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  Cooling system faults. 

  How to diagnose faults: 

It should take approximate 3 hours to reach the lowest setting temperature of 5

  for an empty  unit (assuming ambient 

temp of 32 degrees centigrade and continuous operation). If not, check the compressor, cooling fans, controller, and sensors. 

If all these are working normally, there is probably a cooling system

s fault.

 

 

  How to repair the defualt

 

1. Check the compressor 

Turn on the unit and check there is electricity current flowing to the compressor using a caliper type Amp meter, the 

current should be within 0.6 to  2 Amps.  If the readings are not in this range, turn off  and cut off the pipes 

(See Fig.8 

showing  G)

 and the seal pliers

 (See  Fig.8 showing E.) 

from the  compressor, then turn the  unit  on again (

in  this  case 

only  run  the  compressor  for  a  few  minuets,  so  as  to  avoid  the  compressor  absorb  moist  air

)  and  recheck  the 

current  and  if  there  is  pressure  at  the  outlet  pipe.  If  the  current  reading  is  still  out  of  range  specified  above  and  no 

pressure from the compressor outlet, replace the whole compressor. 

 

2.

 Check the cooling system pipe work: 

Carefully  check  the  cooling  system  after  verifying  the  compressor  is  working  normally.  Then  follow  the  procedure 

below. 

1>.

  Then  cut  off  process  pipe  and  check  the  refrigerant.  If  there  is  not  enough  refrigerant,  the  defualt  of  the  refrigerant 

system should be caused by the leaking. If the refrigerant is sufficient., it is probably jamed in the capillary.   

 

2>.If the default is concentrated on the cooling system, the checking procedure is as below. 

A. Cut off the vent pipe of the compressor, and infuse 0.8-1MP nitrogen by 

process pipe

, and please put the hand close 

to the cut kerf of the vent pipe. If there is a little gas leak form the terminal, it means normal, or it is jamed. 

B. Make sure the  capilary is working normally,  when  the drainpipe is connetced again, and infuse  0.8-1MP nitrogen 

then  test  the  leakage  if  the  cooling  system  of  the  soldering  point  with  the  soap  water.  Check  from  the  the  soldering 

point arround the compressor

(Fig.8 & Fig.9

Fig.9.1)

, and if everything is ok, remove the air-duct board and chech 

the soldering point around evaporator

(Fig.6 & Fig.7)

. please see the remove method and the procedure as below

.

 

(Fig.1, Fig.2 ,Fig.3,Fig.4 & Fig.5)

 

C. If all the soldering point in B is not leaking, there are two possibility, one is leakage in the inner condenser, another 

is the damage on the parts

such as evaporator,condenser and so on

  in the cooling system. If it is the inner damage, 

it can not be repaired, and if the damage on the parts, replace them. 

3>. Make sure that there is not leakage in the cooling system, refill the refrigerant. 

 

3. Refill the refrigerant: 

1>. Using the vacuum pump form a vacuum in the system, via the joint of the low-pressure process pipe on the compressor , 

the high-pressure pipeline is  on the process pipe of the filter. Apply the vacuum pump for approximately 20 minutes. Until 

the  vacuum  is  lower  than  100Pa.  Then  solder  the  compressor  process  pipe  of  the  filter.  Keep  the  vacuum  running  while 

soldering this joint 

2>.

Fill  Cooling  system  with  refrigerant  via  the  process  pipe.  (The  refrigerant  is  R134a.  Regarding  refrigerant  quantity 

Please  refer  to  the  instruction  at  back  label  of  wine  cellar).  Then  solder  the  compressor  process  pipe  after  the  system  is 

charged with refrigerant. 

 

4. Running test: 

 

Replace  all  the  components  after  the  procedures  above  and  turn  the  unit  on.  To  verify  the  effectiveness  of  the  repair, 

monitor   

 

Summary of Contents for JLWF302

Page 1: ...JLWF302 Caple Wine Cabinet Caple Wine Cabinet Technical information ...

Page 2: ......

Page 3: ...ator fan 1 16 DG13 158 Surpport pole 1 17 DG22 209 Air duct board 1 18 DG13 198 Senser cover 1 19 DG8 8 Senser 1 20 DG19 1 Fan cover 1 21 DG3 12 W LED lamp plant LED 1 22 DG22 395 Plastic power box 1 23 DG13 327 Surpport 1 24 DG13 1 2 Water tank 1 25 DG15 26 1 Wooden shelves A9A 1 26 DG15 25 Shelves decorate piece 5 27 DG23 227 Door Asm 1 28 DG22 3057 Door axis 1 29 DG15 27 Wooden shelves C1 1 30 ...

Page 4: ...de Description Qty JLWF302 Caple Wine Cabinet 39 DG12 3 Condenser 1 40 DG7 3 2 BH Condenser fan 1 41 DG19 3 Fan cover 1 42 DG14 33 Fan fixing piece 2 43 DG12 58 Circumfluence pipe 1 44 DG22 39 Compressor bracket 1 ...

Page 5: ......

Page 6: ...JLWF302 Caple Single zone wine cabinet Caple Single zone wine cabinet Service Manual ...

Page 7: ...rm the electrical supply to prevent electrical shock Preparation before maintenance Tools 1 Pliers 2 Phillips head screwdrivers 3 Process pipe 4 Electrical Multi meter 5 Amp meter 5A caliper cable type 6 Electrical soldering iron 7 Wire strippers 8 Seal pliers 9 Scissors Equipment 1 Vacuum pump 2 Soldering iron for copper pipes 3 Gas meter Cooling system fault How to Evaluate the fault Page 3 How ...

Page 8: ... Fault finding by the self check mode Page 12 Sensor fault Page 12 LED display fault Page 14 How to remove the electrical box Page 14 The dismantlement method of the electrical box spear part Page 14 How to replace the light Page16 How to replace the Decorative frame Page17 ...

Page 9: ...pe and please put the hand close to the cut kerf of the vent pipe If there is a little gas leak form the terminal it means normal or it is jamed B Make sure the capilary is working normally when the drainpipe is connetced again and infuse 0 8 1MP nitrogen then test the leakage if the cooling system of the soldering point with the soap water Check from the the soldering point arround the compressor...

Page 10: ...an ambient temperature of 32 and the unit is empty How to remove the air duct board 1 Remove the shelves firstly a Remove the shelves some models have Phillips head screws to hold other models have no screws Fig 1 Fig 1 Pull the shelves to the bottom circumvolve any side of the right and left and let the setter of the shelve go out of the channel and then draw out the shelves Fig 2 Fig 2 ...

Page 11: ...in different types the situations and quantity of them are different A D are the screws fixing the fan no need to remove Remove the fixing screws of air duct board 1 2 3 4 5 6 7 8 9 10 then pull out air duct board A See Fig 5 Be attention to unplug the connection wire when removing the air duct board You can move slowly aside until you can see the fans wire and unplug it and then take out the whol...

Page 12: ...r duct board see Fig 6 Fig 7 Diagram showing the front side soldered joints There are two different types of evaporator Finned and pipe evaporator se Fig 6 Fig 7 A Capillary soldered joints B evaporator soldered joints Fig 6 Finned evaporator Fig 7 Pipe board evaporator ...

Page 13: ...denser See Fig 9 Fig 9 1 B Dry filter process pipe soldered joint C Dry filter soldered joint D Capillary soldered joint E Process pipe soldered joint F Suction pipe soldered joint G Discharge pipe soldered joint H Condenser process pipe soldered joint I Anti Dew pipe soldered joint Fig 8 Built in condenser Fig 9 ...

Page 14: ...r fault and it should be repaired or replaced 2 If compressor s shock absorption rubber is hardening or damaged or fixing screw of compressor is too tight or loose it will cause noise The settlement is to change new shock absorption rubber or adjust fixing screws Fan noise 1 Normal fan motor and airflow should not exceed 32dB 2 If there is noise above 32 dB or the noise levels fluctuate the fan sh...

Page 15: ...Fig 11 1 5 Re assemble the unit Refrigerant jet noise If there is continuous noise like a water spray from the capillary the end of capillary is in the wrong position or there are rough edges on the end of the capillary 1 Heat the soldered joint of the capillary A of Fig 8 and Fig 9 Fig 9 1 then remove the capillary from the evaporator and smooth the end with an eraser Caution Do not allow any par...

Page 16: ... evaporator if the ice is allowed to get too thick it may damage the fan 1 Ensure door is sealed against the frame if there is slight distortion of the seal heat the effected area gently with a hair dryer genrly see fig 12 with smooth strokes of the hair dryer then when still warm pull the effected area back into its original position this process may have to be repeated until the seal is complete...

Page 17: ...ix the wire in the correct position using the cable clip with screw Fig 15 Fig 14 Fig 15 5 If fan is foult please relace the whole fan 6 Note the upper method only for the connector fixed under the evaporator ...

Page 18: ...time d The condenser and evaporator fans Some models do not have evaporator fan work at full speed e The switch which controls the light functions normally 3 If the control panel and the various components of the unit do not respond as above Check the faulty part and relevant connection If this does not cure the fault replace the control board see Fig 18 Fig 19 4 If you return the control panel to...

Page 19: ...plays E3 E4 it indicates the sensor E3 E4 should be replaced the anti frost sensor under the evaporator The replacement method is as same as below Since the location of sensor on the old model is difference check the sensor as below 1 Normally the LED temperature display should the ambient temperature shortly after the unit is plugged in if not disassemble the electrical box see Fig 18 Fig 19 chec...

Page 20: ... the control board and replace the control board see Fig 19 5 Remove the two transformer fixing screws and replace the transformer 6 Fig 19 6 To replacing the display board Pull the four 4 display cover 8 fasteners as per arrowhead direction and then remove the display board and its two connectors from both sides Replace the display board See Fig 19 The dismantlement method of the electrical box s...

Page 21: ...f the PCB board replace it with the same model s PCB board Fig 19 Fig 19 Fig 20 Diagram of the main PCB Fig 20 1 To display PCB connect to 8 2 To display PCB connect to 9 3 To evaporator sensor Red 4 To inner sensor White 5 To LED light White 6 To power PCB White 7 To outer fan Yellow B How to replace the power PCB and transformer ...

Page 22: ... B take off the tranformer B for replacement Fig 35 Divide version control panel connections Fig 21 Fig 21 Fig 22 Diagram of the power PCB Fig 22 1 To PCB heater white 2 To main PCB white 3 To out fan Red 4 To compressor 5 Connectors of the power N 6 Connectors of the power L 7 Transformer primary connector 8 Transformer secondary connector How to replace the light 1 How to replace the bulb a Remo...

Page 23: ...ds one by one take the LED light upward replace it Fig 24 Fig 24 How to replace the decorative frame Remove the screw 1 2 3 pull the decorative frame according to the arrowhead that view K show then remove the screw 4 5 6 from the gap betoween decorative frame and cabinet remove the decorative frame Fig 25 ...

Page 24: ...18 Fig 25 ...

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