Canon iP6600D - PIXMA Color Inkjet Printer Service Manual Download

Page: 14 / 57

- Logic board ass'y (QM2-

2745)

- Paper feed motor (QK1-

1502)

4 times

Purge cam sensor error
[5C00]

An error occurred in the purge unit.

- Purge unit (QM2-2299)

- Logic board ass'y (QM2-

2745)

5 times

ASF (cam) sensor error
[5700]

This error takes place when feeding paper
from the ASF after an error occurred in the
ASF cam sensor.

- Sheet feed unit (QM2-

2312)

6 times

Internal temperature error
[5400]

The internal temperature is not proper.

- Logic board ass'y (QM2-

2745)

7 times

Waste ink absorber full
[5B00]

The waste ink absorber is full.

- Ink absorber kit (QY5-

0147)

8 times

Print head temperature rise
error [5200]

The print head temperature exceeded the
specified value.

- Print head (QY6-0063)

- Logic board ass'y (QM2-

2745)

9 times

EEPROM error [6800]

A problem occurred in writing to the
EEPROM.

- Logic board ass'y (QM2-

2745)

11 times

Carriage lift mechanism
error [5110]

The carriage did not move up or down
properly.

- PR lift shaft ass'y (QL2-

0936)

- Sheet feed unit (QM2-

2312)

- Logic board ass'y (QM2-

2745)

- Carriage lift sensor unit

(QM2-2678)

12 times

AP position error [6A00]

An error occurred in the AP motor during
purging operation.

- Sheet feed unit (QM2-

2312)

- Logic board ass'y (QM2-

2745)

- Purge unit (QM2-2208)

13 times

Paper feed position error
[6B00]

An error occurred in the paper feed motor.

- Sheet feed unit (QM2-

2312)

- Logic board ass'y (QM2-

2745)

14 times

Paper feed cam sensor error
[6B10]

An error occurred in the paper feed cam sensor
during paper feeding from the front paper feed
cassette.

This error is also indicated when the waste ink
counter is 60% or more, and a paper jam
occurs.

- Sheet feed unit (QM2-

2312)

- Logic board ass'y (QM2-

2745)

15 times

USB Host VBUS
overcurrent [9000]

The USB Host VBUS is overloaded.

- Logic board ass'y (QM2-

2745)

16 times

Valve sensor error [6C00]

An error occurred in the valve sensor during
cleaning.

- Logic board ass'y (QM2-

2745)

- Purge unit (QM2-2208)

17 times

Motor driver error [6D00]

The AD conversion value indicating the motor
driver temperature is not proper.

- Logic board ass'y (QM2-

2745)

19 times

Ink tank position sensor
error [6502]

None of the ink tank position is detected.

- Platen unit (QM2-2313)

- Logic board ass'y (QM2-

2745)

20 times

Other hardware error [6500]

The PCI bus error is detected by the ASIC.

- Logic board ass'y (QM2-

2745)

Continuous ROM error

The check sum value is incorrect in the ROM - Logic board ass'y (QM2-

1-8

Summary of Contents for iP6600D - PIXMA Color Inkjet Printer

Page 1: ...ight 2005 Canon U S A This technical publication is the proprietary and confidential information of Canon U S A which shall be retained for reference purposes by Authorized Service Facilities of Canon U S A Its unauthorized use is prohibited ...

Page 2: ...anual or product is used Trademarks Product and brand names appearing in this manual are registered trademarks or trademarks of the respective holders Copyright All rights reserved No parts of this manual may be reproduced in any form or by any means or translated into another language without the written permission of Canon Inc except in the case of internal business use Copyright 2005 by Canon I...

Page 3: ...leshooting of the PIXMA iP6600D Part 2 Technical Reference New technology and technical information such as FAQ s Frequently Asked Questions of the PIXMA iP6600D Part 3 Appendix Block diagrams and pin layouts of the PIXMA iP6600D Reference This manual does not provide sufficient information for disassembly and reassembly procedures Refer to the graphics in the separate Parts Catalog ...

Page 4: ...ice Part Replacement and Disassembling Reassembling 3 2 Special Notes on Repair Servicing 3 3 Adjustment Settings 1 Paper feed motor adjustment 2 Grease application 3 Waste ink counter setting 4 User mode 5 Service mode Service test print EEPROM initialization Waste ink counter reset Destination settings Button and LCD test 3 4 Verification Items 1 Service test print 2 EEPROM information print 4 P...

Page 5: ... the iP6600D and Corrective Actions Part 3 APPENDIX 1 BLOCK DIAGRAM 2 CONNECTOR LOCATION AND PIN LAYOUT 2 1 Logic Board Ass y 2 2 Print Beam Board 2 3 Card Slot Board Card Slot Unit 2 4 Operation Panel Board 2 5 Carriage Board Print Head Connector 3 PIXMA iP6600D SPECIFICATIONS 4 PRINT MEDIA SPECIFICATIONS ...

Page 6: ...Part 1 MAINTENANCE ...

Page 7: ...ode 1 min LCD language settings At logic board ass y replacement To set the language to be displayed on the LCD None 1 min Waste ink counter resetting EEPROM settings At logic board replacement At waste ink absorber replacement To reset the waste ink counter None Perform in the service mode 1 min CD DVD detection sensor light volume correction 1 At logic board replacement At carriage unit replacem...

Page 8: ...tank replacement When an ink tank becomes empty No ink error 2 min Paper feed roller cleaning When paper does not feed properly To clean the paper feed rollers Printer buttons 2 min CD DVD print position adjustment At CD DVD printing when necessary To correct CD DVD print position Computer application software 5 min Bottom plate cleaning When the back side of the paper is smeared To clean the plat...

Page 9: ...using Word 2003 Color chart When printing the ISO JIS SCID N5 pattern on A4 size plain paper in bordered printing with the default settings in the Windows XP driver using Photoshop 7 0 Photo chart When printing the Canon standard pattern on 4 x 6 Photo Paper Plus Glossy in borderless printing with the default settings in the Windows XP driver using Windows XP Photo Printing Wizard The print yield ...

Page 10: ... Number Location On the carriage flexible cable holder visible on the left of the carriage after the printer is turned on and the panel cover is opened To the table of contents To the top Part 1 1 MAINTENANCE 1 4 ...

Page 11: ...e Stop Reset button Paper jam 1300 The paper is jammed Clear the paper and press OK Remove the jammed paper and press the Stop Reset button Error in paper feeding from the ASF Paper jam in the rear guide 1303 Error in the duplex printing unit Paper jam in the under guide 1304 Error in paper feeding from the cassette Front door close error 1250 Paper output tray is closed Open the paper output tray...

Page 12: ...t one s Ink tank in a wrong position 1680 Some ink cartridges are not installed in place Install the ink tank s in the correct position Warning The waste ink absorber becomes almost full 1700 The waste ink absorber is almost full Press OK to continue but early replacement recommended See manual Press the Stop Reset button The service call error indicating the waste ink absorber is full is likely t...

Page 13: ... function to detect the remaining ink amount is disabled Ink tank not recognized 1684 Applicable ink tank icon The following ink tank cannot be recognized A non supported ink tank is installed the ink tank LED is turned off Install the supported ink tanks Ink tank not recognized 1410 to 1419 Applicable ink tank icon The following ink tank cannot be recognized An error occurred in an ink tank the i...

Page 14: ... the AP motor during purging operation Sheet feed unit QM2 2312 Logic board ass y QM2 2745 1 Purge unit QM2 2208 13 times Paper feed position error 6B00 An error occurred in the paper feed motor Sheet feed unit QM2 2312 Logic board ass y QM2 2745 1 14 times Paper feed cam sensor error 6B10 An error occurred in the paper feed cam sensor during paper feeding from the front paper feed cassette This e...

Page 15: ...yed for a while the last operation before the error is cancelled and the total print quantity returns to the value before the error Memory card is not set Insert the card after checking the direction No memory card is inserted in the slot Set a memory card DPOF information is not saved in the memory card DPOF print was selected in the menu but no DPOF files are contained in the memory card The err...

Page 16: ...during printing Restrictions on paper The current paper cannot be set Change the size and type Re select the supported paper type and size Recommendation of the print head alignment only on arrival of the printer Head alignment required Load paper and press OK Yes No Select Yes and press the OK button Automatic print head alignment is done Select No and press the OK button The procedures on arriva...

Page 17: ...mode and confirm that the LCD is displayed without any segments missing Confirm the connection between the operation panel and the logic board Replace the LCD or logic board ass y 1 Paper feed problems multi feeding skewed feeding no feeding Examine the inside to confirm that no parts are damaged and the rollers are clean Remove foreign material Adjust the paper guide properly Confirm the connecti...

Page 18: ... of paper Perform bottom plate cleaning Clean the paper path with cotton swab or cloth Clean the ASF sub rollers A part of a line is missing on printouts Replace the ink tank or print head 2 Color hue is incorrect Replace the ink tank or print head 2 Perform print head alignment Printing is incorrect Replace the logic board ass y 1 No ejection of black ink Replace the ink tank or print head 2 Remo...

Page 19: ...erform the print head alignment in the user mode EEPROM information print Service test print Printing via USB connection Direct printing from a digital camera Ink absorber kit QY5 0147 After replacement 1 Reset the waste ink counter See 3 3 Adjustment Settings 5 Service mode Service test print EEPROM information print Carriage unit QM2 2298 At replacement 1 Apply grease to the sliding portions See...

Page 20: ...ent of the paper feed motor unit DO NOT loosen them in other cases ii DO NOT loosen the red screws on both sides of the main chassis securing the carriage shaft positioning they are not adjustable in servicing QM2 2313 1 Check the ink system function See 3 3 Adjustment Settings 5 Service mode PR lift shaft ass y QL2 0936 At replacement 1 Apply grease to the sliding portions See 3 3 Adjustment Sett...

Page 21: ...xternal cover removal I Open the access cover and release the hooks on the left and right side of the printer indicated by the blue circles to remove the side covers II Remove the screws at 2 locations and the flexible cable at 1 location 1 15 ...

Page 22: ... III Release the hooks and remove the front left cover as shown below ...

Page 23: ...wiring connection Be careful of wiring of the flexible cables and harness Improper wiring or connection may cause breakage of a line leading to ignition or emission of smoke I Front cover right unit and logic board ass y wiring 1 18 ...

Page 24: ...1 19 ...

Page 25: ... II Paper feed motor side wiring To the table of contents To the top Part 1 3 REPAIR 3 2 1 20 ...

Page 26: ... indicated by the blue arrow in the figure below 2 After replacement be sure to perform the service test print and confirm that no strange noise or faulty print operation due to dislocation of the belt or gear or out of phase motor etc occurs Note The red screws securing the paper feed motor may be loosened only at replacement of the paper feed motor unit DO NOT loosen them in other cases 2 Grease...

Page 27: ...2 CL input gear 1 22 ...

Page 28: ...3 PR shaft LF roller bushing To the table of contents To the top Part 1 3 REPAIR 3 3 1 to 2 1 23 ...

Page 29: ...ler cleaning See Standalone printer operation below Nozzle check pattern printing See Standalone printer operation below Also available from the printer driver Maintenance tab Automatic manual print head alignment See Standalone printer operation below Also available from the printer driver Maintenance tab In Custom Settings of the printer driver Maintenance tab manual print head alignment by sele...

Page 30: ...half crosswise then unfold and set it in the ASF with the folded ridge facing down Contrast adjustment Function Procedures Remarks Service test print Model name Destination ROM version USB serial number Waste ink amount CD DVD sensor correction value Ink system function check result CD DVD sensor correction result See Service mode operation procedures below Set a sheet of A4 or letter size paper F...

Page 31: ... Print head deep cleaning Cleaning of both black and color 7 times Orange Alarm LF correction Not used in servicing 8 times Green Power CD DVD check pattern print 9 times Orange Alarm CD DVD print position correction horizontal X direction Not used in servicing 10 times Green Power CD DVD print position correction vertical Y direction Not used in servicing 11 times Orange Alarm Button and LCD test...

Page 32: ... Reset buttons 15 buttons 3 If 2 or more buttons are pressed at the same time only 1 button is accepted The LCD is divided into 15 blue segments representing each button The color of a segment corresponding to the pressed button changes to red 4 When all the buttons excluding the Power OK and Stop Reset buttons are pressed the entire LCD changes to a full red screen Open the access cover to displa...

Page 33: ...lowing items Check 1 top of form accuracy The lines shall not extend off the paper Check 2 EEPROM information Check 3 nozzle check pattern Ink shall be ejected from all nozzles Check 4 check pattern for irregular line feeding There shall be no remarkable streaks or unevenness Check 5 check pattern for uneven printing due to line feeding There shall be no remarkable unevenness Check 6 check pattern...

Page 34: ... Service test print sample 2 EEPROM information print How to read EEPROM information print Print sample 1 29 ...

Page 35: ...DCD MPP L 000 2L 000 PC 000 A4 000 HDEEPROM 1 V0000 2 SN 0000 046E 3 LN 00000 00000 00000 00003 00013 00017 00015 4 ID 11 5 IL PBK 000 C 000 C2 000 PC 000 PC2 000 PM 000 PM2 000 M 000 M2 000 Y 000 Printed items 1 Model name 2 ROM version 3 Connected I F USB2 4 Waste ink amount 5 Installation date 6 Operator call service call error record 7 Last printing time 8 Purging count manual deep cleaning ti...

Page 36: ... Credit card sized paper pages fed 41 Memory card use count total 42 Total Card Direct print pages 43 Card Direct print pages Photo Paper Pro 4 x 6 5 x 7 Japanese post card Letter 44 Card Direct print pages Photo Paper Plus Glossy 4 x 6 5 x 7 Japanese post card Letter 45 Card Direct print pages Matte Photo Paper 4 x 6 5 x 7 Japanese post card Letter 46 Camera Direct print pages Photo Paper 4 x 6 5...

Page 37: ...e Caution 2 below Caution 1 If the print head is removed from the printer and left alone by itself ink is likely to dry For this reason keep the print head installed in the printer even during transportation 2 Securely lock the carriage in the home position to prevent the carriage from moving and applying stress to the carriage flexible cable or causing ink leakage during transportation Memo If th...

Page 38: ...Part 2 TECHNICAL REFERENCE ...

Page 39: ...can be printed on the images Red eye correction Picks up a red area from an image detects and corrects the red eye s Optimization of photos taken with a mobile phone Minimizes jaggies in printing a low resolution photo taken with a mobile phone Writing to a memory card From the Maintenance settings menu the memory card can be set to the Read only or Read Write mode CD DVD printing Direct Printing ...

Page 40: ...To the table of contents To the top Part 2 1 NEW TECHNOLOGIES 2 2 ...

Page 41: ...lor separately If 336 to 720 hours have elapsed since the previous cleaning till the start of the next printing 1 346 60 Timer cleaning 3 Each color separately If 720 to 1 080 hours have elapsed since the previous cleaning till the start of the next printing Timer cleaning 4 Each color separately If 1 080 to1 440 hours have elapsed since the previous cleaning till the start of the next printing 1 ...

Page 42: ...Deep cleaning Via the operation panel Via the printer driver 1 346 60 To the table of contents To the top Part 2 2 CLEANING MODE AND AMOUNT OF INK PURGED 2 4 ...

Page 43: ...3 PRINT MODE 3 1 Resolution in Printing via Computer 3 2 Resolution in Borderless Printing 2 5 ...

Page 44: ...3 3 Resolution in Duplex Printing 3 4 Resolution in Camera Direct Printing 3 5 Resolution in Card Direct Printing To the table of contents To the top Part 2 3 PRINT MODE 2 6 ...

Page 45: ... return tab fits in a wave or curl of the paper the tab slips and does not catch paper properly causing paper feed problems Reduce the amount of paper set in the ASF to half approx 5 mm high Multiple sheets of paper feed at the same time Paper feeds at an angle A paper jam occurs 3 C Print results Skewed paper feeding at the level of 1 Paper feeding from the ASF Credit Card size Since coaxial tole...

Page 46: ...y operational solution Cancel automatic duplex printing and manually print each side of paper Cleaning by user 1 Perform Bottom plate cleaning from the printer driver up to 3 times 1 2 If soiling on the paper still remains after 3 times of Bottom plate cleaning wipe the platen rib s and their surroundings with a cotton swab If the phenomenon persists after conducting 1 and 2 servicing is required ...

Page 47: ...g period of time with the ASF cover closed before printing is performed using the ASF Due to ink mist attached to the ASF sub pick up rollers If printing is done from the cassette with the ASF cover closed ink mist is kept inside the printer attaching to the ASF sub pick up rollers Since the sub rollers usually do not contact the paper ink mist can easily accumulate especially during printing on s...

Page 48: ...to prepare and set the ASF sub roller cleaning sheet 1 Fold a sheet of plain paper lengthwise in half 2 Fold the paper at approx 60 mm from the end and fold the folded end in half backward as shown below 2 10 ...

Page 49: ... cover as shown below 4 Press and hold the Stop Reset button until the Power LED blinks 3 times then release the button to perform the paper feed roller cleaning See Standalone printer operation for details Occurrence level A The symptom is likely to occur frequently Caution required B The symptom may occur under certain conditions but likeliness is assumed very low in practical usage C The sympto...

Page 50: ...To the table of contents To the top Part 2 4 FAQ 2 12 ...

Page 51: ...Part 3 APPENDIX ...

Page 52: ...uiet mode Approx 34 2dB Environmental requirements During operation Temperature 5C to 35C 41F to 95F Humidity 10 RH to 90 RH no condensation Non operation Temperature 0C to 40C 32F to 104F Humidity 5 RH to 95 RH no condensation Power supply Power supply voltage frequency Power consumption Standby Power off AC 100 to 120V 50 60Hz Approx 17W Approx 2W Approx 0 8W AC 220 to 240V 50 60Hz Approx 17W Ap...

Page 53: ...oto Optimizer PRO VIVID noise reduction face brightener image optimizer Image adjustment function Brightness contrast hue skin tones Image processing function Sepia illustrated touch no processing Image retrieval function Available date DPOF Ver 1 00 compliant Index printing printing of an image the specified number of copies printing of the specified image s printing with the shooting date Print ...

Page 54: ... the optional BU 20 is attached to the printer Printable data Image JPEG only text printing not possible Supported print paper See 4 PRINT MEDIA SPECIFICATIONS Supported layout 1 2 4 8 images per page borderless 1 2 4 5 6 7 8 9 16 images per page bordered Printing via Bluetooth communication optional Standard Bluetooth version 1 2 Output Bluetooth Power Class 2 Communication range Good for approx ...

Page 55: ...pi 1 pl 5 pl C PC M PM 5 pl BK Y Ink color Dye based black cyan magenta yellow photo cyan photo magenta Ink tank CLI 8BK C M Y PC PM dye based Weight Net Print head approx 55g Supply method As a service part not including ink tanks Part number QY6 0063 000 Model name and destination BCI 7eBK BCI 7eC BCI 7eM BCI 7eY BCI 7ePC BCI 7ePM CLI 8BK CLI 8C CLI 8M CLI 8Y CLI 8PC CLI 8PM Dye based ink PIXUS ...

Page 56: ...ets Yes Yes Yes GP 501 4x6 101 6 x 152 4 mm ASF Cassette 20 sheets Yes Yes Yes Photo Paper Pro PR 101 A4 LTR ASF Cassette 10 sheets Yes Yes Yes PR 101 4x6 101 6 x 152 4 mm ASF Cassette 20 sheets Yes Yes Yes PR 101 4x8 101 6 x 203 2 mm ASF Cassette 20 sheets Photo Paper Plus Glossy PP 101 A4 LTR ASF Cassette 10 sheets Yes PP 101 4x6 101 6 x 152 4 mm ASF Cassette 20 sheets Yes PP 101 5x7 127 x 178 m...

Page 57: ...elected for Paper Type printing is done with borders even when borderless printing is selected T shirt transfer TR 301 A4 ASF Cassette 1 sheet Envelope COM 10 241 x 105 mm ASF Cassette 10 5 envelopes DL size 220 x 110 mm ASF Cassette 10 5 envelopes To the table of contents To the top Part 3 4 Print Media Specifications 3 21 ...

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