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Canon iP4500 - PIXMA Color Inkjet Printer, Simplified Service Manual

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Canon iP4500 - PIXMA Color Inkjet Printer Simplified Service Manual Download Page 31

 

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FIGURE 2   AC ADAPTER 

Summary of Contents for iP4500 - PIXMA Color Inkjet Printer

Page 1: ...iP4500 SIMPLIFIED SERVICE MANUAL 1 PRODUCT LIST 2 PRODUCT SPECIFICATIONS 3 ERROR DISPLAY 4 REPAIR 5 SERVICE MODE 6 SERVICE POLICY QY8 13BI 000 Rev 00 July 12 2007 Canon Inc ...

Page 2: ...18 000 Print head Ink tanks Japan Non Japan BCI 9BK PGI 5BK BCI 7eBK CLI 8BK BCI 7eC CLI 8C BCI 7eM CLI 8M BCI 7eY CLI 8Y CD DVD tray 1 8cm CD DVD adapter 1 Power cord 1 US and KR 1 2 Consumables Product name Product code Destination Remarks Canon Ink Tank BCI 9BK 0372B001AA BCI 7eBK 0364B001AA BCI 7eC 0365B001AA BCI 7eM 0366B001AA BCI 7eY 0367B001AA JP Canon Ink Tank PGI 5BK 0628B001AA to 0628B00...

Page 3: ...ng on image data print mode type of paper and camera that is connected to etc Note Notations for the Americas should be confirmed with the related marketing section of each sales company in the Americas Printing direction Bidirectional uni directional Print width Max 203 2 mm 216 mm in borderless printing Interface Computer USB 2 0 Hi Speed Camera Direct PictBridge with a PictBridge supported digi...

Page 4: ...rements During operation Temperature 5C to 35C 41F to 95F Humidity 10 RH to 90 RH no condensation Non operation Temperature 0C to 40C 32F to 104F Humidity 5 RH to 95 RH no condensation Power supply Power consumption Power supply voltage Frequency Printing Standby OFF AC 100 to 240 V 50 60 Hz Approx 13 W Approx 1 2 W Approx 1 0 W External dimensions With the trays retracted Approx 445 W x 303 D x 1...

Page 5: ...K BIC 7eBK BCI 7eC BIC 7eM BCI 7eY CLI 8BK CLI 8C CLI 8M CLI 8Y Japan O X O O O O X X X X iP4500 Others X O X X X X O O O O O Usable X Not usable Note The ink tanks for the Japanese model are not compatible with those for the other models Be sure to use the appropriate ink tanks in servicing ...

Page 6: ...er jam in the rear guide 1303 Error in the duplexing transport unit Paper jam in the under guide 1304 Remove the jammed paper and press the Resume Cancel button Error during paper feeding from the cassette 3 times Front door close error 1250 Open the paper output tray The error is indicated if the paper output tray is closed at start of a print job or while a print job is being performed No ink 16...

Page 7: ...cover closed during CD DVD printing print NOT continuable 1855 Open the inner cover and press the Resume Cancel button to clear the error The CD or DVD being printed at error occurrence will be ejected without printing the remaining data for the ejected CD or DVD then the next print job will be performed Multiple ink tanks of the same color installed 1681 Replace the wrong ink tank s with the corr...

Page 8: ...abled The error is indicated when raw ink is detected but the dot count number exceeds the threshold of complete exhaustion of ink 14 times Ink tank not recognized 1684 A non supported ink tank is installed the ink tank LED is turned off Install the supported ink tanks 15 times Ink tank not recognized 1410 to 1414 An error occurred in an ink tank the ink tank LED is turned off Replace the ink tank...

Page 9: ...67 11 times Carriage lift mechanism error 5110 PR lift shaft ass y QL2 1450 Sheet feed unit QM3 2723 Logic board ass y QM3 2738 1 Carriage lift sensor unit QM3 1273 12 times AP position error 6A00 PG position error 5C10 Sheet feed unit QM3 2723 Logic board ass y QM3 2738 1 Purge unit QM2 0007 13 times Paper feed position error 6B00 Sheet feed unit QM3 2723 Logic board ass y QM3 2738 1 14 times Pap...

Page 10: ...p cover is opened the warning is displayed 1 When the print head temperature falls the warning is released Protection of excess rise of the print head temperature If the print head temperature exceeds the specified limit a Wait is inserted during printing 1 If the warning is displayed the carriage does not move to the ink tank replacement position when the top cover is opened ...

Page 11: ...tion 7 Perform the print head alignment in the user mode 1 EEPROM information print Service test print Printing via USB connection Direct printing from a digital camera Ink absorber kit QY5 0190 After replacement Reset the ink absorber counter See 5 SERVICE MODE Service test print EEPROM information print Carriage unit QM3 2264 At replacement 1 Apply grease to the sliding portions See 5 SERVICE MO...

Page 12: ...eral notes Make sure that the flexible cables and wires in the harness are in the proper position and connected correctly Do not drop the ferrite core which may cause damage Protect electrical parts from damage due to static electricity Before removing a unit after removing the power cord allow the printer to sit for approx 1 minute for capacitor discharging to protect the logic board ass y from d...

Page 13: ...ontact portion 3 locations 6 Floil KG107A 18 to 27 1 5 x 3 7 Idler pulley The shaft surface which contacts the idler pulley hole 7 Floil KG107A 9 to 18 1 x 1 8 Carriage shaft Entire surface of the carriage shaft where the carriage unit slides 8 Floil KG107A 200 to 400 9 Carriage shaft spring L Carriage shaft sliding portion to the end of the spring 9 Floil KG107A 9 to 18 1 x 1 10 Carriage shaft Ca...

Page 14: ...13 ...

Page 15: ...ched in the direction indicated by the blue arrow in the figure below 2 After replacement be sure to perform the service test print and confirm that no strange noise or faulty print operation due to dislocation of the belt or gear or out of phase motor etc occurs Caution The red screws securing the paper feed motor may be loosened only at replacement of the paper feed motor unit DO NOT loosen them...

Page 16: ... absorber counter value is 7 or more replace the ink absorber kit LF Eject correction See Service mode operation procedures below Left margin correction See Service mode operation procedures below Destination settings See Service mode operation procedures below Note At the end of the service mode press the Power button The paper lifting plate of the sheet feed unit will be raised Service mode oper...

Page 17: ...aning of both Black and Color 7 times Orange Alarm CD DVD check pattern print Not used in servicing 8 times Green Power CD DVD print position correction horizontal X direction Not used in servicing 9 times Orange Alarm CD DVD print position correction vertical Y direction Not used in servicing 10 times Green Power LF Eject correction 11 times Orange Alarm Left margin correction 12 times Green Powe...

Page 18: ...er counter setting Set the ink absorber counter value to a new EEPROM after the logic board is replaced in servicing 1 Before replacement of the logic board check the ink absorber counter value in EEPROM information print 2 In the service mode press the Resume Cancel button 13 times then press the Power button to enter the ink absorber counter setting mode 3 In the ink absorber counter setting mod...

Page 19: ...number of time s as the selected Pattern No then press the Power button See the flowchart below 1 In the LF Eject correction mode press the Resume Cancel button the specified number of time s according to the paper to be used in LF Eject correction listed in the table below then press the Resume Cancel button Set a sheet of selected paper in the rear tray Time s L Paper 1 time HR 101 2 times GF 50...

Page 20: ... 3 In the printout select the Pattern No in which streaks or lines are the least noticeable press the Resume Cancel button the same number of time s as the selected Pattern No then press the Power button ...

Page 21: ...the Resume Cancel button is pressed N 1 A 1 time 0 B 0 times 2 C 2 times Note Each time the Resume Cancel button is pressed the Alarm and Power LEDs light alternately Alarm in orange and Power in green If the Resume Cancel button is pressed 3 times or more then the Power button is pressed the printer returns to the service mode menu selection 4 The selected LF correction value or Eject correction ...

Page 22: ...rection value Press the Resume Cancel button M times then press the Power button to fix the selection 0 M 2 Retention of the LF correction value END Yes No M 3 Selection of the Eject correction value 0 N 2 Writing of the Eject correction value to the EEPROM No N 3 Press the Resume Cancel button N times then press the Power button to fix the selection Yes No writing of the LF correction value to th...

Page 23: ... the cassette and ejected blank single sided printing iv A sheet of paper feeds from the cassette The pattern is printed on both sides of paper duplex printing A total of 4 sheets are ejected 2 Selection of the parameter mode for left margin correction Press the Resume Cancel button the specified number of time s according to the parameter mode listed in the table below then press the Power button...

Page 24: ...de selection Repeat steps 2 and 3 to adjust the left margin in each parameter mode back side of paper fed from the rear tray front side of paper fed from the cassette and back side of paper fed from the cassette 4 After the left margin correction in all the parameter modes is completed press the Resume Cancel button 4 times or more in the parameter mode selection then press the Power button to ret...

Page 25: ...s performed according to the current correction values in the EEPROM Press the Resume Cancel button L times then press the Power button to fix the selection Press the Resume Cancel button M times then press the Power button to fix the selection Yes N 0 No Yes Setting of the selected left margin correction value Writing of the correction value to the EEPROM No writing to the EEPROM No writing to th...

Page 26: ... 3 Single sided printing Print data No data blank on the front side Shipment inspection pattern 2 on the back side Print quantity 1 sheet 1 page Paper source Cassette Paper type Plain paper Print quality Standard Custom 3 Single sided printing Print data No data blank Print quantity 1 sheet 1 page Paper source Cassette Paper type Plain paper Print quality Standard Custom 3 Single sided printing Pr...

Page 27: ...on Others During production and for 2 years after discontinuance of production except the printer head whose supply period is 5 years after discontinuance Final Order Japan YFI in the 5th year after discontinuance of production Others YFI in the 2nd year after discontinuance of production For the print head YFI in the 5th year after discontinuance of production Stock Date SENSO Parts Starter Parts...

Page 28: ...27 This page intentionally left blank ...

Page 29: ...28 FIGURE 1 PRINTER PRINT HEAD ...

Page 30: ... 1 CDR TRAY ASS Y W CDR PRINTING 5 QY6 0067 000 1 PRINT HEAD 6 QH2 2716 000 1 CORD POWER 220V 240V EUM EMB ASA MY 6 QH2 2719 000 1 CORD POWER 100V 120V 6 QK1 0776 000 1 CORD POWER 220V 240V AU 6 QK1 2017 000 1 CORD POWER 100V 120V TW 6 QK1 3048 000 1 CORD POWER 120V 240V LAM CHN 6 QK1 3761 000 1 CORD POWER 100V JP 6 WT3 5156 000 1 CORD POWER 220V 240V GB HK 6 WT3 5160 000 1 CORD POWER 220V 240V KR...

Page 31: ...30 FIGURE 2 AC ADAPTER ...

Page 32: ...31 LIST OF FIGURE2 FIGURE KEY No PART NUMBER RAN K QTY DESCRIPTION REMARKS 2 1 QK1 3691 000 1 AC ADAPTER 100V 240V 50 60HZ ...

Page 33: ...32 FIGURE 3 OPERATION PANEL UNIT MAIN CASE UNIT ...

Page 34: ...3 QM3 2190 000 1 ACCESS COVER UNIT 4 QM3 2192 000 1 FRONT COVER UNIT 5 QM3 2191 000 1 SIDE COVER R UNIT 6 QC2 4418 000 1 COVER LEFT 7 QC2 4419 000 1 MAIN CASE 8 QC2 4420 000 1 COVER I F 9 QM3 2189 000 1 FRONT DOOR UNIT 10 QC1 6573 000 1 DAMPER DOOR 11 QM3 2721 000 1 INNER COVER UNIT 12 QC2 0424 000 2 ARM RELEASE 13 QC2 5980 000 2 COVER MAIN CASE 14 QC2 1877 000 1 COVER INK MIST 15 QC1 9987 000 1 C...

Page 35: ...34 FIGURE 4 BOTTOM CASE UNIT INK ABSORBER ...

Page 36: ...35 LIST OF FIGURE4 FIGURE KEY No PART NUMBER RAN K QTY DESCRIPTION REMARKS 4 1 QY5 0190 000 1 ABSORBER KIT 2 QM3 2718 000 1 BOTTOM CASE UNIT ...

Page 37: ...36 FIGURE 5 LOGIC BOARD ASS Y ...

Page 38: ...37 LIST OF FIGURE5 FIGURE KEY No PART NUMBER RAN K QTY DESCRIPTION REMARKS 5 1 QM3 2738 000 1 LOGIC BOARD ASS Y ...

Page 39: ...38 FIGURE 6 SHEET FEED UNIT ...

Page 40: ... NUMBER RAN K QTY DESCRIPTION REMARKS 6 1 QM3 2746 000 1 DC CONNECTOR ASS Y 2 QM3 2749 000 1 MOTOR MULTI HARNESS ASS Y 3 QM3 2740 000 1 ENCORDER MULTI HARNESS ASS Y 4 QC2 5978 000 1 COVER PAPER FEED GUIDE 5 QM3 2723 000 1 SHEET FEEDER UNIT ...

Page 41: ...40 FIGURE 7 CARRIAGE UNIT ...

Page 42: ...RING LEAF 3 QC2 0080 000 1 CLIP SHAFT R 4 QC2 4426 000 1 CAM CARRIAGE SHAFT R 5 QC2 0083 000 1 CLIP SHAFT L 6 QK1 1500 000 1 MOTOR CARRIAGE 7 QC2 4425 000 1 CAM CARRIAGE SHAFT L 8 QM3 2264 000 1 CARRIAGE UNIT 9 QC2 0414 000 N 1 SHAFT CARRIAGE 10 QL2 0938 000 1 IDLER PULLEY ASS Y 11 QC1 6202 000 1 SPRING COIL 12 QK1 3852 000 2 CORE RING ...

Page 43: ...42 FIGURE 8 PLATEN UNIT ...

Page 44: ...ST OF FIGURE8 FIGURE KEY No PART NUMBER RAN K QTY DESCRIPTION REMARKS 8 1 QC2 4888 000 1 ABSORBER INK 2 QM3 2725 000 1 PLATEN UNIT 3 QC1 6619 000 1 SPRING TENSION 4 QC2 4881 000 1 FILM TIMING SLIT DISK EJECT ...

Page 45: ...44 FIGURE 9 PURGE UNIT ...

Page 46: ...FIGURE9 FIGURE KEY No PART NUMBER RAN K QTY DESCRIPTION REMARKS 9 1 QK1 2830 000 1 CABLE PANEL 2 QM3 0007 010 1 PURGE UNIT 3 QC2 0089 000 1 TUBE INK 4 QC2 0030 000 1 COVER INK TUBE 5 QC2 0085 000 1 TUBE INK JOINT ...

Page 47: ...46 FIGURE 10 PAPER FEED CARRIAGE LIFT PART ...

Page 48: ...33 000 1 CARRIAGE LIFT GEAR BASE UNIT 9 QC2 1873 000 1 GEAR INPUT CARRIAGE LIFT 10 QC1 6212 000 1 GEAR IDLER CARRIAGE LIFT 11 QC2 0039 000 1 SPRING TORSION 12 QC2 0038 000 1 GEAR OUTPUT CARRIAGE LIFT 13 QC2 0052 000 1 SPRING TENSION 14 QC2 0040 000 1 LEVER SWING ARM LOCK 15 QM3 1274 000 1 PE SENSOR UNIT 16 QK1 3849 000 1 MOTOR PAPER FEED 17 QC1 9939 000 1 BUSHING 18 QC2 4880 000 1 FILM TIMING SLIT...

Page 49: ...48 FIGURE 11 OPTION CONSUMABLES ...

Page 50: ... 7eBK CONSUMABLES NPN 1 YELLOW INK TANK BCI7eY CONSUMABLES NPN 1 MAGENTA INK TANK BCI 7eM CONSUMABLES NPN 1 CYAN INK TANK BCI 7eC CONSUMABLES 2 NPN 1 BLACK INK TANK PGI 5BK CONSUMABLES NPN 1 BLACK INK TANK CLI 8BK CONSUMABLES NPN 1 YELLOW INK TANK CLI 8Y CONSUMABLES NPN 1 MAGENTA INK TANK CLI 8M CONSUMABLES NPN 1 CYAN INK TANK CLI 8C CONSUMABLES ...

Page 51: ...50 FIGURE 12 TOOL ...

Page 52: ...51 LIST OF TOOL FIGURE KEY No PART NUMBER RAN K QTY DESCRIPTION REMARKS T 1 QY9 0057 000 1 LUBE FLOIL KG107A OIL ...

Page 53: ...UMBER RAN K QTY DESCRIPTION REMARKS S 1 XB1 2300 405 SCREW MACH BH M3X4 2 XA9 1752 000 SCREW TAP WASHER HEAD M3X12 3 XB2 4300 605 SCREW W WASHER M3X6 4 XB4 7300 805 SCREW TP BH3X8 5 XA9 1754 000 SCREW BIND M2 6X4 RED 6 XB1 2200 405 SCREW M2X4 ...

Page 54: ...AIN CASE QH2 2716 000 1 6 CORD POWER QH2 2719 000 1 6 CORD POWER QK1 0776 000 1 6 CORD POWER QK1 1500 000 7 6 MOTOR CARRIAGE QK1 2017 000 1 6 CORD POWER QK1 2830 000 9 1 CABLE PANEL QK1 3048 000 1 6 CORD POWER QK1 3691 000 2 1 AC ADAPTER 100V 240V 50 60HZ QK1 3761 000 1 6 CORD POWER QK1 3849 000 10 16 MOTOR PAPER FEED QK1 3852 000 7 12 CORE RING QL2 0938 000 7 10 IDLER PULLEY ASS Y QL2 1449 000 1 ...

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