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Carbolite HTR 11/150, Installation, Operation & Maintenance Instructions Manual

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Carbolite HTR 11/150 Installation, Operation & Maintenance Instructions Manual Download Page 1

 

 

MF30 – 3.06 

 
 

Installation, Operation & 

Maintenance Instructions

 

1100°C Rotary Reactors 

HTR 11/75 & HTR 11/150 

 

 
 
 

 
 

 

This manual is for the guidance of operators of the above Carbolite products 

and should be read before the furnace is connected to the electricity supply. 

 

 

 

 

Manuals are supplied separately for the furnace controller  

(and overtemperature controller when fitted). 

Please read the controller manuals before operating the furnace. 

 

 

C

ONTENTS

 

 

Section 

page 

 

1.0 

Symbols & Warnings 

2 

 

2.0 

Installation 

3 

 

3.0 

Operation 

5 

 

4.0 

Maintenance 

7 

 

5.0 

Repairs & Replacements 

8 

 

6.0 

Fault Analysis 

10 

 

7.0 

Circuit Diagrams 

11 

 

8.0 

Fuses & Power Settings 

14 

 

9.0 

Specifications 

16 

 

 

Summary of Contents for HTR 11/150

Page 1: ...onnected to the electricity supply Manuals are supplied separately for the furnace controller and overtemperature controller when fitted Please read the controller manuals before operating the furnace...

Page 2: ...e control circuit is energised Heat Light the adjacent light glows or flashes to indicate that power is being supplied to the elements DANGER of electrical shock read any warning printed by this symbo...

Page 3: ...n the amperage on the label A table of the most common fuse ratings is also given in section 8 1 of this manual Where a supply cable is present there are internal supply fuses customer fusing is prefe...

Page 4: ...and tighten part 1 with the spanner Do not overtighten The end of the vessel with this assembly fitted becomes the left hand end Lightly lubricate the drive coupling assembly and the furnace drive wh...

Page 5: ...temperature controller according to the instructions supplied To turn the furnace off set the Instrument switch to it s off position the controller display will go blank If the furnace is to be left o...

Page 6: ...ature This is a recrystallisation process which is greatly affected by surface conditions and therefore by contaminants in the furnace atmosphere At 1000 C only a highly contaminated atmosphere has a...

Page 7: ...all or fax often enables a fault to be diagnosed and the necessary spare part despatched Each furnace has its own record card at Carbolite In all correspondence please quote the serial number model ty...

Page 8: ...urther information on request Alternatively our service division can quote for any repairs to be carried out at your premises or ours 5 3 Temperature Controller Replacement 301 This controller is fitt...

Page 9: ...no vessel in place Make a careful note of the colours and positions of all the electrical connections to the inner cylindrical chamber and thermocouple Disconnect the thermocouple and element connecti...

Page 10: ...or faulty controller There are no lights glowing on the controller Check the supply fuses and any fuses in the furnace control compartment The controller may be faulty or not receiving a supply due to...

Page 11: ...Reactor 208V 240V Instrument Switch coil temperature controller thermocouple overtemp controller thermocouple SSR e l e m e n t s heat on F1 F2 N L PE Filter if fitted contactor or relay overtemperat...

Page 12: ...trument Switch coil temperature controller thermocouple overtemp controller thermocouple SSR e l e m e n t s heat on F1 F2 N L PE Filter if fitted contactor or relay overtemperature if fitted motor co...

Page 13: ...HTR MF30 3 07 13...

Page 14: ...n board 20mm x 5mm Other 32mm x 6mm F3 Heat Light fuses May be omitted up to 25 Amp phase supply rating 2 Amps glass type F 32mm x 6mm Customer fuses Required if no supply cable fitted Recommended if...

Page 15: ...e the setting beyond the value in the table the wiring and the elements are designed on the basis of the declared settings Model Volts 200V 208V 220V 230V 240V 110V 115V 120V HTR 11 75 100 100 89 81 7...

Page 16: ...n of all Furnace and Oven products please contact Carbolite Engineering Services Telephone 44 0 1433 624242 Fax 44 0 1433 624243 Email service carbolite com MF30 3 07 14 08 14 9 0 SPECIFICATIONS Carbo...

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