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CONTROL, SAFETY, & QUALITY

Cased Product 

Time/Temperature Chart

Refrigerated Food Bank

Sanitation & Food Safety

•  Kettle and Cook Tank controls include 

time/temperature chart recorders for 

HACCP documentation.

•  Ideal for HACCP food safety programs.
•  Components are designed to the latest 

sanitary standards.

•  Products are packaged hot (sanitary).
•  Durable, multi-ply, flexible plastic casings 

allow product to be safely chilled, stored 

and rethermalized.

Planning & Control

•  A CapKold system allows advanced 

scheduling of production, labor and 

raw material purchase.

•  Employees can be scheduled on an 

eight-hour, five-day or a ten-hour, 

four-day work schedule.  Holidays and 

vacations can be easily scheduled 

around normal production.

•  Output can typically be doubled or 

tripled with little or no additional 

equipment investment.  CapKold offers 

capacity for growth.

•  A refrigerated food bank provides an 

emergency back-up in case of natural 

disaster or a work stoppage.

Food Quality

•  CapKold food has the taste, texture, color 

and aroma of freshly prepared items.

•  Centralized purchasing, ingredient 

preparation and production provides 

consistent food quality and managed 

recipe costs.  Ingredients can be 

purchased in volume.

•  Large quantity automated cooking 

ensures batch-to-batch consistency.

•  Refrigerated – NOT FROZEN – storage 

maintains cellular structure… key to 

preserving texture and consistency.

•      Cook Tank items slow cook in their 

own natural juices - tenderizing 

tougher cuts of meat, increasing yield 

and enhancing flavor.

COOK-CHILL PRODUCTION SYSTEMS AT A GLANCE

Summary of Contents for Cook-Chill Production Systems

Page 1: ...e Jackson MS 39272 888 994 7636 601 COOK CHILL PRODUCTION SYSTEMS ...

Page 2: ...e delivering the fresh taste and quality of just cooked food CapKold kitchen from left to right shown above kettle control panel 2 kettles tumble chiller and pump fill station Cooking packaging and chilling equipment allows preparation of multiple portions in a single batch Sophisticated systems control equipment and monitor product through the entire process Combination of plastic casings and wat...

Page 3: ...al savings 318 600 Estimated savings 10 Savings of raw prepared food cost includes reduces food waste of 2 3 recipe standardization savings of 1 2 purchasing economy savings of 2 reduction in pilferage of 1 and a 3 5 cost savings on increased muscle meat yields of 25 35 CALCULATEYOURYEARLY SAVINGS CAPKOLD MENU APPLICATIONS A CapKold System can prepare a wide variety of popular menu entrees side di...

Page 4: ...e easily scheduled around normal production Output can typically be doubled or tripled with little or no additional equipment investment CapKold offers capacity for growth A refrigerated food bank provides an emergency back up in case of natural disaster or a work stoppage Food Quality CapKold food has the taste texture color and aroma of freshly prepared items Centralized purchasing ingredient pr...

Page 5: ...tilts out of the kettle eliminating the cleaning and maintenance issues associated with horizontal agitators CapKold N Series Pasta Kettles feature rim mounted drains Capkold DH INA 2 100 Kettle is a self contained gas heated model All direct steam kettles available in 50 300 gallon working capacities Larger sizes are available on request TRANSFER PACKAGING At the completion of a cooking cycle the...

Page 6: ...dly chill 100 gallons of filled casings in a circulating water bath The WaterJet will slow cook using steam slack prepackaged raw meats vegetables and starches or rapidly reheat prepared foods in its circulating hot water bath An internal lift mechanism raises and lowers product from the water eliminating the need for a hoist lifting mechanism Chills most products from temperatures of approximatel...

Page 7: ... food tables for serving applications WATER BATH SLOW COOKING Whole meat products such as roasts and turkey breasts and many prepared foods such as rice vegetables and meatloaf can be slow cooked in a WaterJet or a Cook Tank Both use circulating hot water to cook products vacuum packaged in plastic casings At the end of the cooking cycle the units automatically drain and then circulate cold water ...

Page 8: ...N ON SITE ASSISTANCE PROGRAM Kettle control panel training Information contained in this document is known to be current and accurate at the time of printing Unified Brands recommends referencing our product line websites for the most updated product information and specifications Installation Advisory Service Site visit by CapKold personnel as a supervisory service to advise the installation team...

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