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            For today’s performance 

kitchens  with  CapKold  cook-

chill production systems, Avtec 

offers  ventilation  and  utility 

distribution  systems  (UDS) 

to satisfy your customization 
requirements.    Avtec’s  high 

quality,  reliable  ventilation  hoods 

handle the CapKold cooking and heating parts of your cook-chill 
operation.    Avtec  UDS  provides 
single  point  connections  for  each 
utility,  ease  of  installation  and 
maintenance,  and  permits  future 
line-up  changes  in  your  cook-
chill  kitchen.    Look  to  Avtec  to 
complement  your  CapKold  cook-
chill kitchen operation.

Avtec

®

 Chin

ook H

ood

REFRIGERATED STORAGE (FOOD BANK)

 

Prepared  foods  are  stored  in  walk-in  refrigerators 

(commonly referred to as a Food Bank).  Temperature is maintained 
just  above  the  freezing  point,  to  preserve  the  freshness,  texture, 
color and quality of the food.  Menu items are pulled from inventory 
as needed, used on site, or shipped to remote serving points.

HEATING & SERVING

 

CapKold  items  can  be  quickly  heated  to  safe  serving 

temperatures  right  in  the  casing,  placed  in  steam  table  pans,  or 
individually portioned.  Groen offers a line of steam equipment that 
is perfect for rethermalizing food.
 

CapKold foods are ideal for pre-plating as part of a tray 

makeup  and  delivery  system.    They  can  be  used  in  combination 
with  freshly  prepared  foods  and  foods  which  have  been  blast-
chilled.  Randell offers a line of blast chillers as well as standard and 
customized hot and cold food tables for serving applications.

WATER BATH SLOW COOKING

 

Whole-meat products, such as roasts and turkey breasts, 

and many prepared foods such as rice, vegetables and meatloaf, 
can  be  slow-cooked  in  a  WaterJet  or  a  Cook  Tank.    Both  use 
circulating hot water to cook products, vacuum packaged in plastic 
casings. At the end of the cooking cycle, the units automatically 
drain and then circulate cold water for rapid chilling, without the 
product ever leaving the tank.
 

Water  bath  slow  cooking  can  be  done  overnight, 

unattended.    An  integral  control  system  monitors  both  cooking 
and chilling and provides a time/temperature production record 
for HACCP and quality assurance.

PROVEN HOT WATER BATH

 

CapKold  pioneered  hot  water  bath,  low  temperature 

cooking  of  meats  and  prepared  foods  in  vacuum-sealed  plastic 
casings.  CapKold Cook Tanks are capable of preparing hundreds 
of pounds of perfect rare roast beef and more. 

•  CapKold Cook Tanks are available with 500-, 1000- and 
 

2000-pound nominal.  

•  Dual purpose Tumble Chiller/Cook Tanks and WaterJets 
 

are designed for smaller operators and kitchens.

•  A powerful water circulation pump provides uniform 
 

cooking and cooling.

•  A baffled bottom steam jacket provides fast and  
 

efficient heating with direct steam.

•  Integrated control systems allow overnight, 
 

unattended cooking, cooling and documentation.

COOK TANK COOKING 

REFRIGERATED STORAGE, 
HEATING & SERVING

Loading and unloading food product with a push of a button

VENTILATION 

& UDS

Groen steamers 
are an excellent 
way to reheat 
food in casings 
or steam pans

Randell RanServe
hot food tables 
have integral 
heaters and are 
NSF listed

COOK-CHILL PRODUCTION SYSTEMS AT A GLANCE

Summary of Contents for Cook-Chill Production Systems

Page 1: ...e Jackson MS 39272 888 994 7636 601 COOK CHILL PRODUCTION SYSTEMS ...

Page 2: ...e delivering the fresh taste and quality of just cooked food CapKold kitchen from left to right shown above kettle control panel 2 kettles tumble chiller and pump fill station Cooking packaging and chilling equipment allows preparation of multiple portions in a single batch Sophisticated systems control equipment and monitor product through the entire process Combination of plastic casings and wat...

Page 3: ...al savings 318 600 Estimated savings 10 Savings of raw prepared food cost includes reduces food waste of 2 3 recipe standardization savings of 1 2 purchasing economy savings of 2 reduction in pilferage of 1 and a 3 5 cost savings on increased muscle meat yields of 25 35 CALCULATEYOURYEARLY SAVINGS CAPKOLD MENU APPLICATIONS A CapKold System can prepare a wide variety of popular menu entrees side di...

Page 4: ...e easily scheduled around normal production Output can typically be doubled or tripled with little or no additional equipment investment CapKold offers capacity for growth A refrigerated food bank provides an emergency back up in case of natural disaster or a work stoppage Food Quality CapKold food has the taste texture color and aroma of freshly prepared items Centralized purchasing ingredient pr...

Page 5: ...tilts out of the kettle eliminating the cleaning and maintenance issues associated with horizontal agitators CapKold N Series Pasta Kettles feature rim mounted drains Capkold DH INA 2 100 Kettle is a self contained gas heated model All direct steam kettles available in 50 300 gallon working capacities Larger sizes are available on request TRANSFER PACKAGING At the completion of a cooking cycle the...

Page 6: ...dly chill 100 gallons of filled casings in a circulating water bath The WaterJet will slow cook using steam slack prepackaged raw meats vegetables and starches or rapidly reheat prepared foods in its circulating hot water bath An internal lift mechanism raises and lowers product from the water eliminating the need for a hoist lifting mechanism Chills most products from temperatures of approximatel...

Page 7: ... food tables for serving applications WATER BATH SLOW COOKING Whole meat products such as roasts and turkey breasts and many prepared foods such as rice vegetables and meatloaf can be slow cooked in a WaterJet or a Cook Tank Both use circulating hot water to cook products vacuum packaged in plastic casings At the end of the cooking cycle the units automatically drain and then circulate cold water ...

Page 8: ...N ON SITE ASSISTANCE PROGRAM Kettle control panel training Information contained in this document is known to be current and accurate at the time of printing Unified Brands recommends referencing our product line websites for the most updated product information and specifications Installation Advisory Service Site visit by CapKold personnel as a supervisory service to advise the installation team...

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