OM-CKPF/3 21
Pump/Fill Station:
• Wipe down all exterior and interior surfaces with a cloth moistened with detergent in a hot
water solution. Rinse off the detergent with a second cloth moistened and frequently rinsed
in hot water and then dry all surfaces with a third cloth.
• Disassemble the entire pumping path assembly from the 3” elbow on the underside of the
pump housing to the product valve above the table. The components are connected with
Tri-Clamps, gaskets and holding brackets that secure the tubing to a pipe support frame.
• Clean the piping components (except for the gaskets) in a pot washing machine and rinse
thoroughly. Clean the gaskets and product valve by hand in a hot water/detergent solution
and rinse thoroughly with clean water.
• Clean the pump housing and rotors as follows:
Step 1:
Remove the pump housing cover by loosening the eight nuts. Carefully pull off the rotors
and inspect the inside of the housing cavity. Hand wash the cavity, cover and rotors with a
solution of hot water and detergent. Rinse the cavity, cover and rotors with clean, hot water
and dry them with a clean cloth.
Step 2:
Slide the rotors back onto the shafts, taking care to match them to the mating corners on
each shaft. Place a new paper gasket on the pump housing (a new gasket is required each
time you clean and re-assemble the pump).
Step 3:
Place the pump cover on the pump housing with the edge stamped
TOP
uppermost. Install
the eight nuts hand-tight. Tighten the nuts fully with the cross-wrench supplied with the
pump/fill unit.
• Clean the pipe framework that the tubing and product valve is secured to with a cloth and
hot water/detergent solution and then rinse with a clean cloth and clear water.
• Reassemble the piping components and product valve with the Tri-Clamps and gaskets and
secure the assembly to the support pipe frame.
Cleaning Tips:
• When you are finished with a kettle load and intend to do another load:
-
CLOSE
the kettle outlet valve (drop down or ball), rinse the kettle interior with a high-
pressure spray hose and brush down any particles the spray does not loosen.
-
OPEN
the kettle outlet valve and set the pump/fill station to
CONTINUOUS
. The pump
will run continuously and the kettle will empty through the pump. Wastewater will flow
into the sink under the product valve, down the drain hose and out the rear of the pump/
fill cabinet to a floor drain.
NOTE
: if you wish to reduce the BOD rating due to debris in
the waste water, use a strainer or porous bag to remove the solids before they reach the
floor drain. This procedure effectively strains solids out of the pumped cleanup water.
- Rinse the kettle while continuously pumping, to ensure all particles and debris are
removed and the interior is clean.
- Turn
OFF
the pump and close the kettle valve – you are now ready for a new load.
•
DO NOT SPRAY ELECTRONIC CONTROLS
with a high pressure hose. The control console is
water resistant, but
NOT
waterproof.
• It is recommend that you consult with your provider of commercial cleaning supplies on the
proper chemicals to use in cleaning and sanitizing your CapKold CKPF/3 Mobile Pump/Fill
Station and other CapKold equipment. The supplier will have direct contact with technical
advisors who are knowledgeable in the best methods for cleaning and which chemicals are
most suited for the water available in your specific location.
Equipment Cleaning/
Sanitization Procedures
Summary of Contents for CKPF/3
Page 23: ...OM CKPF 3 23 Maintenance PRODUCT VALVE OPERATOR FOOT SWITCH INVERTER PUMP MOTOR ...
Page 27: ...OM CKPF 3 27 Suggested Spare Parts List ...
Page 28: ...28 OM CKPF 3 Suggested Spare Parts List ...
Page 29: ...OM CKPF 3 29 Suggested Spare Parts List ...
Page 30: ...30 OM CKPF 3 Wiring Schematic ...
