download Page 8

 

HTR 

 

 

MF30 – 3.07

 

5.0

 

R

EPAIRS 

&

 

R

EPLACEMENTS

 

5.1

 

Safety Warning – Disconnection from Supply 

 

Always ensure that the furnace is disconnected from the supply before repair 
work is carried out. 

5.2

 

Safety Warning - Refractory Fibrous Insulation 

 

Insulation made from High Temperature Insulation Wool 

Refractory Ceramic Fibre, (better described as Alumino Silicate Wool) 
(ASW) 

This product contains 

alumino silicate wool products

 in its thermal insulation. These materials 

may be in the form of blanket or felt, formed board or shapes, mineral wool slab or loose fill wool.   

Whilst there is no evidence of any long term health hazards, we strongly recommend that safety 
precautions are taken whenever the materials are handled. 

Exposure to fibrous dust may cause respiratory disease. 

When handling the material always use an approved respiratory protection equipment  
(RPE-i.e. FFP3), eye protection, gloves and long sleeved clothing. 

Avoid breaking up waste material. Dispose of waste in sealed containers. 

After handling rinse exposed skin with water before washing gently with soap (not 
detergent). Wash work clothing separately. 

Before commencing any major repairs we recommend reference to the European Association 
representing the High Temperature Insulation Wool industry 

(www.ecfia.eu)

  

We can provide further information on request. Alternatively our service division can quote for 
any repairs to be carried out at your premises or ours. 

5.3

 

Temperature Controller Replacement 

 

301. This controller is fitted to the back of the control panel; in many models this can be separated 
from the base by removal of two screws. 

 

Before handling the controller: 

wear an anti-static wrist strap

 or otherwise avoid any possibility 

of damage to the unit by static electricity.  

 

Refer to the detailed instructions supplied with the replacement controller. 

 

2132, 3216, 3508 etc. Ease apart the two lugs at the side; grip the instrument and withdraw it from 
its sleeve; push in the replacement.  

5.4

 

Solid-state Relay Replacement 

 

Disconnect the furnace from the supply and remove the back panel from the base.  

 

Make a note of how the wires are connected to the solid state relay, and disconnect them. 

 

Remove the solid state relay from the base panel or aluminium plate. 

 

Replace and reconnect the solid state relay ensuring that the heat-conducting thermal pad is 
sandwiched between the relay and the base panel or aluminium plate. Alternatively a thin layer of 
white, heat-conducting silicon paste may be applied between the new relay and the plate. 

 

The new solid state relay contains a built-in MOV which protects it from short periods of excess 
voltage. If the old relay had a separate disc-shaped "MOV" connected between the high voltage 
terminals of the old relay, discard the old MOV.

 

 

Replace the removed panel. 

Summary of Contents for HTR 11/150

Page 1: ...onnected to the electricity supply Manuals are supplied separately for the furnace controller and overtemperature controller when fitted Please read the controller manuals before operating the furnace...

Page 2: ...e control circuit is energised Heat Light the adjacent light glows or flashes to indicate that power is being supplied to the elements DANGER of electrical shock read any warning printed by this symbo...

Page 3: ...n the amperage on the label A table of the most common fuse ratings is also given in section 8 1 of this manual Where a supply cable is present there are internal supply fuses customer fusing is prefe...

Page 4: ...and tighten part 1 with the spanner Do not overtighten The end of the vessel with this assembly fitted becomes the left hand end Lightly lubricate the drive coupling assembly and the furnace drive wh...

Page 5: ...temperature controller according to the instructions supplied To turn the furnace off set the Instrument switch to it s off position the controller display will go blank If the furnace is to be left o...

Page 6: ...ature This is a recrystallisation process which is greatly affected by surface conditions and therefore by contaminants in the furnace atmosphere At 1000 C only a highly contaminated atmosphere has a...

Page 7: ...all or fax often enables a fault to be diagnosed and the necessary spare part despatched Each furnace has its own record card at Carbolite In all correspondence please quote the serial number model ty...

Page 8: ...urther information on request Alternatively our service division can quote for any repairs to be carried out at your premises or ours 5 3 Temperature Controller Replacement 301 This controller is fitt...

Page 9: ...no vessel in place Make a careful note of the colours and positions of all the electrical connections to the inner cylindrical chamber and thermocouple Disconnect the thermocouple and element connecti...

Page 10: ...or faulty controller There are no lights glowing on the controller Check the supply fuses and any fuses in the furnace control compartment The controller may be faulty or not receiving a supply due to...

Page 11: ...Reactor 208V 240V Instrument Switch coil temperature controller thermocouple overtemp controller thermocouple SSR e l e m e n t s heat on F1 F2 N L PE Filter if fitted contactor or relay overtemperat...

Page 12: ...trument Switch coil temperature controller thermocouple overtemp controller thermocouple SSR e l e m e n t s heat on F1 F2 N L PE Filter if fitted contactor or relay overtemperature if fitted motor co...

Page 13: ...HTR MF30 3 07 13...

Page 14: ...n board 20mm x 5mm Other 32mm x 6mm F3 Heat Light fuses May be omitted up to 25 Amp phase supply rating 2 Amps glass type F 32mm x 6mm Customer fuses Required if no supply cable fitted Recommended if...

Page 15: ...e the setting beyond the value in the table the wiring and the elements are designed on the basis of the declared settings Model Volts 200V 208V 220V 230V 240V 110V 115V 120V HTR 11 75 100 100 89 81 7...

Page 16: ...n of all Furnace and Oven products please contact Carbolite Engineering Services Telephone 44 0 1433 624242 Fax 44 0 1433 624243 Email service carbolite com MF30 3 07 14 08 14 9 0 SPECIFICATIONS Carbo...

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