Page 1: ...Operating manual Mobile high voltage DC charger LDC 22 500 41 CC 2210 3042_BA_V00_EN...
Page 2: ...urer Copyright TRANSLATION OF THE ORIGINAL OPERATING MANUAL All rights reserved All text images and graphics are subject to copyright and other intellectual property laws Copyright 2020 CAR connect Gm...
Page 3: ...use 11 2 5 Requirements for the target group 11 2 6 Duties of the operator 11 2 7 Note to the grid operator 12 3 Transport and storage 13 3 1 Transport on receipt of goods 13 3 2 Unpacking the product...
Page 4: ...arging time 30 5 4 2 Setting the auto off function 31 5 4 3 Charging the vehicle 31 5 5 Finishing charging 32 5 5 1 Waiting for charging to finish 32 5 5 2 Canceling the charging process 33 5 6 Using...
Page 5: ...tenance intervals 46 5 11 2 Authorized inspection and maintenance personnel 47 5 11 3 Inspection and maintenance areas on the product 47 5 11 4 Inspection and maintenance table 48 5 11 5 Tightening to...
Page 6: ...cturer and the operator company specific safety requirements and the latest engineering standards for working with electric vehicles 1 2 Validity of the declaration of conformity The declaration of co...
Page 7: ...number 22103042 Designation Mobile high voltage DC charger LDC 22 500 2 1 Warning levels This chapter provides information about the warning levels used in this operating manual DANGER Failure to obs...
Page 8: ...NING Risk of explosion Product components may produce sparks and electric arcs Never disconnect high voltage plug connections while under load Do not use the product in potentially explosive atmospher...
Page 9: ...ds 2 3 1 Emergency stop button WARNING Danger due to impaired safety function Damage to the emergency stop button can impair the product s safety function Check the function of the emergency stop butt...
Page 10: ...rgency stop button 3 The message Emergency stop pressed appears on the LC display Position Description 1 Emergency stop button 2 LC display Pressing the emergency stop button Push in the emergency sto...
Page 11: ...l electric shock The electrical voltage in the product is lethal and will cause death by electric shock Keep the product away from children and adolescents Only qualified personnel may work with this...
Page 12: ...require a permit from the energy utility to operate electric vehicle charging stations Contact your grid operator before starting up the product Have the grid operator or an electrician check your ho...
Page 13: ...any damage or signs of a customs inspection and contact the carrier or manufacturer immediately Observe the following warnings when transporting the product CAUTION Improper transportation Transporti...
Page 14: ...oduct can lead to back injuries Body parts can become trapped or crushed when the product is lowered Always use two people to lift the product Always wear protective footwear when transporting the pro...
Page 15: ...vy duty cardboard box in the horizontal position 6 Stand the product upright When in the vertical position the product s own weight engages the parking brakes 7 Remove the protective foil from the wir...
Page 16: ...secured the product can roll away unintentionally on uneven ground Body parts can become crushed or bruised Always secure the product by engaging the parking brakes Always wear personal protective eq...
Page 17: ...nected from the power supply and from the vehicle The product must be resting on a level surface Use a spirit level to check that the product is vertical Loosen the upper lock nut Secure the lower loc...
Page 18: ...ght Ensure that the ventilation grilles are always clear while the product is in operation Always unwind the cables completely Never operate the product in a closed container Never operate the product...
Page 19: ...description 4 1 Scope of delivery Immediately check the condition of the product and the completeness of the delivery If anything is missing or defective please contact the manufacturer immediately 1...
Page 20: ...ription 20 41 CC 2210 3042_BA_V00_EN 4 2 Design Product design 1 Emergency stop button 2 Service port 3 LC display with membrane keypad 4 GB T charging plug 5 Power supply plug 6 Handle 7 Rubber cushi...
Page 21: ...charge a traction battery The quick start guide is not a substitute for reading the operating manual 2 Warranty seal Opening the product or damaging or removing the warranty seal will void the manufac...
Page 22: ...ces The disposal instructions prohibit disposal of the product with household waste Always dispose of the product in accordance with all local disposal regulations This marking indicates that the prod...
Page 23: ...mergency stop button Immediately interrupts all hazardous currents The exact function of the emergency stop button is described in the Safety section 2 LC display with membrane keypad Displays the ope...
Page 24: ...H W 342 mm 920 mm 305 mm Cable length Power supply side 4 5 m vehicle side 7 5 m Degree of protection IP42 The product is protected against falling water droplets provided the housing is not tilted mo...
Page 25: ...electric shock The electrical voltage in electrical installations is lethal and can cause death by electric shock Unprofessional and faulty electrical installations may result in short circuits and c...
Page 26: ...ondition of the three phase power supply connection and the Schuko sockets 2 Check that the miniature circuit breakers and the residual current device comply with the product specifications see chapte...
Page 27: ...on the LC display Below this is the language currently set on the high voltage DC charger 3 Use function keys F2 and F3 to select the desired language 4 Confirm your selection with function key F4 Th...
Page 28: ...rger starts the self test 5 3 3 Setting the contrast In order to see the information on the LC display better you can adjust the contrast to suit the ambient conditions This chapter explains how to ad...
Page 29: ...after long downtimes The high voltage DC charger switches off automatically when it is not operated for a long period of time factory setting 24 hours In this case you must carry out a warm start of...
Page 30: ...Cold start and Warm start chapters Charging must not be active 1 In the main menu open the Configuration parameters submenu by pressing function key F1 2 Navigate to the Charging time parameter by pr...
Page 31: ...down and F3 up 3 Select the Auto off parameter to edit by pressing function key F4 select 4 If the preset value is correct exit this setting by pressing function key F1 cancel 5 Change the switch off...
Page 32: ...omatically once the high voltage DC charger has established communication with the battery management system 5 5 Finishing charging 5 5 1 Waiting for charging to finish During the charging process the...
Page 33: ...g is finished Never use force to remove the GB T charging plug from the charging socket Do not use tools or sharp pointy objects to release the charging plug Switch off the DC charger and then switch...
Page 34: ...Operation 34 41 CC 2210 3042_BA_V00_EN Press and hold the unlock button Remove the GB T charging plug from the charging socket on your vehicle Charging has now been canceled...
Page 35: ...is shown on the LC display directly above the respective function key The function keys can be assigned the following functions Function key Assignment Function F1 Back Exit the current setting Delet...
Page 36: ...thin it The individual parameters are described in the tables below The Configuration parameters menu is not available while charging is active Versions Do umentation c Temp Fault GB T Power SOC Contr...
Page 37: ...submenu displays the current parameters for the charging process The parameters are sequentially numbered and are explained in the following table 1 Navigate through the parameters by pressing functio...
Page 38: ...Temperature of AC DC converters 1 and 2 C Temp Derating Indicates the power reduction due to temperature limits Insulation 1 Z Z Resistance values between DC PE and DC k M Insulation 2 Z Z Resistance...
Page 39: ...parameters in this menu serve as the basis for maintenance intervals and fault diagnostics and cannot be changed Navigate through the parameters by pressing function keys F2 down and F3 up Exit the pa...
Page 40: ...erature at the AC DC converter C T derating 1 Number of deratings by the AC DC converter T derating 2 Number of deratings by the controller Insulation fault Number of faults during the insulation test...
Page 41: ...settings Carry out a cold or warm start see the Cold start or Warm start section As soon as the message Connect vehicle appears press function keys F1 to F4 simultaneously The message Factory setting...
Page 42: ...nected sockets before you disconnect the product from the power supply Replace a defective or damaged product immediately Never attempt to repair or tamper with the product 5 7 1 Warning messages The...
Page 43: ...is above DC 600 V The device switches off automatically By the operator or a high voltage specialist Inspect the vehicle Fault DC DC The AC DC converters cannot be controlled By an electrician Check...
Page 44: ...the GB T charging plug if necessary Contact the manufacturer Temp fault AC The permissible temperature was exceeded at the converters AC input By the operator Check the ambient conditions at the plac...
Page 45: ...ation when not in use When transporting the product to the storage location observe the instructions for transportation at the place of use see the Transporting the product at the place of use section...
Page 46: ...performing The product has been developed to be a low maintenance device To keep the product working reliably for many years you must carry out inspections and maintenance at regular intervals This s...
Page 47: ...Electrician Personnel with this qualification level have the professional training necessary to recognize and avoid hazards that can arise from electrical systems HV High voltage Personnel with this q...
Page 48: ...ust be replaced if they are damaged or insufficiently legible Important Only the manufacturer can replace the warranty seal HV Replacing the plastic casing The plastic casing must be replaced if damag...
Page 49: ...tion test of air filter mats Inspect the air filter mats for dirt HV M Replacing the air filter mats The air filter mats must be replaced if they are damaged or excessively dirty see the Replacing wea...
Page 50: ...om the manufacturer CAUTION Risk of injury due to heavy product Lifting the product can lead to back injuries Body parts can become trapped or crushed when the product is lowered Always use two people...
Page 51: ...the product from the power supply and from the vehicle Lift the product onto a workbench and make sure that it cannot slip If necessary set the product on a soft pad to protect if from scratches Coil...
Page 52: ...r Replace the filter mat Reattach the top cover using the screws You have successfully replaced the upper filter mat Replacing the lower filter mat Remove the screws from the bottom cover Remove the b...
Page 53: ...port bracket pads and fasten the new pads with the screws You have successfully replaced the support bracket pads Replacing the wheels Always replace both wheels at the same time Remove the screw Remo...
Page 54: ...rial and workmanship Further information on the warranty conditions can be found in the terms and conditions on the manufacturer s website 6 2 Customer service Always include the serial number with an...
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Page 56: ...ct GmbH Am Egelingsberg 8 38542 Leiferde Germany Phone 49 53 73 92 197 0 Fax 49 53 73 92 197 88 info car connect cc www car connect cc Translation of the original operating manual Subject to technical...
