Canon STAPLER SORTER-L1/MS-C1 Service Manual Download Page 129

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CANON STAPLER SOTRER-L1 MS-C1 REV.0 NOV. 1998 PRINTED IN JAPAN (IMPRIME AU JAPON)

A-9

24VL

JP2

OP_0OHM(3216)

CONNECT_PATTERN

24VP

RXD

GND

TXD

GND

J15

7
8

ERA15

D20

24VLA

24VL

24VPA

24VPD

24VPC

C45

HC08

R68

Q10

D24
MA111

Q32
MTD3055VL1

C42

C43

C36

TXD <A-8>

R15

R27

R29

R33

R35

R26

R30

Q13

R14

R13

HC04

RXD <A-8>

R12

R10

R11

J10

1SS133

R31

24VPA

24VPB

ZD1
RD18

R34

Q15

DTC114EK

R59

R20

R32

SHIFT CLK <A-11>

UP LIMIT <A-9>

IPB2 <A-8>

IPB0 <A-8>

IPB5 <A-8>

P21 <A-8>

1
2

R91

R92

R95

R94

Q21
2SC2412

R93

R20

J16

D3
1SS133

R17

ANI2 <A-8>

YVL437

TP1

R16

IPB6 <A-8>

R10

R19

C44

R90

Q35
MTD3055VL1

Q34

2SJ137

R89

Q13
HC04

Q10

HC08

R64

D21
RB751V-40

R69

P36 <A-8>

P10 <A-8>

P35 <A-8>

UP LIMIT <A-9>

S7136

D23
MA111

R88

R87

R86

Q13
HC04

Q22
2SC2412

R63

JOINT

LEAD CAM HOME POSITION
SENS

BIN UNIT UPPER LIMIT SENS

SHIFT MOTOR

GUIDE BAR HOME POSITION SENS

BIN INSIDE PAPER SENS

BIN SHIFT MOTOR CLOCK SENS

BIN UNIT SHIFT HOME POSITION/
LOWER LIMIT SENS

FOR STAPLER SORTER

Summary of Contents for STAPLER SORTER-L1/MS-C1

Page 2: ... QUESTIONS REGARDING INFORMATION CONTAINED HEREIN SHOULD BE DIRECTED TO THE COPIER SERVICE DEPARTMENT OF THE SALES COMPANY THIS DOCUMENTATION IS INTENDED FOR ALL SALES AREAS AND MAY CONTAIN IN FORMATION NOT APPLICABLE TO CERTAIN AREAS COPYRIGHT 1998 CANON INC Printed in Japan Imprimé au Japon Use of this manual should be strictly su pervised to avoid disclosure of confidential information Prepared...

Page 3: ...sorter Chapter 4 Maintenance and Inspection gives lists of periodically replaced parts and consumables durables and a scheduled servicing chart Chapter 5 Troubleshooting shows how to troubleshoot possible faults and gives electrical parts arrangement diagrams LED check pin diagrams by PCB and self diagnosis tables In addition to the above chapters this Service Manual contains an Appendix consistin...

Page 4: ...s 1 is used to indicate that the voltage level of a given signal is High while 0 is used to indicate Low The voltage value however differs from circuit to circuit In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the...

Page 5: ...R 2 6 II BASIC OPERATIONS 2 7 A OUTLINE 2 7 B BASIC OPERATIONS 2 9 III FEED DRIVE SYSTEM 2 19 A OUTLINE 2 19 B CONTROLLING THE FEED SPEED 2 21 C OVERSTACK CONDITION 2 22 D JAM 2 24 IV STAPLER UNIT DRIVE SYSTEM 2 26 A OUTLINE 2 26 B STAPLER UNIT 2 28 C CONTROLLING THE SWINGING MOVEMENT OF THE STAPLER UNIT 2 33 D HOLDING THE PAPER 2 37 E STAPLING OPERATION TIMING 3 DOCUMENTS NO OF SHEETS OF PAPER 3 ...

Page 6: ...IT 3 11 CHAPTER 4 MAINTENANCE AND INSPECTION I PERIODICALLY REPLACED PARTS 4 1 II CONSUMABLES 4 1 III PERIODICAL SERVICING 4 1 CHAPTER 5 TROUBLESHOOTING I STANDARDS AND ADJUSTMENT 5 1 A ELECTRICAL SYSTEM 5 1 B MECHANICAL SYSTEM 5 8 II TROUBLESHOOTING 5 12 A PROCEDURE 5 12 III ELECTRICAL PARTS LAYOUT DIAGRAM 5 16 A SENSORS 5 16 B MOTORS SWITCHES PCBS 5 17 IV PCB 5 18 A DIP SWITCH FUNCTION LIST 5 19...

Page 7: ...ME AU JAPON CHAPTER 1 GENERAL DESCRIPTION I FEATURES 1 1 II SPECIFICATIONS 1 2 III NAMES OF PARTS 1 5 A External view 1 5 B Cross section 1 6 IV OPERATION 1 7 A Operation panel 1 7 B Stapling 1 8 C Resupply of staples to stapler 1 10 D Removing a staple jam 1 12 E Removing paper clogging 1 13 ...

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Page 9: ...s resulting in better stacking performance higher reliability and improved serviceability 2 High performance Stapler Unit The use of a newly designed stapler enabled stapling as many as 30 sheets instead of 20 while making removal of staple jams easier 3 Applicable to multiple types of copiers The machine uses a straight path mechanism for its passage of paper It also uses a DIP switch to allow sw...

Page 10: ... B4 LGL 15 Copies A3 2 11 x17 Staple sort mode 3 30 Copies A4 LTR B5 A4R LTRR 25 Copies B4 LGL 15 Copies A3 2 11 x17 Group mode 20 Copies A4 LTR B5 A5 STMT A4R LTRR B5R 15 Copies A3 2 B4 LGL 11 x17 Stream sorting 30 Copies A4 LTR B5 A5 STMT A4R LTRR B5R 25 Copies B4 LGL 15 Copies A3 2 11 x17 Approx 10 sec Available A bin may be specified by the host copier STAPLE key STAPLE RESUPPLY indicator MANU...

Page 11: ... As per copier As per copier 24V from copier Stapler sorter Approx 45W Non staple sorter Approx 30W Stapler sorter ZQQxxxxx Non staple sorter ZQRxxxxx Stapler sorter Approx 12kg Notincluding mounting kit Non staple sorter Approx 10kg Not including mounting kit Stapler sorter 390 x 555 x 390 mm Not including mounting kit Non staple sorter 390 x 512 x 390 mm Not including mounting kit Remarks 28 cop...

Page 12: ...GENERAL DESCRIPITON 1 4 COPYRIGHT 1998 CANON INC CANON STAPLER SOTRER L1 MS C1 REV 0 NOV 1998 PRINTED IN JAPAN IMPRIME AU JAPON Item Staple position 1 Spec 1 Stapler sorter only Feed direction 5 5 2 0mm 6 0 2 0mm ...

Page 13: ...ER L1 MS C1 REV 0 NOV 1998 PRINTED IN JAPAN IMPRIME AU JAPON 1 5 CHAPTER 1 GENERAL DESCRIPITON III NAMES OF PARTS A External view 1 Bin unit 2 Stapler unit cover 1 3 Stapler unit 1 4 Feed guide unit 1 Stapler sorter only Figure 1 301 1 2 3 4 1 1 ...

Page 14: ...6 COPYRIGHT 1998 CANON INC CANON STAPLER SOTRER L1 MS C1 REV 0 NOV 1998 PRINTED IN JAPAN IMPRIME AU JAPON B Cross section Figure 1 302 1 Bin unit 2 Guide bar 1 3 Roll 4 Stapler unit 1 5 Feed roller 1 Stapler sorter only 3 1 2 5 4 1 1 ...

Page 15: ...nsert Staple at the start The indicator turns on when stapling is ready If the key is pressed during the stapling process the process is discontinued The lamp blinks when the staple jam occurs in the stapler The lamp lights up when the staples in the stapler have exhausted The indicator turns on in the absence of a staple cartridge Remarks The process cannot be discontinued during the manual inser...

Page 16: ...ling The copies delivered to the bins with DF will be stapled automatically When a document is set to the document plate manual stapling is possible after completion of copying 2 Manual staple The Staple key will turn on if a copying run is executed by selecting non sort mode or sort mode Press the Staple key so that the copies in the bins will be stapled in sequence Mode w DF used w o DF Non sort...

Page 17: ... MANUAL STAPLE key 1 Remove all copies from the bin unit The bin unit returns to the home position 2 Check that the bin unit is at the home position n Otherwise switch the copier OFF and then ON 3 Insert the copies into the top bin of the bin unit along the guide plate The MANUAL STAPLE key blinks n Make sure that no more than 30 copies equivalent to paper of 80 g m2 4 Press the MANUAL STAPLE key ...

Page 18: ...exhausted the STAPLE RESUPPLY LED blinks Then fill the stapler with new staples in the following procedure Caution Installing and removing the staple cartridge repeatedly may cause a staple jam Therefore advise customers not to remove the staple cartridge except when resupplying staples or at the time of staple jam 1 Open the stapler unit cover 2 Remove the staple cartridge Figure 1 404 3 Remove t...

Page 19: ...1 GENERAL DESCRIPITON 4 Set new staples correctly to the cartridge n Do not peel off the seal to which the staples are attached before setting the staples to the cartridge Figure 1 406 5 Pull out the seal attached with staples straight Figure 1 407 6 Set the staple cartridge Figure 1 408 7 Close the stapler unit cover ...

Page 20: ...PAN IMPRIME AU JAPON D Removing a staple jam Stapler sorter only When a staple jam occurs in the stapler remove it in the following procedure 1 Open the stapler unit cover 2 Remove the staple cartridge 3 Push down the face plate and remove all staple jams Figure 1 409 4 Close the face plate and set the staple cartridge ...

Page 21: ...RIPITON E Removing paper clogging 1 Within sorter a Feed unit 1 Open the copier s front cover and open the copier by holding the latch lever 2 Remove the clogged paper Figure 1 410 3 When the paper can be seen from the bin side insert your hand from the bin side and pull out the clogged paper 4 Close the copier and its front cover ...

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Page 23: ...2 7 B Basic operations 2 9 III FEED DRIVE SYSTEM 2 19 A Outline 2 19 B Controlling the feed speed 2 21 C Overstack condition 2 22 D Jam 2 24 IV STAPLER UNIT DRIVE SYSTEM 2 26 A Outline 2 26 B Stapler unit 2 28 C Controlling the swinging move ment of the stapler unit 2 33 D Holding the paper 2 37 E Stapling operation timing 3 documents No of sheets of paper 3 2 38 V BIN UNIT DRIVE SYSTEM 2 39 A Out...

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Page 25: ...unctional construction The sorter can be divided into six functional blocks i e control panel 1 feed drive system bin unit drive system stapler unit drive system 1 guide bar drive system 1 and control system 1 Stapler sorter only Figure 2 101 Control panel Bin unit drive system Feed drive system Stapler unit drive system Guide bar drive system Control system ...

Page 26: ...controller The ICs on the sorter controller PCB has the functions as shown in the table below Symbol Q4 Q12 Q6 Function Sequence control sensor adjustment operation mode control etc Built in sequence program control Control of communication with copier Table 2 101 1 Stapler sorter only Figure 2 102 Sorter controller PCB Sensor Switch Control panel 1 Q4 CPU RAM Copier Q12 ROM Q6 Communication IC Mo...

Page 27: ...3 Stapler motor 1 M5 M3 M4 M2 M1 J40 J34 J22 J35 J36 1 2 4 5 3 1 4 5 2 1 2 1 2 1 3 3 1 4 5 2 3 1 4 6 3 1 4 6 1 2 3 4 6 4 1 3 6 4 1 3 5 4 2 1 1 2 3 4 5 1 2 4 5 1 2 4 5 Guide bar swing motor 1 Shift motor Feed motor Stapler unit swing motor 1 J11 J4 J5 J3 J2 A B A B A A B B A A B B Sorter controller PCB See page 2 33 for details See page 2 51 for details See page 2 47 for details See page 2 23 for d...

Page 28: ...11 J9 J13 J16 J41 J12 J24 4 3 2 1 4 3 2 1 4 3 2 1 1 2 3 4 3 2 1 7 6 5 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 1 2 3 3 2 1 6 5 4 7 8 9 3 2 1 PI3 PI2 PI1 PI7 PI4 PI5 PI6 When lead cam is at the home position 1 When cartridge is absent 1 When staple is absent 1 When stapling operation is at home position 0 When guide bar is at the home position 1 When print paper is detected 1 When stapling is absent 1 When st...

Page 29: ...3 COM COM COM NO NO NO Stapler unit home position switch 1 Stapler door switch 1 Load detecting switch 1 Bin inside paper sensor 1 Bin inside paper sensor 1 light emitting unit J31 J32 1 2 1 2 1 2 COM 5V 5V Vout GND BINPA 1 3 2 4 5 3 1 2 PS1 PS2 When stapling operation is at home position 1 When the stapler door is closed 1 When a load is imposed on the bin unit 0 24V DENDET J1 SW3 COM NO Load det...

Page 30: ...opier to be installed The functions are changed over by turning ON or OFF the No 6 dip switch SW3 on the sorter controller PCB SW3 6 Communication system ON Level 2 New IPC communication OFF Level 1 Former IPC communication These signals are first written into the RAM on the sorter controller PCB and then sent out in response to control signals from the CPU Q4 Though a service man cannot check if ...

Page 31: ...ore copies are stacked in the 1st bin the sorter and the copier will suspend operation They will resume operation when all copies have been removed from the bin and the Copy Start key is pressed If 101 or more copies are to be made of one original page or stack mode is selected in combination with level 2 communication mode new 20 copies or 15 copies will be stacked per bin depending on the size o...

Page 32: ... MS C1 REV 0 NOV 1998 PRINTED IN JAPAN IMPRIME AU JAPON Figure 2 201 2 Sort group Stack The copies are delivered to the sort bins At this time the bin units move up and down to sort the copies If the copier requests stapling the delivered copies will be stapled accordingly Figure 2 202 ...

Page 33: ...ns The basic operations that take place in each of the available modes are discussed below 1 Non sort mode The following basic operations take place when 100 or fewer copies are made of a single original In addition the width of the paper must be 210 mm or more 1 The copier s COPY START key is pressed 2 The guide bar swings from the center of the delivered paper to the position of 1 2 of paper siz...

Page 34: ... 206 Figure 2 205 5 All copies have been made 6 As many copies as specified are delivered and operation ends 7 The guide bar swings two times If the copier requests stapling the following operations will be performed 4 The guide bar swings each time delivery is made along the guide plate putting the copies into order Paper delivered Paper delivered ...

Page 35: ... TIMING 8 The guide bar puts the copies into order the stapler unit moves to the stapling position and the paper hold arm holds the paper Figure 2 207 9 The stapler unit staples the copies 10 The guide bar paper hold arm and stapler unit move away from the copies and the operation ends Paper delivered Stapler unit Paper retaining arm ...

Page 36: ...The copier s COPY START key is pressed 2 The guide bar swings from the center of the delivered paper to the position of 1 2 of paper size 6mm Figure 2 209 Figure 2 210 Figure 2 208 3 The guide bar swings each time delivery is made along the guide plate putting the copies into order and the bin unit shifts by one bin Copy delivery direction Paper delivered ...

Page 37: ...g is executed Figure 2 212 6 The above operations are repeated for the number of documents to be copied 7 After completion of copying the guide bar returns to the home position and the operation ends If no document feeder is used the bin unit returns to the home position each time the COPY START key is pressed therefore reverse sorting is not executed If the copier requests stapling the following ...

Page 38: ...pies into order the stapler unit moves to the stapling position and the paper hold arm holds the paper Figure 2 214 10 The stapler unit staples the copies 11 The guide bar paper hold arm and stapler unit move away from the copies 12 The bin unit shifts by one bin Figure 2 215 13 9 through 12 above are executed for all copies and the opreration ends Paper delivered Paper delivered Stapler unit Pape...

Page 39: ...TIMING 3 Group mode 1 The copier s COPY START key is pressed 2 The guide bar swings from the center of the delivered copies to the position of 1 2 of the paper size 6 mm Figure 2 216 3 The guide bar swings each time doliver is made along the guide plate putting the copies into order Figure 2 217 Copy delivery direction Paper delivered ...

Page 40: ...JAPAN IMPRIME AU JAPON 4 All copies for a single document have been made 5 A new document is placed and the bin unit shifts by one bin and delivery continues Figure 2 218 6 The above operations are repeated for the number of documents to be copied 7 After completion of copying the guide bar returns to the home position ...

Page 41: ...IMING 4 Stack mode 1 The copier s COPY START key is pressed 2 The guide bar swings from the center of the delivered copies to the position of 1 2 of the paper size 6 mm Figure 2 219 3 The guide bar swings each time delivery is made along the guide plate putting the copies into order Figure 2 220 Paper delivered Copy delivery direction ...

Page 42: ...ER SOTRER L1 MS C1 REV 0 NOV 1998 PRINTED IN JAPAN IMPRIME AU JAPON 4 As many as 20 or 15 copies have been stacked per bin the bin unit will shift by a single bin and delivery will continue Figure 2 221 5 After completion of copying the guide bar returns to the home position ...

Page 43: ...the feed system is shown in Figure 2 301 The feed system moves the copies from the copier to the bins by its feed roller The feed roller is driven with the feed motor M2 Copy feed condition is detected with the paper detection sensor PI5 on the sorter controller circuit PCB Figure 2 301 M2 Feed motor Feed motor drive signal PI5 Paper detection sensor Paper detection signal Sorter controller PCB ...

Page 44: ...IME AU JAPON Feed motor control circuit diagram is shown in Figure 2 302 A 2 phase stepping motor is used for the feed motor The feed speed is controlled by the frequency of pulses of the pulse signal A A B and B of the motor driver IC Q19 Figure 2 302 Q4 CPU Q19 Motor driver FMTA FMTB Sorter Controller PCB A A B B Feed motor M2 ...

Page 45: ...ng speed is reduced with the torque limiter Figure 2 303 2 Process speed Process speed is the speed of the copies from the time when they are received from the copier first until they are transferred fully into the sorter This speed is the same as the process speed of the copier 3 Pull In Delivery Speed The tern refers to the speed at which copy paper is moved from the copier s fixing assembly for...

Page 46: ...n exceeded In group mode or stack mode an overstacking condition will also occur when the bin shift signal is received at the 10th bin Non sort mode A4 LTR B5 A5 STMT A4R LTRR B5R A3 B4 LGL 11 x17 Max loaded copies 1st bin 100 copies Sort mode A4 LTR B5 A5 STMT A4R LTRR B5R B4 LGL A3 11 x17 Max loaded copies 30 copies 25 copies 15 copies Group mode A4 LTR B5 A5 STMT A4R LTRR B5R A3 B4 LGL 11 x17 M...

Page 47: ...er used No of documents 5 Set No of copies 30 1 Set up as shown for the above example and turn ON the copy start key 2 Each time when the document is changed 30 copies are delivered to the sorter 3 When 100st copy is delivered to the 1st bin the operation stops once 4 By removing the copies in the bin unit and turning ON the copy start key again copying is performed for remaining sheets 50 sheets ...

Page 48: ... through the sorter to the bins are fed to the specified bins and then the operation stops Figure 2 305 a a Normal Abnormal Copier paper delivery signal Feed motor M2 Jam signal SJAM Time required to feed paper for 350mm varies depending on copier type Paper detection sensor PI5 Figure 2 304 Reference If a jam occurs in the sorter open the copier remove the jam and close the copier to reset 1 Feed...

Page 49: ... the SJAM signal is issued 4 Door open jam If the stapler unit cover of the sorter is opened during operation the SJAM signal will be generated n When the COPY START key is pressed after the jam has been detached the remaining number of copies will be automatically copied and delivered to the sorter by the work of the reset mechanism If a jam occurs in the copier the sorter stops operation after a...

Page 50: ... bins The stapler is driven by the stapler motor M5 The stapler unit swings by the stapler unit swing motor M1 When the stapler unit is at the home position it is detected by the stapler unit swing home position switch SW1 and the stepping motor drives for the specified number of pulses to move the stapler unit to the swing position When the stapler unit swings the stapler presses the paper hold a...

Page 51: ...ERATIONS AND TIMING SW4 SW5 SW1 M5 M1 Stapler motor Stapler motor drive signal No staple detection signal No cartridge detection signal Stapling operation home position detection signal PI7 Stapler unit swinging home position detection signal Stapler unit swing motor drive signal Soter controller circuit PCB Figure 2 401 ...

Page 52: ...ation is executed by the rotation of a cam and the stapling home position sensor PI7 keeps count of the operations The no cartridge detection switch SW5 detects presence absence of the staple cartridge and the no staple detection switch SW4 detects presence absence of staples in the staple cartridge Figure 2 402 Figure 2 403 Construction of stapler unit drive system SW4 SW5 PI7 Stapling operation ...

Page 53: ...urrent detection circuit Q28 Q16 Q17 Q13 Q13 Q29 Q26 Q27 M5 2 Controlling the stapler motor M5 a Outline The block diagram in Figure 2 404 shows the stapler motor control circuit A DC motor is used for the stapler motor M5 This circuit has major functions as follows Stapler motor ON OFF control Stapler motor rotating direction control Stapler motor overcurrent protection Figure 2 404 ...

Page 54: ...as follows 1 Stapler motor forward signal SPMCW 2 Stapler motor reversal signal SPMCCW Staple motor rotating direction Forward Reversal Stop SPMCW 1 0 1 SPMCCW 0 1 1 Table 2 401 c Stapler motor overcurrent protection After the staple motor starts rotating the current detection circuit unit detects the current flowing to the stapler motor constantly When overcurrent is detected the current detectio...

Page 55: ...jam If a staple jams in the stapler unit or some other trouble occurs there the stapler motor M5 is controlled as follows 1 A staple jam imposes an overload on the stapler motor 2 The stapler cannot return to the home position within 1 second after starting stapling operation 3 The staple motor reverses the rotation to move the stapler unit back to the home position 4 A warning is sent to the copi...

Page 56: ... is pushed by the staples and the sorter controller detects the presence of staples When staples have exhausted remaining about 40 staples the no staple detection switch SW4 is opened normally open and the sorter controller detects the exhaustion of staples At the same time the sorter controller causes the staple resupply indicator to light up After no staple is detected stapling operation does no...

Page 57: ...t shifts the stapler unit swings as illustrated in Figure 2 407 to prevent contact with the copies inside the bins The stapler unit swings by the stapler unit swing motor M1 Refer to 2 27 for details A stapler unit home position switch SW1 is provided to detect the stapler unit at the home position Stapling postion Retracted position Stapler unit swing motor M1 Stapler unit home position switch SW...

Page 58: ...he swing position of stapler unit The stapler unit home position switch SW1 detects the stapler unit at the home position Its stapling position is determined by the number of pulses to drive the stapler unit swing motor M1 Figure 2 407 Stapling position Stapler unit home position switch SM1 Stapler sliding mount Home position Stapler unit swing motor M1 ...

Page 59: ...shows the control circuit of the stapler unit swing motor M1 The stapler unit swing motor is a 2 phase stepping motor By controlling the output of pulse signal A A B and B ON OFF and the rotating direction of the stapler unit swing motor M4 are switched Figure 2 408 Q4 CPU Q18 Motor driver SPSWPA SPSWPB Sorter Controller PCB A A B B Stapler unit swing motor M1 SW1 NO 24V Shift motor Stapler unit h...

Page 60: ... The CPU Q4 on the sorter control PCB is instructed a stapling mode by the copier The CPU sends drive pulses SPSWPA and SPSWHB to the motor driver circuit The motor driver circuit drives the stapler unit swing motor M1 according to signals The output of the pulse signal A A B and B is fixed when the stapler unit swing motor M1 is at the hold condition ...

Page 61: ...etaining movement is executed during stapling operation The paper retaining arm is shifted by the guide stopper when the stapler unit swings thereby holding copy paper in place At the same time the bin support arm of the stapler unit holds up the bin unit from under so as to ensure stable stapling Paper retaining arm Guide stopper Figure 2 409 Figure 2 410 Bin support arm Bin Paper ...

Page 62: ...tapling operation timing 3 documents No of sheets of paper 3 Figure 2 411 Motor reversal Staple demand signal from copier STRQ Stapler swing unit Stapler swing motor M1 Stapler unit Stapler motor M5 Bin unit Bin shift motor M4 Stapler unit swinging home position switch SW1 Stapling operation home position sensor PI7 Lead cam position sensor PI1 ...

Page 63: ...or M4 and moved up and down The guide bar is driven by the guide bar motor M3 and put the copies into order 1 1 Stapler sorter only Figure 2 501 M4 M3 PS1 PI3 PI2 PI4 PI1 PS2 PI6 Guide bar LED ON signal 1 Bin unit shift home position Lower limit detection signal Shift motor clock signal Upper limit detection signal Bin shift motor drive signal Bin inside paper detection signal 1 Guide bar home pos...

Page 64: ...The bin unit is constructed as shown in Figure 2 502 The bins are accommodated on which rolls are attached to receive each bin The upper and lower dummy rolls are integrated with the bin unit and fixed to both ends of the bin frame The lower dummy roll has eccentric construction to be used for adjusting the bin roll height refer to page 5 8 for the adjusting method Figure 2 502 ...

Page 65: ... of the bin unit The lead cams are driven by the bin shift motor M4 which is capable of rotating in both clockwise and counterclockwise direction Figure 2 503 When the lead cams rotate and thereby the rolls move up and down along the slope of the lead cams the bins connected to the bin frame and rolls move accordingly up and down Lead cam Bin shift motor Drive belt Front side lead cam drive Roll L...

Page 66: ...e lead cam grooves are sloped all the way however the lead cams would rotate under the weight of the bin unit As such the grooves of the lead cams are provided with level sections which keep the rolls in place at rest this condition is monitored by the lead cam home position sensor PI1 Level section Lead cam home position sensor PI1 Figure 2 505 ...

Page 67: ... Unit Shift Home Position Lower Limit Sensor PI3 Bin Unit Upper Limit Sensor PI4 Detect an overrun condition of the bin unit Stapler Unit Home Position Switch SW1 When the stapler unit is not at home position the stapler unit home position switch SW1 cuts off the 24V current thereby preventing the bin shift motor M4 from rotating to prevent contact between the bin unit and the stapler unit Load De...

Page 68: ...he bin is moved to and stopped at the level section of the lead cam However in the case of a medium large size sheets the roll of the bin is moved to the slope section of the lead cam and the bin is moved up by 6 mm At the time of copy feed shifts the bin unit by 1 bin The micro computer on the sorter controller PCB controls the bin shift motor rotation so that the bin unit can shift by 1 bin whil...

Page 69: ... in the bin unit and swings as shown in the figure below The guide bar has following functions a Putting the copies into order The guide bar is driven by the guide bar swing motor M3 The guide bar home position sensor PI6 detects the guide bar at the home position Guide bar swing motor M3 Guide bar Guide bar home position sensor PI6 Gide bar home position signal Sorter controller PCB Gide bar swin...

Page 70: ...APAN IMPRIME AU JAPON 2 Operation to put the copies into order The guide bar operates each time when a sheet of copy is delivered to put the copies into order It also holds the copies when they are stapled The guide bar swing width is determined by the paper size signal from the copier Paper size Guide bar Figure 2 509 ...

Page 71: ... controller PCB sends drive pulses GBMPA GBMPA GBMPB and GBMPB to the motor driver The motor driver controls the output timing of the pulse signal A A B and B according to each signal thereby switching ON and OFF the guide bar swing motor M3 and its rotating direction While the guide bar swing motor M3 is at the hold condition the output of the pulse signal A A B and B is fixed Q1 CPU Q30 Motor dr...

Page 72: ...in unit Stapler sorter only 1 Outline The bin internal paper sensor consists of an LED phototransistor and built in control circuit and serves to detect the presence absence of paper inside the bin LED PS1 Bin unit Photo transistor PS2 5V Sorter controller circuit PCB Light receiving unit PS2 Light emitting unit PS1 Bin inside sensor Figure 2 512 Figure 2 511 ...

Page 73: ... detects the lower limit The sorter control PCB stops immediately to drive the bin shift motor M4 and indicates an error code on the control panel on the copier at the same time 2 Bin unit upper limit sensor The sorter bin unit upper limit is detected by the actuator integrated with the bin unit and the bin unit upper limit sensor PI4 If any trouble occurs and the bin unit attempts to rise above t...

Page 74: ...to the load detecting switch and the bin shift motor The bin shift motor is supplied not only with 24 VPC for ascent but also with 24 VPD for descent through a load detecting switch The stapler motor is supplied with 24 VPE coming through the stapler door switch 24 VL is converted by the regulator circuit on the sorter controller PCB into 5 V for supply to the logic system and the various sensors ...

Page 75: ...2 B Removing the Bin 3 4 C Removing the Bin Shift Motor M4 3 5 D Lead Cam 3 5 E Removing the Guide Swing Motor M3 3 7 III FEEDING GUIDE UNIT 3 8 A Removing the Feeding Guide Unit 3 8 B Removing the Feed Motor M2 3 8 C Removing the Feed Roller 3 9 IV STAPLER UNIT 3 10 A Removing the Stapler Unit 3 10 V STAPLER SWING UNIT 3 11 A Removing the Stapler Unit Swing Motor M1 3 11 B Removing the Stapler Sw...

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Page 77: ...g inspecting or repairing the inside of the machine Covers that can be detached by mere removal of the screws are left out of the procedure Note Take care when removing the front cover so that the connector behind the control panel will not be damaged 1 Front cover 2 2 Right cover 2 3 Rear cover 2 4 Stapler unit cover unit 1 5 Feed guide unit Figure 3 101 1 Stapler sorter only Numerals in show the...

Page 78: ...t cover and rear cover 2 1 Disconnect the two connectors 1 of the sorter controller PCB 3 1 Remove the three screws 3 and detach the bin harness 2 Caution When fitting the bin unit into the body take care not to twist the bin harness 3 1 2 1 1 1 4 Remove the screw 5 and detach the bin stopper 4 Then remove the bin stopper at the rear in the same way 4 5 Figure 3 201 1 Stapler sorter only Figure 3 ...

Page 79: ...MPRIME AU JAPON 3 3 CHAPTER 3 MECHANICAL SYSTEM 6 7 Figure 3 203 6 Place the removed bin unit as shown in the diagram Figure 3 204 5 Place the sorter as shown in the diagram and turn the lead cam 6 both front and rear at the same time in the direction of the arrow to detach the bin unit 7 ...

Page 80: ...D IN JAPAN IMPRIME AU JAPON B Removing the Bin 1 Remove the bin unit from the sorter and place it on the work table 2 Remove the four screws 2 and detach the bin front cover 1 3 1 Remove the screw 4 and detach the guide bar 3 5 Figure 3 205 Figure 3 206 1 Stapler sorter only 4 Remove the bin 5 3 1 1 2 2 2 4 1 ...

Page 81: ...ing the Lead Cam 1 Turn on the copier and press SW2 on the sorter controller PCB to move down the bin unit to bottommost position 2 Turn off the copier and remove the sorter from the copier Caution The bin unit will drop if you remove the front and rear lead cams at the same time Be sure to remove the lead cams one at a time 3 Remove the screw 2 and detach the lead cam home position sensor 1 4 Rem...

Page 82: ...ive gear 1 at the front in place 2 Adjust the engagement of the lead cam drive gear 1 so that the reference markings R R or F F at the front rear match as shown Turn the front and rear lead cams in the direction in which the bin unit moves up 1 3 2 5 4 Figure 3 209 Figure 3 210 3 Pull the shaft 5 to the front so that the play of the lead cam drive gear 1 is minimum then fix the adjusting plate 2 i...

Page 83: ...the Guide Swing Motor M3 Stapler soter only 1 Remove the two screws 2 and detach the alignment cover 1 2 Remove the two screws 5 and disconnect the connector 4 then detach the guide swing motor 3 Caution When mounting the alignment cover be sure to fit the harness in the wire saddle so as to avoid biting of the bin harness 2 1 3 5 4 2 Figure 3 211 ...

Page 84: ...Removing the Feed Motor M2 1 Remove the right cover 2 Disconnect the connector 2 and remove the two screws 3 and detach the feed motor 1 3 1 2 3 Figure 3 302 III FEEDING GUIDE UNIT A Removing the Feeding Guide Unit 1 Remove the front cover right cover and rear cover 2 Remove the screw 1 and detach the feed guide unit 2 2 1 1 Figure 3 301 ...

Page 85: ...8 PRINTED IN JAPAN IMPRIME AU JAPON 3 9 CHAPTER 3 MECHANICAL SYSTEM C Removing the Feed Roller 1 Remove the front cover right cover rear cover and feed guide unit 2 Remove the two E rings 1 and detach the two bushings 2 3 Remove the feed roller 3 3 1 2 2 1 Figure 3 303 ...

Page 86: ...g the Stapler Unit 1 Remove the front cover and the right cover 2 Remove the tie wrap 1 and detach the stapler rear cover 2 3 Disconnect the connector 3 and remove the grounding wire 4 1 2 4 3 Figure 3 402 Figure 3 401 4 Rotate the stapler swing motor 5 to move the stapler unit 6 to the position indicated in the diagram 5 Remove the two screws 7 and detach the stapler unit 6 6 5 7 ...

Page 87: ... Unit Swing Motor M1 1 Remove the right cover 2 Disconnect the connector 1 and remove the two screws 2 then detach the stapler swing unit swing motor 3 1 2 2 3 Figure 3 501 B Removing the Stapler Swing Unit 1 Remove the front cover right cover stapler unit and stapler swing motor 2 Disconnect the two connectors 1 and remove the three screws 2 then detach the stapler swing unit 3 2 1 2 3 Figure 3 5...

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Page 89: ...1998 CANON INC CANON STAPLER SOTRER L1 MS C1 REV 0 NOV 1998 PRINTED IN JAPAN IMPRIME AU JAPON CHAPTER 4 MAINTENANCE AND INSPECTION I PERIODICALLY REPLACED PARTS 4 1 II CONSUMABLES 4 1 III PERIODICAL SERVICING 4 1 ...

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Page 91: ...al basis II CONSUMABLES Some parts of the machine need to be replaced at least once over the period of warranty they may be replaced when they fail to serve expected functions No 1 2 Parts Stapler Staple cartridge Parts No 4A1 3895 4A1 3931 Q ty 1 1 Life 200 000 stapling operations 200 000 stapling operations Remarks A single staple case is good for 3 000 stapling operations Stapler sorter only II...

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Page 93: ...TANDARDS AND ADJUSTMENT 5 1 A Electrical system 5 1 B Mechanical system 5 8 II TROUBLESHOOTING 5 12 A Procedure 5 12 III ELECTRICAL PARTS LAYOUT DIAGRAM 5 16 A Sensors 5 16 B Motors switches PCBs 5 17 IV PCB 5 18 A Dip switch function list 5 19 V SELF DIAGNOSIS 5 21 A Stack over alarm 5 21 B Stapler alarm 5 21 C Jam 5 22 D Error 5 23 ...

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Page 95: ...1 PS2 Guide bar home position sensor PI6 Guide bar swing motor M3 Stapler unit Stapler swing motor M1 Adjustment 1 Adjust the guide bar motor swing range 2 Adjust the stapler swing motor swing range adjust the staple position 1 Detecting by the Bin Inside Paper Sensor 1 Adjust the guide bar motor swing range 1 Adjust the guide bar motor swing range 1 Adjust the stapler swing motor swing range Adju...

Page 96: ...6 Figure 5 101 The No 6 switch is used for switching the communication system with the copier and should not be moved 3 Put copy paper in the bin and check the condition of the Manual Staple key It should turn on to indicate the presence of paper and It should remain off to indicate the absence of paper 4 If the Manual Staple key does not operate as expected check to see if the bin inside paper se...

Page 97: ...er PCB Guide bar home position sensor PI6 Guide bar swing motor M3 Procedure 1 Prepare a sheet of copy paper of A4 or LTR size 2 Remove all the paper in the bin unit 3 Detach the rear cover and set up the dip switch SW3 on the sorter controller circuit PCB as shown below Care should be taken at this time since the setting varies depending on the size of the copy paper used ON 1 2 3 4 5 6 ON 1 2 3 ...

Page 98: ...y paper 1 sheet in the bin unit as illustrated below Bring paper into contact A4 LTR Figure 5 103 5 Operating the bin shift key SW1 SW2 on the sorter controller PCB cause the guide bar to touch the copy paper slightly Lifting key SW1 The guide bar approaches to the copy paper Lowering key SW2 The guide bar goes away from the copy paper Copy Paper Figure 5 104 ...

Page 99: ...CHAPTER 5 TROUBLESHOOTING 6 While maintaining the condition of step 5 press the Manual Staple key on the machine s control panel so that the adjustment value will be stored in memory Figure 5 105 7 After completion of adjustment return the dip switch SW3 on the sorter controller PCB to the original condition ...

Page 100: ...motor M1 Stapler swing unit Procedure 1 Remove all the copies in the bin unit and detach the rear cover 2 Set the dip switch SW3 on the sorter controller PCB as shown below ON 1 2 3 4 5 6 Figure 5 106 The No 6 switch is used for switching the communication method with the copier and should not be moved 3 Place about 5 copies of A4 or LTR size into the top bin A4 LTR Figure 5 107 4 Press the push s...

Page 101: ...n is out of standard adjust the stapling position with the push switch SW1 SW2 If the stapling position is too inner push the manual stapling key to return the staple unit to the home position and adjust the stapling position again 7 If the stapling position is as indicated press the Manual Staple key to store the setting in memory Figure 5 110 8 Thereafter shift the bits of the DIP switch SW3 on ...

Page 102: ...ting the bin roll height The dummy roll is designed to be eccentric at the bottom to allow the bin roll height adjustment The height of touch point between the lead cam end and bin roll can be adjusted After replacing or changing the positions of the bin rolls check for the standard dimensions Change the dummy roll bottom fitting angle if required for adjustment 1 Adjusting method Keep the bin uni...

Page 103: ... is removed the guide bar parallelism should be adjusted 1 Adjusting method Set a sheet of B5 or A4R size paper respectively in the first and 10 bins Push the guide bar 1 by hand toward the paper until it touches the paper Check the paper in the first and 10 bins for the touch condition with the guide bar If the paper and the guide bar are not in parallel remove the screw 3 of the guide bar holder...

Page 104: ...pper as the paper retaining arm position is likely to have been displaced 1 Making Adjustments Check to make sure that the paper retaining arm 2 and the guide stopper 3 are in light contact with the arm bracket 4 when the stapler unit 1 is at the home position If not loosen the screws 5 and 6 on the guide stopper and keep the guide stopper 3 in contact with the paper retaining arm 2 and tighten th...

Page 105: ...have replaced or reassembled the lead cam rear you must adjust the position of the load detecting switch as the load detecting switch is likely to have been displaced away from he load lever 1 Making Adjustments Check to find out if the load detecting switch 1 is pushed by the load lever 2 Otherwise loosen the screw 4 of the load detecting switch plate 3 to make adjustments 2 1 4 3 Figure 5 114 ...

Page 106: ...PCB Order 1 3 4 Check item Is the communication cable to the copier connected correctly Is the connector J10 on the sorter controller PCB connected correctly Result NO NO NO Correction Connect properly Connect propery Replace the sorter controller PCB Replace the sorter controller PCB and adjust the sensitivity of the guide bar motor swing range stapler swing range and motor swing range refer to p...

Page 107: ...nge to 50VDC Check that the voltage between the J6 3 and J6 4 on the sorter controller PCB is about 24V Pulse output at the connector J9 1 2 3 and 4 on the sorter control PCB at the guide bar motor operating timing Result NO YES NO YES NO Correction Connect properly Remove the cause of actuation of the circuit breaker and turn ON the circuit breaker Check the power supply of 24V to the copier Chec...

Page 108: ...n the sorter controller PCB at the stapler unit swing motor operating timing 24V at J12 1 Set the tester range to 50VDC Check that the voltage between J8 1 and J8 2 on the sorter controller PCB is about 0V when the stapler unit is at the swing motor home position and about 24V when not Result YES NO YES YES NO Correction Remove the cause of the actuation of the circuit breaker and turn ON the circ...

Page 109: ...n the sorter controller PCB Does the voltage alternate between 5 and 0V when the clock desk is turned slowly by hand Check that the voltage between the connector J5 1 and J5 3 on the sorter controller PCB is about 24V at the bin shift motor M4 operating timing Result NO YES NO NO YES NO Correction Connect properly Remove the cause of activation of the circuit breaker and then turn ON the circuit b...

Page 110: ...it upper limit sensor Paper detection sensor Guide bar home position sensor Stapling operation home position sensor Sign PS1 1 PS2 1 PI1 PI2 PI3 PI4 PI5 PI6 1 PI7 1 Function Detects the presence of paper in the bin light emitted Detects the presence of paper in the bin light received Detects the lead cam at the home position Detects the clock signal from the bin shift motor Detects the bin unit at...

Page 111: ...tection switch Manual staple switch Sign M1 1 M2 M3 1 M4 M5 1 SW1 1 SW2 1 SW3 SW4 1 SW5 1 SW 1 1 1 2 Function Motor to drive the stapler unit Motor to feed paper Motor to drive the guide bar Motor to shift the bins Motor to drive the stapler Detects the stapler unit at the swing home position Detects the opening or closing of the stapler cover Lead cam load detection Detects exhaustion of staplers...

Page 112: ...C CANON STAPLER SOTRER L1 MS C1 REV 0 NOV 1998 PRINTED IN JAPAN IMPRIME AU JAPON IV PCB Figure 5 401 Figure 5 402 SW1 SW2 SW3 J10 J15 J9 J14 J16 J7 J6 Stapler sorter J8 J1 J5 J4 J3 J2 J12 J13 J11 SW1 SW2 SW3 J6 Non staple sorter J1 J5 J10 J9 J15 J14 J13 J3 ...

Page 113: ...staple start stop key again Put copy paper in the bin and check the condition of the Manual Staple key See page 5 2 for details It should turn on to indicate the presence of paper and It should remain off to indicate the absence of paper Each press on the Manual Staple key should turn on the following in sequence Manual Staple LED green No Staple LED orange Manual Staple LED green A press on the M...

Page 114: ... SW1 or the Shift Down switch SW2 is pressed the feeder motor M2 starts to rotate clockwise paper feeding direction To stop press the Manual Shift Up button SW1 or the Shift Down switch SW2 When he Manual Shift Up button SW1 or the Shift Down switch SW2 is pressed aging starts 1 Executes initialization operations e g bin position 2 Makes 10 copies of a single original in sort mode delivering a sin...

Page 115: ...ion APC operation No particular restrictions For Non staple sorter The stapler stops operation For stapler sorter Copier operation PAUSE Reset Remove all the copies in the bins B Stapler alarm Stapler sorter only Code 02 05 Contents of trouble Jam Staple capacity exceeded when No of copies loaded in 1 bin in the staple sort mode exceeded the max stapling No of sheets 30 copies APC operation Staple...

Page 116: ... modes Normal operation Staple sort mode By turning ON the copy start key alarm is displayed Copying is impossible Other modes Normal operation Reset Remove all the copies in the bins Set a new staples C Jam Code 03 04 07 08 09 1 Contents of trouble Feed delay jam See P 2 24 Feed stationary jam See p 2 25 Power ON jam See p 2 25 Door open jam See p 2 25 APC operation Operation stops Operation stop...

Page 117: ...ut signal of the guide bar home position sensor PI6 does not change within the specified time after the motor drive signal has been generated when moving the guide bar from home position The stapler unit home position swich SW1 remains the same for a specific time after the motor drive signal has been generated The output signal of the lead cam home position sensor PI1 does not change with in the ...

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Page 119: ... 1998 CANON INC CANON STAPLER SOTRER L1 MS C1 REV 0 NOV 1998 PRINTED IN JAPAN IMPRIME AU JAPON APPENDIX A TIMING CHART A 1 B SIGNAL NAME ABBREVIATION LIST A 5 C LIST OF COMMUNICATION DATA SIGNAL WITH COPIER A 17 ...

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Page 121: ...il copies are delivered 3 Stapler sorter only Copy start key ON Sequence 20th copy 1 Putting copies in order Putting copies in order Putting copies in order 2 Turnout Turnout Turnout Putting copies in order Turnout Putting copies in order Putting copies in order turnout Turnout Forward Forward Forward Forward Forward Reversal Reversal Reversal Reversal Reversal Forward Forward Reversal Bin shift m...

Page 122: ...sition sensor PI1 1 Only when the copy start key is turned ON and the bin unit is not at the lower limit position the bin shift motor rotated and the bin lowers to the lower limit position 2 Meanwhile the guide bar is moved to the turnout position and stands by there until copies are delivered 3 Stapler sorter only Forward lifting Forward lifting Reversal lifting Reversal Prior shift Forward Prior...

Page 123: ...y start key is turned ON and the bin unit is not at the lower limit position the bin shift motor rotates and the bin lowers to the lower limit position 2 Meanwhile the guide bar is moved to the turnout position and stands by there until copies are delivered 3 Stapler sorter only Forward Prior shift Forward Prior shift Forward lifting Forward lifting Forward Forward Forward Forward Forward Forward ...

Page 124: ...sal Reversal Reversal Reversal turnout Forward putting copies in order to turnout orward For ward For ward For ward Reversal Reversal Reversal 1 Only when the copy start key is turned ON and the bin unit is not at the lower limit position the bin shift motor rotates and the bin lowers to the lower limit position 2 Meanwhile the guide bar is moved to the turnout position and stands by there until c...

Page 125: ...PLER SWING MOTOR PHASE B EXCITATION command STAPLER SWING MOTOR CURRENT CONTROL command STAPLER UNIT HOME POSITION signal STAPLER CARTRIDGE signal STAPLER MOTOR DERECTION command STAPLER MOTOR DERECTION command STAPLER MOTOR HOME POSITION signal STAPLER COVER OPEN signal Bin unit home position signal Bin unit paper detection signal Bin unit lowering signal Bin unit lifting signal Shift motor encod...

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Page 127: ... 2 3 1 2 2 1 NC NO COM NC NO COM J23 J29 J7 J15 J1 J5 J9 3 1 2 6 4 5 7 8 9 1 2 1 2 1 2 3 1 2 3 3 1 2 3 1 2 3 1 2 3 1 2 J22 J20 J27 J26 FG1 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 J6 J10 J13 J14 2 3 4 1 SORTER CONTROLLER PCB BIN UNIT UPPER LIMIT SENS PI4 JOINT LEAD CAM HOME POSITION SENS PI1 SHIFT MOTOR M4 LOAD DETECTING SW SW3 BIN INSIDE PAPER SENS LED PS1 GUIDE BAR SWING MOTOR M3 INDICATOR LED MANUAL ...

Page 128: ...17 A 8 ANI2 ANI1 ANI0 ANI2 A 9 ANI1 A 11 ANI0 A 11 P73 HC573 SG SG C17 D0 D1 D2 D3 D4 D5 D6 D7 9 8 7 6 5 4 3 2 11 1 8D 7D 6D 5D 4D 3D 2D 1D C DC 8Q 7Q 6Q 5Q 4Q 3Q 2Q 1Q C7 I2 I3 I4 I5 I6 I7 I8 I9 A0 A1 A2 A3 A4 A5 A6 A7 Q5 FOR HC573 SG A 0 7 SG R48 U1 PAD C18 R49 P76 P75 P31 P30 P27 P26 P25 P24 P23 P22 P23 A 10 P22 A 11 P27 A 10 P25 A 10 P24 A 10 P3A A 11 5V 5V C19 SG SG P21 P21 A 9 C22 C21 C20 P7...

Page 129: ... A R10 R11 5V 5V 5V 5V J10 D4 1SS133 R31 24VPA SG SG 24VPB ZD1 RD18 R34 Q15 DTC114EK R59 R20 R32 SHIFT CLK A 11 UP LIMIT A 9 IPB2 A 8 IPB0 A 8 IPB5 A 8 P21 A 8 D D B C E 5 1 2 3 6 4 5 6 A K A K R91 R92 R95 R94 Q21 2SC2412 R93 R20 J16 D3 1SS133 R17 C5 ANI2 A 8 YVL437 TP1 R16 C6 IPB6 A 8 R10 R19 5V SG SG SG S S G G C44 PG D D R90 Q35 MTD3055VL1 Q34 2SJ137 R89 Q13 HC04 Q10 HC08 R64 D21 RB751V 40 R69 ...

Page 130: ...133 R74 R72 R71 UPC393G2 HC08 Q10 HC08 Q10 D26 MA111 V Q9 V R80 R81 K S S D D G G E C B E C B A A K SG SG SG SG PG PG R108 Q17 2SC2412 R122 R2 Q26 R123 Q29 2SJ137 S D G Q28 2SJ137 R109 D9 1SS133 R75 R76 R73 UPC393G2 C32 C41 R107 24VPE 24VPE Q13 P76 P75 P7A A 8 R105 R120 Q16 25C2412 ICUT R106 HC04 R65 SG SG SG SG SG R67 P23 P12 P12 A 8 P23 A 8 5V R84 Q25 DTC114EK Q24 DTC114EK R83 Q23 DTC114EK 1 2 3...

Page 131: ... R51 P PASS A 11 R50 P22 P22 A 8 ANI0 A 8 SG SG 5V SG K A 24VLA R36 D2 1SS133 C8 ANI0 R37 ANI1 A 8 5V SG K A 24VPA R77 D6 1SS133 C34 ANI1 R82 5V 5V SG SG SG 5V K D S G D8 ERA83 004 R61 R62 R42 R41 R43 C10 R44 IN1 IN1 IN2 IN2 C1 E1 C2 E2 RO OCT CT RT DTC FB VCC GND C11 24VL 2SJ133 Z TSL1112S 221K1R0 Q14 L1 D22 RB751V 40 R60 R45 R40 Q7 R1 A K A C25 C12 C1 R8 R9 IP0 0 7 IP0A A 8 IP07 IP06 IP01 IP00 I...

Page 132: ...1 VREF1 PHASE1 ENABLE1 I11 I01 I02 I12 ENABLE2 PHASE2 VREF2 RC2 GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 28 27 26 25 24 23 22 21 20 19 18 17 16 15 VBB SENSE1 E1 D GND NC OUT1B OUT1A OUT2B OUT2A NC D GND E2 SENSE2 VBB VCC RC1 VREF1 PHASE1 ENABLE1 I11 I01 I02 I12 ENABLE2 PHASE2 VREF2 RC2 GND C40 R104 P00 P01 P02 P03 P37 P67 P04 P05 P06 P07 P37 A 8 P0A A 8 P67 A 8 P0B A 8 K J2 A B B A J3 A D14 ERA83 006 ...

Page 133: ...1 2 3 1 2 3 1 2 3 1 2 J22 J20 J27 J26 FG1 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 J6 J10 2 3 4 1 RXD GND TXD GND 24VL SG 24VP PG J37 3 1 2 3 1 2 3 1 2 M 6 5 4 1 2 3 J3 4 3 2 1 3 1 2 3 1 2 2 1 3 J35 SORTER CONTROLLER PCB BIN UNIT UPPER LIMIT SENS PI4 TO COPIER FEED MOTOR M2 PAPER DETECTION SENS PI5 BIN SHIFT HOME POSITION LOWER LIMIT SENS PI3 BIN SHIFT MOTOR CLOCK SENS PI2 LEAD CAM HOME POSITION SENS PI...

Page 134: ...6 ANI0 A 16 P73 HC573 SG SG SG C5 D7 D6 D5 D4 D3 D2 D1 D0 9 8 7 6 5 4 3 2 11 1 8D 7D 6D 5D 4D 3D 2D 1D C DC 8Q 7Q 6Q 5Q 4Q 3Q 2Q 1Q C12 I2 I3 I4 I5 I6 I7 I8 I9 A7 A6 A5 A4 A3 A2 A1 A0 Q1 FOR HC573 SG A 0 7 SG R37 U1 PAD C21 P31 P30 P27 P26 P22 P21 P22 A 16 P21 A 15 P27 A 15 P3A A 16 5V 5V 5V C13 SG SG SG C18 C20 C19 10 9 8 7 6 5 4 3 25 24 21 23 2 26 27 20 22 11 12 13 15 16 17 18 19 VPP VCC GND S1 ...

Page 135: ... ENABLE2 PHASE2 VREF2 RC2 GND R2 R3 R57 1 2 2 1 2 1 2 1 2 1 2 1 2 1 C23 PG PG SG 24VPA Q5 LB1845 C24 5V 1 2 R40 SG P06 P07 P67 P67 A 14 P0B A 14 P05 R39 1 2 C22 SG 24VL SG 24VP PG 1 2 3 4 JP2 OP_0OHM 3216 CONNECT PATTERN 1 2 1 2 C3 C35 PG 5V T8C6011 21 0741 CB1 1 2 2A R4 1 2 24VLA C29 SG D9 A K ERA15 C2 1 2 1 2 C27 24VL SG 24VPA J6 RXD GND TXD GND 4 3 2 1 J10 SG SG R67 1 1 2 2 1 2 R66 R64 C39 D10 ...

Page 136: ... R42 R43 R44 R41 D2 1SS133 C26 ANI1 5V 5V SG SG SG 5V K A D S G D1 ERA83 004 R31 R30 R19 R17 R20 C6 R18 IN1 IN1 IN2 IN2 C1 E1 C2 E2 RO OCT CT RT DTC FB VCC GND C7 24VL 2SJ133 Z TSL1112S 221K1R0 Q9 L1 D12 RB751V 40 R15 R21 R16 Q7 UPC494GS R1 A K C30 C28 C1 R6 R5 IP0A A 14 IP07 IP06 IP01 IP00 IP05 IP04 IP03 IP02 UP DOWN 5V PUSH SW PAPER DETECTION SENS LEAD CAM HOME POSITION SENS 1 2 1 2 1 2 1 2 1 2 ...

Page 137: ...ode Signal used to change sorting direction after finishing an original in sort mode Signal used to move the bin unit by a single bin after finishing an original in group mode Indicates the presence of an interrupt copy Set timing 50 msec before the leading edge of paper reaches the last roller of the copier Copier resist roller ON At Copy start key ON or during initial rotation Last paper deliver...

Page 138: ... delivery speed data Copier condition code data Meaning function Indicates loading mode non sort sort group etc Indicates the number of copies per original Indicates start of tacking default is bin 1 Indicates the size code of specific copy paper Indicates the length of copy paper in feeding direction in mm Indicates the width of copy paper in mm Indicates the top to top time of copier delivery In...

Page 139: ...he stapling assembly is open Indicates the stacking condition or that the stapler has an error Informs that paper jam occurred in sorter Set timing At the end of initialization or at the end of processing of a signal for the last copy of an original Upon receipt of a processing signal for the last copy of an original Upon activation of the sorter delivery sensor When starting reversal sorting When...

Page 140: ...r bins Indicates the number of copies that have been processed Indicates the nature of a down error condition Indicates the type of jam Indicates contents of tray alarm Indicates contents of staple alarm Indicates the number of sheets that may be stacked per bin in group mode Indicates the number of bins used for stacking Reset timing At power on Clears at the end of processing the last paper sign...

Page 141: ...ctsTechnical Support Dept 1 Office Imaging ProductsTechnical Support Div Office Imaging Products Quality Assurance Center CANON INC Printed in Japan REVISION 0 NOV 1998 18565 5 7 Hakusan 7 chome Toride City Ibaraki Pref 302 8501 Japan ...

Page 142: ...1298S1 01 1 PRINTED IN JAPAN IMPRIME AU JAPON This publication is printed on 70 reprocessed paper ...

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Canon STAPLER SORTER-L1/MS-C1, Service Manual

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