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Initial Assembly

09

PLEASE RECYCLE ANY UNWANTED PACKAGING RESPONSIBLY

Saw Body Assembly

Having unpacked the boxes, put the parts and 
components where they are readily to hand. Break 
down the main box by knocking the sides away

 (be 

careful of exposed nails etc.)

, but leave the machine 

sitting on its pallet. Identify the short rear panel 
with the dust extraction cutout 

(2)

, locate the dust 

extraction moulding 

(4)

 and fit to the panel using the 

nuts and bolts 

(5)

 provided. (See fig 1) (The orientation 

of the moulding should leave the 30mm outlet 
pointing upwards i.e. pointing up the long length of 
the panel). Put the panel aside, and locate the lower 
leg columns 

(3)

 and 4 No. M8 x 20 

(5A)

 bolts, nuts and 

double washers. Fix the lower legs to the upper legs 
using a washered bolt through the legs and secure 

with washer and nut, only turn the nuts up finger tight 
at this time. (See fig 2) Locate the rear extention table 

(6)

, table support brackets 

(7)

, steel clamping plates 

(8)

 

and 4 No. M8 x 20mm caphead bolts and washers 

(9)

 

PLEASE NOTE: the manufacturer has fitted adjusting 
bolts to the brackets, these are the faces that back 
against the legs.

 

 
Offer the clamping plates 

(8)

 up to the inside face of 

the legs 

(3)

, fasten the brackets using washered bolts 

(9)

 through the bracket and the leg into the clamping 

plate. Tighten the bolts finger tight only at this time.

Fig 1

Fig 2

2

3

4

5

5A

Fig 3

Fig 4

8

7

Summary of Contents for TS-C250H

Page 1: ...OWNERS MANUAL 10 250mm ENCLOSED CABINET TABLE SAW TS C250H WARRANTY ...

Page 2: ...with Council Directives EN 61000 3 3 1995 A1 EN 55014 2 1997 A1 EN 61000 3 2 2000 EN 55014 1 2000 A1 WARNING Under no circumstances should CHILDREN be allowed in work areas IT IS RECOMMENDED THAT YOU WEAR EAR PROTECTION WHEN USING THIS MACHINE WARNING The symbols below advise that you follow the correct safety procedures when using this machine Dust mask should be worn Ear protection should be wor...

Page 3: ... x 16mm Bolts washers and nuts 1 off Rear Extention Table 2 off Extention Table Support Brackets 2 off Clamping Plates with pre drilled holes Bag Containing 4 off M8 x 20mm Caphead Bolts and washers 2 off Hand Wheels and locating keys 1 off Mitre Fence and Mitre Fence Extension with clamping screw knobs 1 off Mitre Fence Steel Plate with pre driled holes 1 off Saw Guard with Phillips screw nut and...

Page 4: ...s 1 off Table support leg 1 off Threaded rubber foot Bag Containing 8 off M8 x 30mm bolts washers and nuts 2 off M8 x 20mm bolts washers and nuts 951538 10 and 951541 12 Table Extension Kits Box 2 of 2 1 off Long Rip Fence front rail 1 off Long Rip Fence back rail 1 off Measuring scale extension label 951539 10 and 12 Sliding Table Kits Box 1 of 2 2 off Sliding Table Mounting Brackets 2 off Steel ...

Page 5: ...g it is preferable to use an unbreakable type that will resist damage on site Only use a 16 Amp plug AW10BSB2 and 16 Amp plug AW12BSB2 and make sure the cable clamp is tightened securely Fuse as required If extension leads are to be used carry out the same safety checks on them and ensure that they are correctly rated to safely supply the current that is required for your machine The machine is no...

Page 6: ...gloves masks etc If the work operation appears to be excessively noisy wear ear defenders If you wear your hair in a long style wearing a cap safety helmet hairnet even a sweatband will minimise the possibility of your hair being caught up in the rotating parts of the machine likewise consideration should be given to the removal of rings and wristwatches if these are liable to be a snag hazard Con...

Page 7: ... 60mm Max Depth of Cut 90 75mm Max Width of Cut with Fence with optional table extensions 840mm Max Ripping Width with optional table extensions 990mm Table Size incl side table 800 x 830mm Table Height 865mm Table Size With Extensions 800 x 1 170mm Dust Extraction Outlet 100mm Min Extraction Airflow Required 1 000 m hr Overall L x W x H 1 170 x 800 x 865mm Weight 184kg AW12BSB2 501197 Trade 3kW 2...

Page 8: ...of the panel Put the panel aside and locate the lower leg columns 3 and 4 No M8 x 20 5A bolts nuts and double washers Fix the lower legs to the upper legs using a washered bolt through the legs and secure with washer and nut only turn the nuts up finger tight at this time See fig 2 Locate the rear extention table 6 table support brackets 7 steel clamping plates 8 and 4 No M8 x 20mm caphead bolts a...

Page 9: ... hose Locate the hose 4A and the two 125mm hose clips 16 Stretch the hose out to its full length Slip the hose clips over the ends of the hose fit the hose to the outlet on the saw box and the dust extraction moulding and tighten the hose clips to clamp them in place See figs 8 9 10 Fit the hose over the dust extraction moulding and clamp in place Fit the hose over to the saw box outlet and clamp ...

Page 10: ...allow clearance for the rear clamping rail and the rip fence Leave all bolts finger tight at this time See figs 15 16 Fig 15 Fig 16 Elongated holes 7 Continues Over Side Extension Table Locate four M8 x 16mm hexhead bolts and washers Ensure the table is correctly orientated Stand the back end of the side extension table 3A on the floor close to the front and edge of the main saw table 1 with the u...

Page 11: ...ghest point NOTE The mounting plate for the riving knife has been factory set to ensure that the riving knife is aligned with the blade DO NOT alter the setting bolts Locate the two hand wheels 10 Remove the Hex screw and washer from both drive shafts and place aside Insert a square key into each machined slot on the drive shafts and slide the hand wheels onto the shafts Replace the Hex screws and...

Page 12: ...ion hose 17 and the 50mm hose clips 16 Introduce the pin bolt through the pre drilled hole in the guard 13 and lightly screw on the clamping knob Lower the guard so the pin bolt fits into the curved slot in the riving knife then tighten the clamping knob to pinch the guard to the riving knife See fig 26 27 Fig 25 Fig 26 Fig 27 Fig 28 Clamping knob Curved slot Pin bolt Push the hose clips 16 over t...

Page 13: ... 32 Locate the M8 x 25mm SQUARE head bolts washers and nuts 4B The best way to fit the rails is to introduce the bolts through the holes in the front and rear edges of the tables hold in position by adding the washer and fitting the nut a couple of turns onto the bolt See figs 30 31 Rip Fence Assembly Fig 33 Fig 34 Select the front short rip fence guide rail 22 introduce the square head of the fur...

Page 14: ... fence is hooked over the back rail 23 lower the fence and manoeuvre the bracket over the front guide rail 22 See fig 36 Micro Adjuster Assembly Tighten the Phillips screws securely Fig 37 Fig 38 Locate the Micro Adjustor 25 there are two Phillips screws through the adjustor mounting bracket with square nuts on them Ensure the nuts are undone sufficiently to allow them to slide into the channel in...

Page 15: ...g 46 Introduce the nose of the bar 12 into the required T slot in the main table See fig 47 Note With the rear extension table fitted it is not possible to push the small mitre fence completely through However the travel is such that the fence is able to travel well past the cutting edge of the saw Fig 46 11 Fig 44 Fig 47 12 Locate the hose support bracket and the Hex bolt nut insert the bolt thro...

Page 16: ...e edges are level and introduce a bolt and washer through the rear hole and the last threaded hole in the table edge screw Setup 1 Fig 48 30 Fig 49 26 Continues Over WARNING THE EXTENSION TABLES ARE VERY HEAVY YOU WILL REQUIRE A SECOND PERSION TO HELP it almost home The extension should be hanging approximately in its correct position held by the two bolts Introduce and almost screw home the other...

Page 17: ...table to create a large surface area in doing so it also free s up the space to attach the sliding table assembly code no 951539 Locate the table support leg 27 the threaded rubber foot 28 and two M8 x 20mm hex bolts washers and nuts 31 Line up the two middle holes to outside edge of the table with the pre drilled holes in the support leg bracket 27 and fasten securely using the M8 bolts washers a...

Page 18: ... this time Nip up the clamp bolt See fig 58 Fig 57 28 Support leg foot and caphead clamping bolt Fig 58 27 Replace both long rip fence rails 32 33 as described on the previous page and replace the rip fence assembly 20 on the saw bench 1 as described on pages 15 and 18 The Measuring Scale extension label 34 can be used for the different setup configurations See fig 60 Measuring Scale Extension lab...

Page 19: ...e scale against the index mark in the magnifying lens If not adjust the position of the rip fence on its mounting bracket Check that the index mark gives a corresponding reading against the scale 45 Scale pointer Fig 98 Fig 99 Pointer Tilt index scale Setting the Rip Fence See figs 102 103 Check that the fence 20 is parallel to the saw blade by sliding the fence up against it press the clamping le...

Page 20: ...hieved using lugs in the casting and a push pull pin against which the lugs are stopped The pin has to be fully withdrawn to allow the fence to pivot from one side to the other Set the face to zero angle using the preset position Setting the Mitre Fence CHECK that everything that should be tight is tight saw blade guard rise and fall lock mechanism fence clamps etc Continues Over Check that the an...

Page 21: ...is adequate clearance under the guard for the capacity of the machine 75mm Do not remove the riving knife Do not use any blades that cut a smaller kerf than the riving knife thickness Make sure the riving knife is correctly adjusted to the blade and is securely fastened If the table insert becomes damaged or broken and will not support the timber up close to the blade replace it Do not start the s...

Page 22: ...cally asked or instructed to do so by the sawyer NOTE Before using your table saw go round and make sure everything is secure down that all tool are cleared away from the work area CHECK the blade for sharpness missing teeth resin buildup etc clean if necessary CHECK the blade is securely clamped in place i e not loose Feeding Work by Hand CONNECT A DUST EXTRACTION MACHINE TO THE SAW Start up the ...

Page 23: ...t See figs 110 111 112 Fig 110 Fig 111 Fig 112 Fig 113 Slacken off the saw nut remember left hand thread Remove the saw nut C then remove the sawplate washer D and the saw blade Now is a good time to give the interior of the machine the dust extraction channels etc a thorough clean See figs 113 114 Check the new blade for damage missing teeth sharpness etc Fit the new blade ensure that the teeth a...

Page 24: ...et and vacuum out and clean out the saw box and the extraction housing Remove any resin build up in the saw box using a proprietary resin cleaner Remove the upper side panels and clean the threaded drive shafts of the rise and fall and tilt mechanisms At the same time check the belt drive i e the belt is not glazing with resin build up likewise with the pulley wheels Check the belt tension If the ...

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Page 34: ...Carbatec Pty Ltd ABN 84 010 706 242 info carbatec com au Phone 1800 658 111 www carbatec com au 1 year from date of sale ...

Page 35: ...Carbatec Pty Ltd ABN 84 010 706 242 info carbatec com au Phone 1800 658 111 128 Ingleston Road Wakerley Queensland Australia 4154 www carbatec com au ...

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