Canon Paper Deck Unit-F1 Service Manual Download Page 80 | Manualshive

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Checking before Installation

Requirements for the installation place are given below. It is recommended to look over the place to be used for installation before
delivering the equipment to the user.

CAUTION:

• Install the host machine first and then install the Paper Deck.
• Do not carry the Paper Deck with the host machine is installed for prevention of breakage.

Checking the Installation Space

The minimum space shown in the figure is required for installation and maintenance.

100mm or more

1000mm or
more

*1

*1: Refer to the installation procedure of host machine.

Points to Note on Installation

Exercise following caution for installation.

1. Paper Deck weighs maximum 31 kg. When holding the Paper Deck at the installation, be sure to perform the work in

accordance with the standard to handle a heavy load in each country. In addition, be sure to keep the machine leveled when
lifting it.

2. When moving this equipment after having unpacked it, be careful by placing a plate, etc. on areas with steps to prevent the

casters from hitting those steps. If the casters hit a step, the casters or the base plate may be deformed.

Check Items When Turning OFF the Main Power

Check that the main power switch is OFF

1. Turn OFF the main power switch of the host machine.
2. Be sure that the control panel display and the main power lamp are both turned OFF and then disconnect the power plug.

Product Name

Safety regulations require the product's name to be registered. In some regions where this product is sold, the following name
may be registered instead.

• F281200

6. Installation

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Summary of Contents for Paper Deck Unit-F1

Page 1: ...SERVICE MANUAL COPYRIGHT 2016 CANON INC CANON Paper Deck Unit F1 Rev 2 PRINTED IN U S A September 2 2016 Rev 2 Paper Deck Unit F1 ...

Page 2: ...g or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This manual is copyrighted with all rights reserved Under the copyright laws this manual ma...

Page 3: ... door and closing the delivery unit door which results in supplying the machine with power 2 In the digital circuits 1 is used to indicate that the voltage level of a given signal is High while 0 is used to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal me...

Page 4: ...w of the Electrical Circuitry 12 Component Configuration 13 Controls 16 Overview 16 Pickup Feed Control 16 Paper Presence Absence Detection Control 16 Paper Surface Detection Control 17 Lifter Control 17 Paper Level Detection Control 18 Switching the Paper Size 20 Compartment Open Close Control 20 Power Supply 21 Jam Detection 21 Upgrading 22 3 Periodical Service 23 List of Work for Scheduled Serv...

Page 5: ...ent 43 Solenoids 46 Removing the Compartment Open Solenoid 46 Removing the Deck Pickup Release Solenoid 46 Motors 48 Removing the Deck Lifter Motor 48 Lifter Wire 50 Removing the Lifter Wire 50 Installation of the Lifter Wire 53 PCBs 60 Removing the Deck Driver PCB 60 5 Adjustment 61 Adjustment 62 Overview 62 Actions when Replacing the Parts 63 Front Cover 63 Pickup Assembly 64 Compartment 70 Deck...

Page 6: ...0 Series 78 imageRUNNER ADVANCE 4500 Series 89 Checking after Installation 100 Checking after Installation 100 Paper Positioning Check Adjustment Procedure 101 Adjusting Left Edge Margin L of Image 101 Service Mode Adjustment 101 Manual Adjustment 102 Front Cover Positioning Adjustment 103 APPENDICES 104 Service Tools 105 Solvents and Oils 105 Special Tools 105 General Circuit Diagram 106 General ...

Page 7: ...Safety Precautions Check Items when Turning OFF the Main Power 2 Notes Before Servicing 2 Points to Note at Cleaning 2 Notes On Assembly Disassembly 2 ...

Page 8: ...h as alcohol be sure to check that the component of solvent is vaporized completely before assembling Notes On Assembly Disassembly Follow the items below to assemble disassemble the device 1 Disconnect the power plug to avoid any potential dangers during assembling disassembling works 2 If not specially instructed reverse the order of disassembly to reinstall 3 Ensure to use the right screw type ...

Page 9: ...Product Overview 1 Features 4 Specifications 5 Names of Parts 6 Cross Section 9 Option Construction 10 ...

Page 10: ...Features Features 2 700 sheets 80 g m2 stacking for maximum Easy replacement work of the consumable parts Deck Pickup Roller Deck Feed Roller Deck Separation Roller 1 Product Overview 4 ...

Page 11: ... m2 Transfer from the host machine Stacking height 297mm height to bottom of arrow on stack limit label Stacking capacity Approx 2700 sheets equivalent of 80 g m2 Size switching Switches the Guide Plates and sets on the service mode Supported paper size A4 B5 LTR Paper size detection None Remaining paper lev el detection Yes Operation switch Compartment Open Button Display None Ecological consider...

Page 12: ...Names of Parts External View Front 1 2 5 3 4 No Name 1 Left Upper Cover 2 Upper Cover 3 Compartment Open Button 4 Deck Release Lever 5 Front Cover 1 Product Overview 6 ...

Page 13: ... Rear 1 2 No Name 1 Rear Cover 2 Right Cover 1 Product Overview 7 ...

Page 14: ... Internal 1 2 3 No Name 1 Rear Edge Guide Plate 2 Lifter 3 Left right Edge Guide Plates 1 Product Overview 8 ...

Page 15: ...Cross Section 2 4 3 1 No Name 1 Deck Pull out Roller 2 Deck Separation Roller 3 Deck Feed Roller 4 Deck Pickup Roller 1 Product Overview 9 ...

Page 16: ...Option Construction The optional equipment is as follows 1 No Name 1 Paper Deck Heater Unit C1 1 Product Overview 10 ...

Page 17: ...Technology 2 Basic Configuration 12 Controls 16 ...

Page 18: ...r the Paper Deck Unit is controlled by the DC controller PCB in the host machine The DC controller PCB is equipped with CPU The electric control for the Paper Deck Unit is controlled by the deck driver PCB The deck driver PCB is equipped with EEPROM NOTE The EEPROM stores the following adjustment value Remaining paper level adjustment value amount of up down movement distance of the lifter ID for ...

Page 19: ...PCB3 Sensor Motor Switch Sensor Switch Solenoid ASIC Motor driver DC DC converter Regulator EEPROM Component Configuration Roller Layout 2 4 3 1 No Name 1 Deck Pull out Roller 2 Deck Separation Roller 3 Deck Feed Roller 4 Deck Pickup Roller 2 Technology 13 ...

Page 20: ... Sensor Layout Only the optical sensors on the feed path are shown below PS2 PS1 No Name PS1 Deck Pickup Sensor PS2 Deck Pull out Sensor 2 Technology 14 ...

Page 21: ... Drive Configuration M3 SL2 M2 M1 SL1 No Name M1 Deck Pickup Motor M2 Deck Pull out Motor M3 Deck Lifter Motor SL1 Deck Pickup Release Solenoid SL2 Compartment Open Solenoid 2 Technology 15 ...

Page 22: ...d the drive of the deck pickup motor M1 starts to rotate the pickup roller to pick up paper At this time the deck feed roller and the deck separation roller operate to feed a single sheet of paper When the deck pull out sensor PS2 detects the deck pickup release solenoid SL1 turns ON and the deck pickup roller away from the paper The deck pull out roller starts to rotate when the deck pull out mot...

Page 23: ...PS6 detects the top surface of paper placed on the lifter The deck lifter upper limit sensor 1 2 PS4 3 is used to prevent damage when the lifter is not stopped after the sensor lever passes through the paper level sensor PS6 with some reasons Moving Down Control The lifter starts to move down when the compartment open switch is pushed until the lifter passes through the sensor lever of the relay p...

Page 24: ...PS5 Paper level sensor PS6 Deck paper sensor PS11 and copy print quantity Relay paper sensor PS5 Paper level sensor PS6 Deck paper sensor PS11 Paper level indica tion Full ON ON ON Half ON ON ON Few OFF ON ON No paper OFF ON OFF No paper PS6 PS11 PS5 OFF ON OFF Lifter 2 Technology 18 ...

Page 25: ...Few PS6 PS11 PS5 OFF ON ON Lifter Full PS6 PS11 PS5 ON ON ON Lifter 2 Technology 19 ...

Page 26: ...sting the position of the left and right guide plate and the rear guide plate NOTE Service Mode Setting of Paper Deck paper size Lv1 COPIER OPTION ACC DK P Compartment Open Close Control When the compartment open switch is pushed the deck lifter motor M3 starts to rotate and moves down the lifter After 1 6 sec the compartment open solenoid SL2 turns ON to open the compartment When the relay paper ...

Page 27: ...CB PCB2 and sent to each loads Box driver PCB PCB3 J1 12V 24V 5V 5V 3 3V 3 3V 24V Host Machine Deck driver PCB PCB2 DC5V power DC3 3V power Switch Sensor Solenoid Switch Motor Jam Detection The Paper Deck Unit equips 2 sensors as shown in the figure to detect paper feeding correctly Paper jam is detected by reading the check timing signal stored in the host machine When the host machine detects a ...

Page 28: ...remove jams on the control panel PS1 Jam type Sensor No Sensor name Power ON PS1 Deck pickup sensor Stationary PS1 Deck pickup sensor Delay PS1 Deck pickup sensor Upgrading Upgrading Since the Paper Deck Unit is not equipped CPU upgrading is not possible by itself Upgrade it on the host machine 2 Technology 22 ...

Page 29: ...Periodical Service 3 List of Work for Scheduled Servicing 24 ...

Page 30: ...bly Deck pick up roller FL0 45 00 1 CR 1 000 000sheets C L Timely None LV1 DRBL 2 PD PU RL Removing the Deck Pickup Roll er on page 39 2 Deck feed roller FC0 94 50 1 CR 1 000 000sheets C L Timely None LV1 DRBL 2 PD FD RL Removing the Deck Feed Roller on page 38 3 Deck sep aration roller FC0 96 31 1 CR 1 000 000sheets C L Timely None LV1 DRBL 2 PD SP RL Removing the Deck Separation Roller on page 4...

Page 31: ...Disassembly Assembly 4 Removing from the Host Machine 26 Parts List 27 External Covers 36 Consumable Parts and Cleaning Points 38 Main Units 42 Solenoids 46 Motors 48 Lifter Wire 50 PCBs 60 ...

Page 32: ...ne 2 Remove the lattice connector 1 and the cable 2 from Wire saddle 3 imageRUNNER ADVANCE C5500 Series 1x 1x 1 2 3 imageRUNNER ADVANCE C4500 Series 1x 1x 1 2 3 3 Slide the Paper Deck Unit it stops with pulling the release lever 4 Remove the base stay unit 1 3 Screws 2 3x 1 2 2 2 4 Disassembly Assembly 26 ...

Page 33: ...Parts List External Covers 1 2 3 4 5 4 Disassembly Assembly 27 ...

Page 34: ...Removing the Rear Cover on page 37 5 Right Cover Removing the Right Cover on page 36 Consumable Parts and Cleaning Points 1 2 3 4 No Name Reference 1 Deck Feed Rroller Removing the Deck Feed Roller on page 38 2 Deck Pickup Roller Removing the Deck Pickup Roller on page 39 3 Deck Separation Roller Removing the Deck Separation Roller on page 40 4 Deck Pull out Roller 4 Disassembly Assembly 28 ...

Page 35: ...Main Units 1 2 No Name Reference 1 Pickup Assembly Removing the Pickup Assembly on page 42 2 Compartment Removing the Compartment on page 43 4 Disassembly Assembly 29 ...

Page 36: ...t Sensor 1 Pickup Assembly PS5 Relay Paper Sensor Compartment PS6 Paper Level Sensor Pickup Assembly PS7 Separation Roller Sensor Pickup Assembly PS8 Compartment Open close Sensor PS9 Deck Lifter Lower Position Sensor Compartment PS10 Lifter Motor Rotation Sensor Compartment PS11 Deck Paper Sensor Pickup Assembly NOTE Check the operation of the part in the following service mode Service Mode SITUA...

Page 37: ...d Pickup Assembly Removing the Deck Pickup Release Solenoid on page 46 SL2 Compartment Open Solenoid Removing the Compartment Open Solenoid on page 46 NOTE Check the operation of the part in the following service mode Service Mode SITUATION Parts Check 4 Disassembly Assembly 31 ...

Page 38: ...Pickup Motor M2 Deck Pull out Motor Pickup Assembly M3 Deck Lifter Motor Compartment Removing the Deck Lifter Motor on page 48 NOTE Check the operation of the part in the following service mode Service Mode SITUATION Parts Check 4 Disassembly Assembly 32 ...

Page 39: ...PCBs PCB3 PCB1 PCB2 No Name Main unit Reference PCB1 Compartment Open Switch PCB PCB2 Deck Driver PCB Removing the Deck Driver PCB on page 60 PCB3 Box Driver PCB Compartment 4 Disassembly Assembly 33 ...

Page 40: ...e SW1 Compartment Open close Detection Switch SW2 Deck Connection Switch SW3 Deck Lifter Lower Limit Switch Compartment NOTE Check the operation of the part in the following service mode Service Mode SITUATION Sensor Check 4 Disassembly Assembly 34 ...

Page 41: ...Others 1 No Name Main unit Reference 1 Lifter Wire Compartment Removing the Lifter Wire on page 50 4 Disassembly Assembly 35 ...

Page 42: ... Opening the Compartment on page 43 Procedure 1 Remove the Front Cover 1 6 Screws 2 6 Spacer 3 NOTE Mark with lines on the 4 marking off lines to fit the Front Cover onto the original position 6x 1 2 2 2 3 3 3 Actions when Replacing the Parts Front Cover on page 63 Removing the Right Cover Preparation 1 Open the Compartment Opening the Compartment on page 43 4 Disassembly Assembly 36 ...

Page 43: ...per Cover Preparation 1 Open the Compartment Opening the Compartment on page 43 2 Remove the Right Cover Removing the Right Cover on page 36 3 Remove the Rear Cover Removing the Rear Cover on page 37 4 Remove the Left Upper Cover Removing the Left Upper Cover on page 36 Procedure 1 Removing the Upper Cover 1 3 Screws 2 2 1 2 3x 4 Disassembly Assembly 37 ...

Page 44: ...r Cover on page 36 Procedure CAUTION Be sure not to touch the surface of the roller at disassembling assembling 1 Slide the Slide Guide Upper in the direction of the arrow until it stops 1 NOTE When attaching the Left Upper Cover return the Slide Guide Upper to the original position as shown in the figuer 4 Disassembly Assembly 38 ...

Page 45: ...placing the Parts 1 Clear the parts counter LV1 COPIER COUTER DRBL 2 PD FD RL Removing the Deck Pickup Roller Preparation 1 Remove the Left Upper Cover Removing the Left Upper Cover on page 36 Procedure CAUTION Be sure not to touch the surface of the roller at disassembling assembling 1 Slide the Slide Guide Upper 1 in the direction of the arrow until it stops 1 NOTE When attaching the Left Upper ...

Page 46: ... 1 2 1x Actions when Replacing the Parts 1 Clear the parts counter LV1 COPIER COUTER DRBL 2 PD PU RL Removing the Deck Separation Roller Preparation 1 Remove the Left Upper Cover Removing the Left Upper Cover on page 36 2 Remove the Deck Feed Roller Removing the Deck Feed Roller on page 38 Procedure CAUTION Be sure not to touch the surface of the roller at disassembling assembling 1 Slide the Slid...

Page 47: ...g pin 3 to install the roller 1 2 3 Be sure to align the groove 2 of the Deck Separation Roller 1 with the protrusion 4 of the Torque Limiter 3 to install the roller 1 2 3 4 Be sure to insert the Deck Separation Roller 2 until the claw 1 is hooked 1 2 1x Actions when Replacing the Parts 1 Clear the parts counter LV1 COPIER COUTER DRBL 2 PD SP RL 4 Disassembly Assembly 41 ...

Page 48: ...easing the Coupling 1 toward the direction of the arrow 4 Screws 3 CAUTION Slide Guide Upper must be positioned as shown in the figure when replacing the Pickup Assembly 1 2 3 3 4x NOTE Release the Coupling when the Pickup Assembly is installed CAUTION Be sure to keep opening the Compartment while attaching the Pickup Assembly It may cause not to open the Compartment or damage the Pickup Assembly ...

Page 49: ...er upward through the hole 2 1 Removing the Compartment Preparation 1 Open the Compartment Opening the Compartment on page 43 2 Removing the Right Cover Removing the Right Cover on page 36 Procedure 1 Open the Compartment 1 until it stops while releasing stoppers 2 with pressing left and right Latches 4 Screws 3 1 2 2 3 3 4x 2 Set sheets of paper approx 6cm under both side of the Compartment to pr...

Page 50: ...partment 1 and then remove the 2 Guide Pins 2 on the right rail 2 2 1 6 Store the right rail 1 in the Paper Deck Unit 1 7 Lift the Compartment 1 and then remove the 2 Guide Pins 2 on the left rail 1 2 2 8 Store the left rail 1 in the Paper Deck Unit 1 4 Disassembly Assembly 44 ...

Page 51: ... Lifter Motor Assembly Cover 1 2 Screws 2 2x 1 2 2 10 Remove the Connection Flat Cable Part 1 1 Flat Cable 2 2 Screws 3 2x 1x 1 2 3 Actions when Replacing the Parts Compartment on page 70 4 Disassembly Assembly 45 ...

Page 52: ... 1 3 2 2 Remove the Compartment Open Solenoid 1 2 Screws 2 1 E ring 3 1 Edge saddle 4 2x 1x 1 3 2 4 Removing the Deck Pickup Release Solenoid Preparation 1 Remove the Right Cover Removing the Right Cover on page 36 2 Remove the Pickup Assembly Removing the Pickup Assembly on page 42 Procedure 1 Mark the line on the plate to reattach the Deck Pickup Release Solenoid onto the original position 4 Dis...

Page 53: ...2 Remove the Deck Pickup Release Solenoid 1 2 Screws 2 2x 1 2 4 Disassembly Assembly 47 ...

Page 54: ...ove all sheets of paper from it 2 Press the relay paper sensor until the lifter reaches to the bottom position 3 Turn OFF the host machine and remove the lattice connector 4 Remove the Compartment Removing the Compartment on page 43 Procedure 1 Remove the Deck Lifter Motor Assembly 1 4 Wire saddles 2 1 Reuse band 3 3 Connectors 4 5 Screws 5 5x 3x 5x 1 4 5 4 2 2 3 5 4 Disassembly Assembly 48 ...

Page 55: ...ifter Motor Assembly 1 1x 1x 1 2 3 3 Remove the Deck Lifter Motor Part 1 from the Deck Lifter Motor Assembly 5 Screws 2 1 2 5x 4 Remove the screws from the Lifter Motor Fixing Plate 1 2 Screws 2 2x 1 2 5 Remove the Lifter Motor 1 2 Screws 2 2x 1 2 4 Disassembly Assembly 49 ...

Page 56: ...elay paper sensor until the lifter reaches to the bottom position 3 Turn OFF the host machine and remove the lattice connector 4 Remove the Compartment Removing the Compartment on page 43 5 Remove the Front Cover Removing the Front Cover on page 36 Procedure Deck Lifter Motor Assembly 1 Remove the Deck Lifter Motor Assembly 1 4 Wire saddles 2 1 Reuse band 3 3 Connectors 4 5 Screws 5 5x 3x 5x 1 4 5...

Page 57: ...3 2 2x 2 Remove the Lifter Wire Shaft Gear 1 1 E ring 2 1 Parallel Pin 3 1 Bearing 4 2 3 4 1 3 Remove the Lifter Wire Fixing Cover 2 and Pulley Fixing Plate 3 from the Lifter Shaft 1 1 Screw 4 1 E ring 5 1x 1 2 3 4 5 4 Remove the 2 Pulleys 1 2 Parallel Pins 2 1 2 4 Disassembly Assembly 51 ...

Page 58: ...lleys 2 from top of the Compartment 1 2 Screws 3 3 2 2 1 2x 2 Remove the Lifter Wire Fixing Cover 2 from the Lifter Shaft 1 1 Screw 3 1x 2 1 3 3 Remove the Pulley Fixing Plate 1 1 E ring 2 1 2 4 Remove the 2 Pulleys 1 2 Parallel Pins 2 1 2 4 Disassembly Assembly 52 ...

Page 59: ...he Lifter Plate Long Lifter Wire Put it through the left hole on the plate Short Lifter Wire Put it through the right hole on the plate NOTE Red dot is marked on the Long Lifter Wire 2 Put the Long Lifter Wire 2 through the Small Pulley 1 and then fix it on top left part of the Compartment 3 1 Screw 4 1x 1 2 3 4 4 Disassembly Assembly 53 ...

Page 60: ...ong assembling Put the Short Lifter Wire between the roller and the fixing plate from the left side Long lifter wire Short lifter wire Long lifter wire Short lifter wire Roller Roller Fixing plate Fixing plate Right Left Right Left Front Rear Front Rear 4 Fix the Large Pulley 1 on top right of the Compartment 2 1 Screw 3 2 3 1 1x 4 Disassembly Assembly 54 ...

Page 61: ... Lifter Wire 1 from bottom right of the Compartment 2 and attach it without slackness 1 2 6 Attach the Wire Pulley 1 and then put the Long Lifter Wire along the groove 1 Parallel Pin 2 1 2 R R NOTE Pull the Long Lifter Wire 1 from bottom left of the Compartment 2 and attach it without slackness 1 2 4 Disassembly Assembly 55 ...

Page 62: ...ire Pulley with fitting the U shaped groove 1x 1 2 3 4 5 8 Attach the Lifter Wire Shaft Gear 1 1 Parallel Pin 2 1 E ring 3 1 Bearing 4 2 3 4 1 Front 1 Put the Lifter Wires through the right and the left lifter holes on the Lifter Plate Long Lifter Wire Put it through the right hole on the plate Short Lifter Wire Put it through the left hole on the plate NOTE Red dot is marked on the Long lifter wi...

Page 63: ...ulley Set the Short Lifter Wire on rear side of the Pulley CAUTION The Lifter Wire may be disconnected by wrong assembling Put the Short Lifter Wire between the roller and the fixing plate from the right side Long lifter wire Short lifter wire Roller Fixing plate Right Left Front Rear Long lifter wire Short lifter wire Roller Fixing plate Right Left Front Rear 4 Disassembly Assembly 57 ...

Page 64: ...t 2 1 Screw 3 2 1 3 1x 5 Attach the Wire Pulley 1 and then put the Short Lifter Wire in the groove 1 Parallel Pin F F 1 2 NOTE Pull the Short Lifter Wire 1 from bottom left of the Compartment 2 and attach it without slackness 2 1 4 Disassembly Assembly 58 ...

Page 65: ...e Compartment 2 and attach it without slackness 2 1 7 Attach the Pulley Fixing Plate 1 1 E ring 2 NOTE Attach the Pulley Fixing Plate to the Wire Pulley with fitting the U shaped groove 1 2 8 Attach the Lifter Wire Fixing Cover 1 1 Screw 2 CAUTION Do not nip the Lifter Wire between the Lifter Wire Fixing Cover and the pole 1x 1 2 4 Disassembly Assembly 59 ...

Page 66: ...Preparation 1 Remove the Rear Cover Removing the Rear Cover on page 37 Procedure 1 Remove the Deck Driver PCB 1 7 Connectors 2 4 Screws 3 1 3 3 2 2 2 Actions when Replacing the Parts Deck Driver PCB on page 70 4 Disassembly Assembly 60 ...

Page 67: ...Adjustment 5 Adjustment 62 Actions when Replacing the Parts 63 Other Adjustment 72 ...

Page 68: ... DK1 INT1 2 Initialization at Deck parts replacement 8 Lv2 COPIER ADJUST MISC DK ADJ Y 2 Enter Paper Deck side register adjust value 1 When the imageRUNNER ADVANCE C5500 series connected 2 When the imageRUNNER ADVANCE C4500 series connected Actions when Replacing the Parts No Parts Contents Reference 1 Front Cover Adjusting the position of the Front Cover Front Cover on page 63 2 Pickup Assembly A...

Page 69: ...Replacement 1 Adjust the gap as follows between the Front Cover and Upper Cover the Front Cover and Right Cover the Front Cover and Right Cover 3 1mm the Front Cover and Upper Cover 4 1mm 4 1mm 3 1mm NOTE Loosen the 6 screws on the Front Cover and then move it to adjust the gap within the standard 6x 6x 5 Adjustment 63 ...

Page 70: ...ER FUNCTION CST DK1 INT1 Initialization at Deck parts replacement 4 Execute the following item on the service mode Stop at pickup position Lv 1 COPIER FUNCTION CST DK1 SPAD Setting of Deck Lifter stop position Setting value 0 to 1 0 Stop at lower limit position 1 Stop at pickup position NOTE Even DK1 SPAD is set to 1 the value is returned to 0 when the Compartment is opened 5 Check that the positi...

Page 71: ...6 Loosen the 4 screws on the Pre Separation Plate NOTE There is the case that an adjustment screw is fixed with adhesive but may turn it only at the time of adjustment 4x 1 2 5 Adjustment 65 ...

Page 72: ...f the Pre Separation Plate 1 to adjust it same position between the Pre Separation Plate 1 and the Lifter Plate 2 NOTE Check the position scale on left edge of the Pre Separation Plate 1 to record the adjusted value 1 2 5 Adjustment 66 ...

Page 73: ...8 Fasten the 2 screws 1 on the left loosened at procedure 2x 1 5 Adjustment 67 ...

Page 74: ... Slide up or down the right side of the Pre Separation Plate with the same value as procedure 6 NOTE Check the position scale on the right edge of the Pre Separation Plate to adjust it 1 5 Adjustment 68 ...

Page 75: ...10 Fasten the 2 screws on the right loosened at procedure 2x 1 5 Adjustment 69 ...

Page 76: ...ard by Pre Separation Plate 2 1 Compartment Actions at Replacement Removing the Compartment on page 43 Actions after Replacement 1 Adjusting the Pre Separation Plate Pre Separation Plate Adjustment on page 64 Deck Driver PCB Actions at Replacement Removing the Deck Driver PCB on page 60 Actions after Replacement Setting of Paper Deck paper size 1 Remove all sheets of paper from the Compartment 5 A...

Page 77: ...2 Turn ON the host machine 3 Execute the following item on the service mode Lv 1 COPIER OPTION ACC DK P 5 Adjustment 71 ...

Page 78: ...occurs change the hook position of the pressure spring on the Deck Separation Roller Preparation 1 Remove the Pickup Assembly Removing the Pickup Assembly on page 42 Procedure 1 Change the hook position of the pressure spring Pickup failure Hook the spring onto A Double feeding Hook the spring onto B B A 5 Adjustment 72 ...

Page 79: ...stallation 6 Checking before Installation 74 Unpacking 75 Unpacking and Checking the Contents 76 Installation Procedure 78 Checking after Installation 100 Paper Positioning Check Adjustment Procedure 101 ...

Page 80: ...ding the Paper Deck at the installation be sure to perform the work in accordance with the standard to handle a heavy load in each country In addition be sure to keep the machine leveled when lifting it 2 When moving this equipment after having unpacked it be careful by placing a plate etc on areas with steps to prevent the casters from hitting those steps If the casters hit a step the casters or ...

Page 81: ...nstalling this equipment Keep all fixings in a safe place for later reuse in reshipping the equipment as for relocation and repairs 1 Remove the cushioning materials from top of the equipment 2 Open the plastic packing bag Remove the Paper Deck from the palette with holding the parts as shown in the figure 3 Remove the all packaging tapes and cushioning materials other than the fixing plate on the...

Page 82: ...el x1 6 Latch Plate D Rear x1 5 Latch Plate C Front x1 4 Latch Plate B Rear x1 3 Latch Plate A Front x1 7 Screw Binding Black M4x25 x3 10 Screw RS tightening M4x8 x1 8 Screw Binding M4x45 x3 2 Wire Saddle x1 12 Feed Guide x2 11 Cassette No Label x1 The parts 5 6 7 are not used for imageRUNNER ADVANCE C5500 Series Others Including guides 6 Installation 76 ...

Page 83: ...ck M4x25 x3 2 10 Screw RS tightening M4x8 x1 8 Screw Binding M4x45 x3 3 2 Wire Saddle x1 12 Feed Guide x2 11 Cassette No Label x1 1 The parts 3 4 are not used for imageRUNNER ADVANCE 4500 Series 2 Connecting to the Host Machine with Cassette Feeding Unit AN1 use 7 Screw Binding Black M4x25 3 Connecting to the Host Machine with High Capacity Cassette Feeding Unit B1 use 8 Screw Binding M4x45 Others...

Page 84: ...ocation imageRUNNER ADVANCE C5500 Series Preparation of the Paper Deck 1 Remove the screw of the fixing plate 1 Screw 1x 2 Remove the screw from the base stay unit and then attach it as shown in the following figure 1 Screw 1x 1x NOTE Return the screw to the original position to fix the base stay unit for relocation 3 Hold the base stay and push the Paper Deck unit until it stops 6 Installation 78...

Page 85: ...the release lever down to open the compartment 6 Remove the fixing plate and the cushioning material 2 Screws NOTE Check that the cushioning material is removed 2x 7 Remove the fixing plate and the cushioning material 1 Screw NOTE Check that the cushioning material is removed 1x 6 Installation 79 ...

Page 86: ...ter plate cushioning material and tapes 2 Screws 2x 9 Close the compartment Preparation of the Host Machine 1 Open the cassette2 cassette1 front cover and right cover and then remove the handle cover 2 Claws 1 Boss 6 Installation 80 ...

Page 87: ...owing figure 2 Screws 1 Boss 2x 3 Cut the upper part of the part as shown in the following figure CAUTION Be sure to remove the face cover properly so that no bur is formed 4 Attach the part to the original position 1 Boss 1 Screw RS tightening M4x8 1x 6 Installation 81 ...

Page 88: ...ch the latch plate A front with screws removed at procedure 6 and 7 in Preparation of the Paper Deck 1 Boss 3 Screws RS tightening M4x8 3x 7 Close all covers and then cut the face cover CAUTION Be sure to remove the face cover properly so that no bur is formed 6 Installation 82 ...

Page 89: ...r with the 1 bundled screw and 1 screw removed at procedure 2 in Preparation of the Host Machine 1 Boss 2 Screws RS tightening M4x8 2x RS tightening M4x8 9 Remove the face cover 2 Claws 10 Attach the 2 feed guides 6 Installation 83 ...

Page 90: ...hine 1 Remove the 2 face seals 2 Insert the positioning pins to the holes on the host machine and then fix the base stay and then slide the Paper Deck to the host machine 3 Screws Binding M4x45 3x 3x Binding M4x45 6 Installation 84 ...

Page 91: ... Loosen the screws to move the wheel to the floor and then fasten the screws 2 Screws 2x 2x 4 Loosen the screws to move the wheel to the floor and then fasten the screws 2 Screws 2x 2x 6 Installation 85 ...

Page 92: ...e wire saddle 7 Connect the lattice connector to the host machine and then fix the harness with the wire saddle 1 Connector 1 Wire Saddle CAUTION Check that the main power switch is OFF and the power plug is disconnected from the outlet 1x 1x 6 Installation 86 ...

Page 93: ...Label while aligning right edge of the labels NOTE Keep the paper size label for use when paper size is changed 5mm 10 Connect the power plug of the host machine to the external source 11 Turn ON the host machine NOTE The compartment of the Paper Deck is opened automatically to check that the fixing part fixing the lifter plate cushioning material and tapes are surely removed 6 Installation 87 ...

Page 94: ...t 2 Relocate the paper guide plate at the specified paper size Paper size is marked as shown in the figure 2 Screws 2x 2x Paper Size Paper Size CAUTION The paper jam may occur when the paper size is different between top and bottom of the paper guide plate 6 Installation 88 ...

Page 95: ...aper jam may occur when the paper size is different between top and bottom of the paper guide plate 4 Set paper in the compartment and close it 5 Set the paper size on the service mode Lv 1 COPIER OPTION ACC DK P 0 A4 1 LTR 2 B5 imageRUNNER ADVANCE 4500 Series Preparation of the Paper Deck 1 Remove the screw of the fixing plate 1 Screw 1x 6 Installation 89 ...

Page 96: ...OTE Return the screw to the original position to fix the base stay unit for relocation 3 Hold the base stay and push the Paper Deck unit until it stops 4 Remove the screw of the fixing plate 3 Screws 3x 5 Insert screwdrivers into the hole and push the release lever down to open the compartment 6 Installation 90 ...

Page 97: ... the cushioning material is removed 2x 7 Remove the fixing plate and the cushioning material 1 Screw NOTE Check that the cushioning material is removed 1x 8 Remove the fixing part of lifter plate cushioning material and tapes 2 Screws 2x 9 Close the compartment 6 Installation 91 ...

Page 98: ...ure 2x 2x Preparation of the Host Machine 1 Open the cassette 1 2 Cut 3 face covers CAUTION Be sure to remove the face cover properly so that no bur is formed 3 Attach the latch plate C front with 2 screws removed at procedure 6 and 7 in Preparation of the Paper Deck Close the cassette 1 2 Bosses 2 Screws RS tightening M4x8 2x 6 Installation 92 ...

Page 99: ...e 1 bundled screw and 1 screw removed at procedure 6 and 7 in Preparation of the Paper Deck 2 Bosses 2 Screws RS tightening M4x8 RS tightening M4x8 2x 5 Remove the face cover 3 Claws 3 Protrusions 6 Attach the 2 feed guides 6 Installation 93 ...

Page 100: ...nd then fix the base stay In the case Cassette Feeding Unit AN1 is installed 3 Screws Binding Black M4x25 Binding Black M4x25 3x 3x In the case High Capacity Cassette Feeding Unit B1 is installed 3 Screws Binding M4x25 Binding M4x45 3x 3x 2 Slide the Paper Deck to the host machine 6 Installation 94 ...

Page 101: ... Loosen the screws to move the wheel to the floor and then fasten the screws 2 Screws 2x 2x 4 Loosen the screws to move the wheel to the floor and then fasten the screws 2 Screws 2x 2x 6 Installation 95 ...

Page 102: ...e wire saddle 7 Connect the lattice connector to the host machine and then fix the harness with the wire saddle 1 Connector 1 Wire Saddle CAUTION Check that the main power switch is OFF and the power plug is disconnected from the outlet 1x 1x 6 Installation 96 ...

Page 103: ... No Label while aligning right edge of the labels NOTE Keep the paper size label for use when paper size is changed 5mm 10 Connect the power plug of the host machine to the external source 11 Turn ON the host machine NOTE The compartment of the Paper Deck is opened automatically to check that the fixing part fixing the lifter plate cushioning material and tapes are surely removed 6 Installation 97...

Page 104: ...t 2 Relocate the paper guide plate at the specified paper size Paper size is marked as shown in the figure 2 Screws 2x 2x Paper Size Paper Size CAUTION The paper jam may occur when the paper size is different between top and bottom of the paper guide plate 6 Installation 98 ...

Page 105: ...figure 1 Screw 1x 1x Paper Size Paper Size CAUTION The paper jam may occur when the paper size is different between top and bottom of the paper guide plate 4 Set paper in the compartment and close it 5 Set the paper size on the service mode Lv 1 COPIER OPTION ACC DK P 0 A4 1 B5 2 LTR 6 Installation 99 ...

Page 106: ...Front Right Cover cut 1pc 11 Latch Plate C Front 1pc 12 Latch Plate D Rear 1pc imageRUNNER ADVANCE 4500 Series 1 Screw Tooth Washer Sems M4x8 4pcs 2 Screw TP M3x6 2pcs 3 Screw Binding M4x45 1 3pcs 4 Screw Binding Black M4x25 2 3pcs 5 Cassette No Label 1pc 6 Paper Size Label 1pc 7 Face Cover cut 3pcs 8 Face Cover 1pc 9 Face Seal 1pc 10 Connector Cover 1pc 11 Latch Plate A Front 1pc 12 Latch Plate B...

Page 107: ...right L is decreased Image moves to the left 2 Feed paper from the Paper Deck Check that L is 2 5 1 5mm In the case L is out of the range set the adjustment value to 0 and then adjust L manually on the following procedure imageRUNNER ADVANCE 4500 Series 1 Adjust the setting value on the following service mode Lv 2 COPIER ADJUST MISC DK ADJ Y NOTE Setting Range 128 to 127 L is increased 0 1mm by se...

Page 108: ...ws at the latch plate and then adjust the latch plate 1scale 1mm 2 Screws When L is large move the latch plate to front A When L is small move the latch plate to rear B A B 2x NOTE The screws retaining the latch plate are locked with the paint to avoid loosening during the transport Loosen the paint locked screws for the adjustment 6 Installation 102 ...

Page 109: ...host machine 6 Feed paper from the Paper Deck Check that L is 2 5 1 5mm Re adjust L when it is out of the range Front Cover Positioning Adjustment 1 Check the gap on the front cover Gap between the front cover and the right cover 3 1mm Gap between the front cover and the upper cover 4 1mm 4 1mm 3 1mm NOTE Loosen the screws on the front cover and then adjust the gap within the range 6 Screws 6x 6x ...

Page 110: ...APPENDICES Service Tools 105 General Circuit Diagram 106 ...

Page 111: ...yl alcohol Alcohol Cleaning e g metal oil or toner stain Fluoride family hydrocarbon Chlorine fam ily hydrocarbon Alcohol Do not bring near fire Procure locally Substitute MEK Lubricating oil EM 50L Lubrication e g gears Special oil Special solid lubricating agent Lithium soap Dow Corning Tool No HY9 0007 Lubricating oil Lubrication e g drive areas friction areas Silicone oil FLOIL G5000 H Tool No...

Page 112: ...B 7B0B 7B0B 1 2 B 0B6 7B0B 9 7B0B 1 9 6833 B616 1 9 1 9 1 3 3B 2 B616 5 9 5 3 5 20 20 1 6 3 B62 B616 9 1 9 1 9 1 9 83B 0B616 83B 0B616 38 B616 1 9 1 3 3B83B616 9 9 1 52 5B616 3 3B616 23 1B62 9 9 2 B8 B 6 9 2 B23 1B616 1 2 B23 1B6 9 B017B6 203 570 17 23 1 26 7 7 21 6 7 3 83 02725 38 38 287 02725 B0 3 83 5 6 62 12 38 287 6 1625 3 83 6 1625 7 5 833 5 0 7 6 1625 7 5 833 5 0 7 6 1625 5 3 3 5 6 1625 6 3...

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