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Canon imageCLASS MF6500 Series, Service Manual

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Canon imageCLASS MF6500 Series Service Manual Download Page 10

Contents

7.4 

Duplex Unit................................................................................................................................................. 7- 4

7.4.1 

Outline......................................................................................................................................................................7- 4

7.5 

Manual Feed Pickup Unit ........................................................................................................................... 7- 5

7.5.1 

Outline......................................................................................................................................................................7- 5

7.5.2 

Retry Pickup.............................................................................................................................................................7- 5

7.5.3 

Detecting the Size of Paper .....................................................................................................................................7- 5

7.6 

Parts Replacement Procedure ................................................................................................................... 7- 6

7.6.1 

Cassette Pickup Roller.............................................................................................................................................7- 6

7.6.1.1 

Removing the Cassette Pickup Roller ..................................................................................................................................... 7- 6

7.6.2 

Cassette Separation Roller ......................................................................................................................................7- 6

7.6.2.1 

Removing the Cassette Separation Roller............................................................................................................................... 7- 6

7.6.3 

Cassette Paper Sensor............................................................................................................................................7- 6

7.6.3.1 

Removing the Cassette Paper Sensor..................................................................................................................................... 7- 6

7.6.4 

Cassette Pickup Solenoid ........................................................................................................................................7- 7

7.6.4.1 

Removing the Cassette Pickup Solenoid................................................................................................................................. 7- 7

7.6.5 

Paper Feed Roller....................................................................................................................................................7- 7

7.6.5.1 

Removing the Cassete Feed Roller  ........................................................................................................................................ 7- 7

7.6.6 

Manual Pickup Roller ...............................................................................................................................................7- 7

7.6.6.1 

Removing the Manual Pickup Roller........................................................................................................................................ 7- 7

7.6.7 

Manual Pickup Sensor .............................................................................................................................................7- 8

7.6.7.1 

Removing the Manual Tray Sensor  ........................................................................................................................................ 7- 8

7.6.8 

Manual Pickup Solenoid ..........................................................................................................................................7- 8

7.6.8.1 

Removing the Manual Pickup Solenoid ................................................................................................................................... 7- 8

7.6.9 

Manual Separation Roller ........................................................................................................................................7- 8

7.6.9.1 

Removing the Manual Separation Pad .................................................................................................................................... 7- 8

7.6.10 

Registration Roller..................................................................................................................................................7- 8

7.6.10.1 

Removing the Registration Roller .......................................................................................................................................... 7- 8

7.6.11 

Registration Sensor................................................................................................................................................7- 9

7.6.11.1 

Removing the Registration Sensor ........................................................................................................................................ 7- 9

7.6.12 

Duplex Pick-up Solenoid ......................................................................................................................................7- 10

7.6.12.1 

Removing the Duplex Pickup Solenoid ................................................................................................................................ 7- 10

7.6.13 

Registration Clutch...............................................................................................................................................7- 10

7.6.13.1 

Removing the Registration Clutch........................................................................................................................................ 7- 10

7.6.14 

Main Motor ...........................................................................................................................................................7- 10

7.6.14.1 

Removing the Main Motor .................................................................................................................................................... 7- 10

Chapter 8  

Fixing System

8.1 

Overview/Configuration .............................................................................................................................. 8- 1

8.1.1 

Specifications, Control Mechanisms, and Functions ...............................................................................................8- 1

8.1.2 

Outline......................................................................................................................................................................8- 1

8.2 

Various Control Mechanisms ..................................................................................................................... 8- 2

8.2.1 

Controlling the Temperature of the Fixing Unit ........................................................................................................8- 2

8.2.1.1 

Outline...................................................................................................................................................................................... 8- 2

8.2.2 

Controlling the Fixing Film Temperature..................................................................................................................8- 2

8.2.2.1 

Controlling the Fixing Film Temperature.................................................................................................................................. 8- 2

8.2.2.2 

Target Temperatures by Mode ................................................................................................................................................ 8- 2

8.3 

Protection Function .................................................................................................................................... 8- 3

8.3.1 

Outline......................................................................................................................................................................8- 3

8.3.2 

Failure Detection......................................................................................................................................................8- 3

8.4 

Parts Replacement Procedure ................................................................................................................... 8- 4

8.4.1 

Fixing Unit ................................................................................................................................................................8- 4

8.4.1.1 

Removing the Fixing Unit......................................................................................................................................................... 8- 4

8.4.2 

Fixing Film Unit ........................................................................................................................................................8- 5

8.4.2.1 

Removing the Fixing Film Unit ................................................................................................................................................. 8- 5

8.4.3 

Fixing Pressure Roller..............................................................................................................................................8- 6

8.4.3.1 

Removing the Pressure Roller ................................................................................................................................................. 8- 6

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Summary of Contents for imageCLASS MF6500 Series

Page 1: ...Feb 22 2006 Service Manual MF6500 Series Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 2: ...Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 3: ...es in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This manual is copyrighted with all rights rese...

Page 4: ...dicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a description of a service mode Provides a descr...

Page 5: ...w ever differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the input of the DC controller PCB and from t...

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Page 7: ... Items 1 13 1 2 4 2 Cleaning 1 13 1 2 5 Safety 1 14 1 2 5 1 Safety of the Laser Light 1 14 1 2 5 2 Safety of Toner 1 14 1 2 5 3 CDRH Regulations 1 14 1 2 5 4 Handling the Laser Unit 1 15 1 2 5 5 Point to Note about Fire 1 15 1 2 5 6 Cautions as to the replacement and disposal of lithium battery 1 15 1 2 5 7 Storing and Handling the Cartridge Before Unpacking 1 16 1 2 5 8 Storing or Handling the Ca...

Page 8: ...5 3 4 1 1 Removing the Copyboard Glass 3 5 3 4 2 Analog Processor PCB 3 5 3 4 2 1 Removing the Analog Processor PCB 3 5 3 4 3 Reader Motor 3 5 3 4 3 1 Removing the Reader Motor 3 5 3 4 4 Contact Sensor 3 5 3 4 4 1 Removing the Contact Sensor 3 5 3 4 4 2 Procedure after Replacing the CS 3 6 3 4 5 Reader Home Position Sensor 3 6 3 4 5 1 Removing the Reader Home Position Sensor 3 6 Chapter 4 Original...

Page 9: ...Solenoid 4 12 4 4 15 1 Removing the Release Solenoid 4 12 4 4 16 Separation Pad 4 12 4 4 16 1 Removing the Separation Pad 4 12 Chapter 5 Laser Exposure 5 1 Overview Configuration 5 1 5 1 1 Specifications and Control Mechanism 5 1 5 1 2 Main Components 5 2 5 2 Parts Replacement Procedure 5 3 5 2 1 Laser Scanner Unit 5 3 5 2 1 1 Removing the Laser Scanner Unit 5 3 Chapter 6 Image Formation 6 1 Overv...

Page 10: ... Roller 7 8 7 6 10 1 Removing the Registration Roller 7 8 7 6 11 Registration Sensor 7 9 7 6 11 1 Removing the Registration Sensor 7 9 7 6 12 Duplex Pick up Solenoid 7 10 7 6 12 1 Removing the Duplex Pickup Solenoid 7 10 7 6 13 Registration Clutch 7 10 7 6 13 1 Removing the Registration Clutch 7 10 7 6 14 Main Motor 7 10 7 6 14 1 Removing the Main Motor 7 10 Chapter 8 Fixing System 8 1 Overview Co...

Page 11: ... 9 7 9 4 1 10 Detaching the Delivery Tray 9 7 9 4 2 Operation Panel Unit 9 7 9 4 2 1 Removing the Operation Panel Unit 9 7 9 4 3 Image Processor PCB 9 8 9 4 3 1 Removing the Image Processor PCB 9 8 9 4 3 2 Procedure after Replacing the Image Processor PCB 9 8 9 4 4 DC Controller PCB 9 9 9 4 4 1 Removing the DC Controller PCB 9 9 9 4 5 Powwer Supply PCB 9 9 9 4 5 1 Removing the Power Supply PCB 9 9...

Page 12: ...g edge registration adjustment 11 3 Chapter 12 Correcting Faulty Images 12 1 Initial Checkup 12 1 12 1 1 Site Environment 12 1 12 1 2 Checking the Paper 12 1 12 1 3 Checking the Placement of Paper 12 1 12 1 4 Checking the Durables 12 1 12 1 5 Checking the Units and Functional Systems 12 1 12 1 6 Others 12 2 12 2 Outline of Electrical Components 12 3 12 2 1 Clutch Solenoid Motor Fan 12 3 12 2 1 1 L...

Page 13: ...1 14 4 14 1 8 4 Detailed Discussions of Bit 2 14 4 14 1 8 5 Detailed Discussions of Bit 3 14 4 14 1 8 6 Detailed Discussions of Bit 4 14 4 14 1 8 7 Detailed Discussions of Bit 5 14 4 14 1 9 SSSW SW30 14 4 14 1 9 1 List of Functions 14 4 14 1 9 2 Detailed Discussions of Bit 5 14 5 14 2 Menu Switch Settings MENU 14 5 14 2 1 Menu Switch Composition 14 5 14 2 2 No 005 NL equalizer 14 5 14 2 3 No 006 t...

Page 14: ...tion when scanning on a document fed from ADF 14 9 14 4 17 054 Pickup motor speed correction when the ADF is used 14 9 14 4 18 193 ADF special standard sized paper LGL misidentification ready 14 9 14 4 19 194 ADF special standard sized paper LTR misidentification ready 14 9 14 4 20 195 ADF special standard sized paper LTR_R misidentification ready 14 9 14 5 Printer Function Settings PRINTER 14 10 ...

Page 15: ... 11 5 1 MODEM Test 4 MODEM TEST 14 24 14 11 6 Faculty Test 14 26 14 11 6 1 FUNCTION TEST 6 FUNCTION TEST 14 26 14 11 7 Cleaning Mode 14 30 14 11 7 1 Roller cleaning mode 0 ROLLER CLEAN 14 30 Chapter 15 Upgrading 15 1 Outline 15 1 15 1 1 Overview of Upgrade 15 1 15 2 Making Preparations 15 1 15 2 1 Registering the System Software 15 1 15 2 2 Connection 15 3 15 3 Downloading System Software 15 3 15 ...

Page 16: ...Contents Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 17: ...Chapter 1 Introduction Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 18: ...Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 19: ...6 TIMER SETTINGS 1 11 1 2 3 7 ADJUST CLEANING 1 11 1 2 3 8 REPORT SETTINGS 1 11 1 2 3 9 SYSTEM SETTINGS 1 12 1 2 4 Maintenance by the User 1 13 1 2 4 1 User Maintenance Items 1 13 1 2 4 2 Cleaning 1 13 1 2 5 Safety 1 14 1 2 5 1 Safety of the Laser Light 1 14 1 2 5 2 Safety of Toner 1 14 1 2 5 3 CDRH Regulations 1 14 1 2 5 4 Handling the Laser Unit 1 15 1 2 5 5 Point to Note about Fire 1 15 1 2 5 6...

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Page 21: ... MF6580PL F 1 1 1 Host machine 2 Cassette Unit M1 3 Hand Set CT 25 1 1 The handset comes standard with the imageCLASS MF6550 for China It is optionally available for the Laser Base MF6550 for Europe and Laser Base MF6580PL It is not available optionally for other models 1 2 3 Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 22: ...LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL F 1 3 T 1 2 1 Open close cover 7 Cassette 2 Slide guide 8 Left cover 3 Document feeder tray 9 Scanning glass 4 Document delivery tray 10 White plate 5 Delivery tray 11 Orginal glass 6 Operation panel 12 Multi purpose tray 1 USB port 2 Ethernet port 1 3 Modular jack 2 1 7 6 5 2 3 4 8 9 10 12 11 1 2 5 4 3 Download Free Service...

Page 23: ...x functions 1 CS unit 12 Vertical path roller 2 Reading glass 13 Registration roller 3 Toner cartridge 14 Developing cylinder 4 Laser scanner unit 15 Transfer charging roller 5 Copyboard glass 16 Photopositive drum 6 Cassette 17 Primary charging roller 7 Pickup roller 18 Fixing film unit 8 Feed roller 19 Fixing pressure roller 9 Separation roller 20 Fixing unit 10 Manual feed separation pad 21 Del...

Page 24: ...Chapter 1 1 4 T 1 4 1 Registration roller 2 Feed roller 3 Separation pad 4 Pickup roller 5 Feed roller 1 6 Delivery roller Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 25: ...PL The machine possesses 2 power switches main power switch and control power switch Normally i e unless the machine is in a sleep state the machine will be supplied with power when you turn on its main power switch F 1 6 1 Control panel power switch 2 Main power lamp 3 Main power switch 1 2 3 Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 26: ...80PL During printing or fax data transmission reception Be sure to operate the main power switch while the Processing Data lamp on the control panel is not lit Turning off the main switch during printing or fax data transmission reception can erase the data being processed F 1 7 Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 27: ...ot turn off the power switch or ON OFF switch on the control panel Turning off the main power switch during downloading can make this machine inoperative F 1 8 Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 28: ...button 9 button 24 Additional Functions button 10 Reset button 25 Two Sided button 11 System Monitor button 26 Enlarge Reduce button 12 View Settings button 27 Density button 13 Numeric buttons 28 Image Quality button 14 Clear button 29 Paper Select button 15 Stop button 1 If equipped with fax functions 1 Direct TX button 5 Coded Dial button 2 Pause button 6 Address Book button 3 Hook button 7 One...

Page 29: ...ER TYPE CASSETTE 1 CASSETTE 2 8 REG PAPER TYPE CASSETTE 1 PLAIN PAPER COLOR RECYCLED HEAVY PAPER 1 BOND HOLE PUNCH PAPER CASSETTE 2 PLAIN PAPER COLOR RECYCLED HEAVY PAPER 1 BOND HOLE PUNCH PAPER 9 ENERGY IN SLEEP LOW HIGH 10 MP TRAY STD SET OFF ON PAPER SIZE LTR SMTR EXECUTIV OFICIO BRAZIL OFICIO MEXICO OFICIO FOLIO G LTR FLSP COM10 MONARCH DL ISO C5 ISO B5 FREESIZE A4 B5 A5R LGL SELECT PAPER TYPE...

Page 30: ... 4 RX SETTINGS ECM RX ON OFF FAX TEL OPT SET RING START TIME 0 30 6 F T RING TIME 15 300 15 F T SWITCH ACTION RECEIVE DISCONNECT DRPD SELECT FAX DOUBLE RING SHORT SHORT LONG OTHER RING TYPR NORMAL RING INCOMING RING OFF ON RING COUNT 1 99TIMES REMOTE RX ON REMOTE RX ID 0 9 OFF MANUAL AUTO OFF ON F T RING TIME 1 99SEC 5 PRINTER SETTINGS SELECT CASSETTE SWITCH A ON OFF SWITCH B ON OFF SWITCH C ON OF...

Page 31: ...RGE A4 OFF ON 11 RESET PRINTER OFF ON Additional Functions Available Settings 1 DATE TIME SETTING Default setting 2 DATE TYPE SELECT DD MM YYYY YYYY MM DD MM DD YYYY 3 AUTO SLEEP TIME ON 3 30 3 MIN in one minute increments OFF 4 AUTO CLEAR TIME ON 1 9 2 MIN in one minute increments OFF 5 DAYLIGHT SV TIME ON START DATE TIME MONTH WEEK DAY END DATE TIME MONTH WEEK DAY OFF Additional Functions Availa...

Page 32: ...AC ADD SET OFF ON SNMP SETTINGS USE SNMP ON PORT NO OFF COMMUNITY NAME 1 COMMUNITY NAME 2 SNMP WRITABLE 1 ON OFF SNMP WRITABLE 2 ON OFF DEDICATED PORT ON OFF ETHERNET DRIVER AUTO DETECT AUTO MANUAL DUPLEX HALF DUPLEX FULL DUPLEX ETHERNET TYPE 10 BASE T 100 BASE TX VIEW IP ADDRESS IP ADDRESS SUBNET MASK GATEWAY ADDRESS STARTUP TIME SET 0 to 300 SEC 3 COMMUNICATIONS TX START SPEED 2400 to 33600 bps ...

Page 33: ...oard Clean the copyboard glass large 1 copyboard glass small 2 and copyboard holder jump board 3 with a cloth dampened with water or neutral detergent and squeezed hard and then wipe them with a dry soft cloth F 1 12 3 Cleaning the Fixing Pressure Roller If black streaks are seen on the printed paper the fixing pressure roller can be dirty If black streaks are seen on the printed paper clean the f...

Page 34: ...aning will start 1 2 5 Safety 1 2 5 1 Safety of the Laser Light 0011 3531 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL Laser light can prove to be hazardous to the human body The machine s laser unit is fully enclosed in a protective housing and external covers so that its light will not escape outside as long as the machine is used normally 1 2 5 2 Sa...

Page 35: ... to throw lithium batteries and parts and components containing flammable substances such as cartridges etc into fire Such parts and components must be disposed of in accordance with local laws and regulations 1 2 5 6 Cautions as to the replacement and disposal of lithium battery 0011 3536 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL The machine s imag...

Page 36: ...ys be put inside a protective bag for storage a Use a protective bag for storage b Avoid areas subject to direct sunshine e g near a window Do not leave it alone inside a card as the temperature can rise to an extremely high level These are also true even if the cartridge is put in a protective bag c Avoid areas subject to high temperature humidity or low temperature humidity areas subject to rapi...

Page 37: ... 15 1 1 41 1 2 000 50 to 200 1 increments 1 1 except for MF6531 Warm up time 13 5 sec or less w o PCL ROM ROM 12MB 16MB model 16 0 sec or less with PCL ROM ROM 32MB model First print time Book 7 7sec or less A4 7 6 sec or less LTR ADF 12 sec or less A4 LTR Cassette paper size A4 or LGL LTR Multifeeder paper size Width 76 2 to 216 mm Length 127 to 356 mm Weight 56 to 128 g m2 Cassette paper type Pl...

Page 38: ...peration TBD W approx reference only Energy save stanby 2 W or less approx reference only Ozone 0 02mg or less Dimensions 520 mm W X 457mm D X 453mm H standard model 520 mm W X 457mm D X 581mm H with optional cassette unit Weight Approx 10 8 lb 23 7kg including toner cartridge Option Cassette unit Hand set Original orientation Face down Original position Center reference Original processing mode S...

Page 39: ... TBD TBD LTRR 13 TBD STMTR 6 TBD Bond paper A4R 6 B5R 6 A5R LGL 10 LTRR 10 STMTR 6 OHP A4R 6 LTRR 6 Envelope Monarch 6 COM10 6 ISO B5 6 ISO C5 6 DL 6 Type Paper size Source Duplex print Manual Feed Tray Cassette Plain paper eco paper recycled paper 64 90g m2 A4R B5R A5R LGL LTRR STMTR EXER 16KR 1 OFICIO B OFICIO M OFICIO FOLIO GLTRR GLGL FLSP yes yes yes Special paper Heavy paper 90 128g m2 Width ...

Page 40: ...Chapter 1 1 20 Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 41: ...Chapter 2 Basic Operation Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 43: ...cessor PCB 2 4 2 1 6 Power Supply PCB 2 4 2 1 7 Relay PCB 2 4 2 1 8 Control Panel PCB 2 4 2 1 9 Network PCB if equipped with network functions 2 4 2 1 10 NCU PCB if equipped with fax functions 2 4 2 1 11 Modular Jack PCB if equipped with fax functions 2 4 2 2 Basic Sequence 2 4 2 2 1 Basic Sequence 2 4 Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 45: ... Delivery tray Fixing unit Developing assembly Image formation system Laser exposure system Laser driver PCB Laser scanner assembly Drum DC controller PCB Power supply PCB Option Control System Control panel Original CS unit Analog processor PCB Image processor PCB Image reading processing system Transfer charging roller Multi feeder tray Network PCB 1 NCU PCB 2 Modem PCB 2 Fax communication syste...

Page 46: ...ontrols the ESS function used to reduce the power consumption while the machine isin standby state Memory Storage Image data is stored in SDRAM and is retained for about 1 hr even after the power is removed by the work of the super capacitor mounted on the modem PCB The system software and various data e g user data service data are held by flash ROM Speaker Control if equipped with fax functions ...

Page 47: ... state of the printer block to the image processor PCB Laser Control Block The laser control block controls the drive of the laser diode of the laser scanner unit according to the image signals VD01 VD01 VD02 VD02 from the image processor PCB Also it controls the intensity of the laser diode auto power control for each line of print data Horizontal Sync Signal Control When the laser beam reaches t...

Page 48: ... 0011 3556 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL 2 Line 4 Line Conversion Circuit Signals from a 2 line telephone line are converted into 4 line signals transmission signals and reception signals Also the transmission signals from the image processor PCB are prevented from entering the reception circuit Dial Pulse Generation Circuit The dial pul...

Page 49: ... for printing The fixing heater is subjected to temperature contro start up temperature control paper passage temperature control scanner rotation speed adjustment and ATVC control are executed PRINT print After the registration sensor detects the leading edge of paper until the delivery sensor detects the trailing edge of paper The DC controller PCB generates the BD0 signal and the image processo...

Page 50: ...Chapter 2 2 6 Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 51: ...Chapter 3 Original Exposure System Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 53: ...al Scan Direction 3 3 3 3 1 2 Magnification Change in Horizontal Scan Direction 3 3 3 3 2 Dirt Sensor Control 3 4 3 3 2 1 Outline 3 4 3 4 Parts Replacement Procedure 3 5 3 4 1 Copyboard Glass 3 5 3 4 1 1 Removing the Copyboard Glass 3 5 3 4 2 Analog Processor PCB 3 5 3 4 2 1 Removing the Analog Processor PCB 3 5 3 4 3 Reader Motor 3 5 3 4 3 1 Removing the Reader Motor 3 5 3 4 4 Contact Sensor 3 5 ...

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Page 55: ...Item Function Method Exposure light source LED Original scan In BOOK mode Original scan is performed by moving the contact sensor CS When ADF is used Original stream reading is performed with the contact sensor CS fixed Scan resolution 600 dpi vertical scan x 600 dpi horizontal scan Color send 300 dpi horizontal scan Gradation 256 Carriage position detection Contact image sensor CIS HP sensor SR40...

Page 56: ...LaserBase MF6580PL F 3 4 Backward movement Forward movement Main power switch ON SREADY STBY Reader motor M401 LED CS HP sensor SR401 Shading position Shading position Shading position Leading edge of original 1 CS position check CSHP sensor HP Backward movement Forward movement Start key ON SCRW SCFW STBY STBY Reader motor M401 LED CS HP sensor SR401 Black shading White shading Leading edge of or...

Page 57: ...ication is reduced to 50 99 Data is processed on the image processor PCB with the original scan speed held at 118 mm sec 2 When magnification is increased to 100 200 The original scan speed in the Book mode original feed speed when the ADF is used is changed within the range of 118 mm sec to 59 mm sec depending on the selected magnification rate Data is not processed on the image processor PCB Ori...

Page 58: ...f dust is detected at position A move to position B and dust detection is performed twice at position B If no dust is detected at position B the original is scanned at position B If dust is also detected at position B move to position C and dust detection is performed once at position C If dust is also detected at position C a relevant message is displayed on the operation panel In this case move ...

Page 59: ...ews 1 and then remove the analog processor PCB 2 F 3 11 3 4 3 Reader Motor 3 4 3 1 Removing the Reader Motor 0011 5279 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Remove the ADF 2 Remove the reader rear cover small reader cover and rear cover 3 Remove the reader motor 4 by removing one spring 1 three screws 2 and one connector 3 F 3 12 When reinsta...

Page 60: ... display SHADING 6 Press OK After completion of the above procedure the contact sensor output is compensated and parameters are set automatically After completion of automatic adjustment OK is displayed 3 4 5 Reader Home Position Sensor 3 4 5 1 Removing the Reader Home Position Sensor 0011 5283 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Remove the...

Page 61: ...Chapter 4 Original Feeding System Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 63: ...moving the Pickup Feed Roller Unit 4 9 4 4 6 Pick up Roller 4 9 4 4 6 1 Removing the Pickup Roller 4 9 4 4 7 Feed Roller 4 10 4 4 7 1 Removing the Feed Roller 4 10 4 4 8 ADF Motor 4 10 4 4 8 1 Removing the ADF Motor 4 10 4 4 9 Document Set Sensor 4 10 4 4 9 1 Removing the Document Set Sensor 4 10 4 4 10 Document Edge Sensor 4 11 4 4 10 1 Removing the Original Placement Sensor 4 11 4 4 11 Registrat...

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Page 65: ...riginal The names and the functions of the sensors are as follows T 4 1 F 4 1 4 1 2 Drive Mechanism 0011 6941 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL F 4 2 Symbol Sensor Function SR2001 Original set sensor Detects the presence absence of an original in the original placement assembly SR2002 Original placement sensor Detects the paper feed status a...

Page 66: ...are the same F 4 3 2 Forward Pickup Reversal Delivery Operation The document flow is shown below MEMO This operation is performed for all double sided documents irrespective of whether document widths are the same Operation mode name Outline of operation Associated print mode 1 Forward pickup delivery Picks up reads and then delivers an document Single sided document Simplex printing Single sided ...

Page 67: ...serBase MF6560PL LaserBase MF6580PL This machine detects the original size while feeding the original Same type mixed printing and banner paper printing are included The document feeder tray does not have a sensor for detecting the paper size Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 68: ...y the friction against the paper F 4 6 4 2 4 Reversal Operation 0011 6138 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL There are two types of reversal operations reversal from the top side to the reverse side and reversal from the reverse side to the top side However since their operating principles are the same only reversal from the top side to the r...

Page 69: ...f the original After this re reversal feed and delivery operations are performed F 4 9 4 2 5 Delivery Operation 0011 6139 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL The original finished with stream reading on the original glass is delivered to the original delivery unit as described below a The original that passed through the original feed delivery...

Page 70: ...sor Code Name Sensor No Description 0000 Unknown jam Other errors 0007 Initial stationary SR2002 R2003 SR2004 Paper is detected in the transport path before the DADF starts initial operation 0008 Document edge sensor delay SR2002 The document sdge sensor does not detect paper when the paper has been fed by the predetermined distance since reception of a pickup request 0009 Document edge sensor sta...

Page 71: ...4 4 4 2 External Covers 4 4 2 1 Removing the Front Cover 0011 5220 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Remove the two screws 1 release two hooks 2 and then detach the front cover 3 F 4 15 4 4 2 2 Removing the Rear Cover 0011 5222 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Remove the stopper...

Page 72: ...over and then detach this cover 3 F 4 17 4 4 2 4 Removing the Pickup Tray 0011 5227 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Detach the open close cover or open the open close cover by removing the open close cover stopper 2 Remove the left and right shafts 1 of the pickup tray and then remove the pickup tray 2 F 4 18 1 3 2 1 3 2 2 1 Download Fr...

Page 73: ...ive unit make sure that the pickup solenoid lock plate 1 is engaged with the gear F 4 22 4 4 5 Pick up Feed Roller Unit 4 4 5 1 Removing the Pickup Feed Roller Unit 0011 5230 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Remove the open close cover 2 Remove the shafts and then remove the two shutters 1 3 Press the support plate with your fingers to r...

Page 74: ...wo screws 1 and then remove the drive unit 2 F 4 26 3 Remove the two sensors 1 by releasing the claws two leaf springs 2 one screw each two solenoids 3 one screw each one E ring 4 and three gears 5 F 4 27 4 Remove the two gears 1 and three screws 2 and then remove the bracket 3 5 Remove the clamp from the motor frame The remaining part is the ADF motor unit 4 F 4 28 Since the ADF motor unit was fa...

Page 75: ...ree screws 1 and then detach the ADF left lower cover 2 F 4 32 3 Release the two claws 1 and then remove the grounding plate 2 F 4 33 4 Disconnect the connector 1 release the hook and then remove the registration sensor 2 F 4 34 4 4 12 Separation Sensor 4 4 12 1 Removing the Separated Paper Sensor 0011 5268 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL...

Page 76: ... Solenoid 0011 5243 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Detach the rear cover 2 Remove one connector 1 and one screw 2 and then remove the release solenoid 3 F 4 40 4 4 16 Separation Pad 4 4 16 1 Removing the Separation Pad 0011 5237 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Open the open ...

Page 77: ...Chapter 4 4 13 Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 79: ...Chapter 5 Laser Exposure Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 81: ... Specifications and Control Mechanism 5 1 5 1 2 Main Components 5 2 5 2 Parts Replacement Procedure 5 3 5 2 1 Laser Scanner Unit 5 3 5 2 1 1 Removing the Laser Scanner Unit 5 3 Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 83: ...anner Motor Type of motor DC brushless motor Rotation control Constant speed rotaion control Polygon Mirror Number of facets 4 facets 20 mm dia Control Mechanism Synchronous control Horizontal main scan synchronization control Light intensity control Automatic photocurrent control APC Others Laser emission ON OFF control Laser scanner motor control Laser shutter control Download Free Service Manua...

Page 84: ...ough the imaging lens and is bent by the reflecting mirror to reach the photosensitive drum At this time the laser beam also is directed to the BD circuit of the laser driver BD PCB As the 4 face polygon mirror rotates at a constant speed the laser beam scans the surface of the photosensitive drum at a constant speed thereby removing charges and forming static images F 5 1 Laser driver BD PCB Cyli...

Page 85: ...r 2 and flexible cable 3 4 Remove the four screws 4 using a stubby screwdriver and then remove the laser scanner unit 5 F 5 2 MEMO When reinstalling the laser scanner unit it is difficult to install the encircled screw if your stubby screw driver is not magnetized In this case first install the screw in the screw hole on the laser scanner unit place the laser scanner unit in place and then tighten...

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Page 87: ...Chapter 6 Image Formation Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 89: ...l Mechanism 6 1 6 2 Image Formation Process 6 1 6 2 1 Reproduction Processes 6 1 6 3 Parts Replacement Procedure 6 3 6 3 1 Transfer Charging Roller 6 3 6 3 1 1 Removing the Transfer Charging Roller 6 3 Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 91: ...Description Photosensitive drum Drum type OPC drum Drum diameter 24mm Cleaning mechanism Cleaning blade Processing speed 132 9mm sec Primary charging Charging method Roller charging AC DC ng roller diameter 12mm Transfer charging Charging method Roller charging DC Charging roller diameter 14 8mm Developing assembly Developing cylinder diameter 20 12mm Developing method Dry 1 component jumping AC D...

Page 92: ...ixing Block Step 6 fixing 5 Drum Cleaning Block Step 7 drum cleaning 7 drum cleaning 1 primary charging 2 laser beam exposure 3 development 4 transfer 5 separation Cassette pickup Multifeeder Registration 6 fixing Delivery 3 Transfer block 4 Fixing block 2 Development block 5 Drum cleaning block 1 Latent image formation block Rotation of photosensitive drum flow of paper Download Free Service Manu...

Page 93: ...er Charging Roller 0011 5296 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Remove the cartridge 2 Release the two hooks 1 and then remove the transfer charging roller 2 F 6 3 1 2 Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 95: ...Chapter 7 Pickup and Feed System Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 97: ...ette Pickup Solenoid 7 7 7 6 4 1 Removing the Cassette Pickup Solenoid 7 7 7 6 5 Paper Feed Roller 7 7 7 6 5 1 Removing the Cassete Feed Roller 7 7 7 6 6 Manual Pickup Roller 7 7 7 6 6 1 Removing the Manual Pickup Roller 7 7 7 6 7 Manual Pickup Sensor 7 8 7 6 7 1 Removing the Manual Tray Sensor 7 8 7 6 8 Manual Pickup Solenoid 7 8 7 6 8 1 Removing the Manual Pickup Solenoid 7 8 7 6 9 Manual Separa...

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Page 99: ...by means of the registration sensor SR11 it then is moved through the transfer separation feeding and fixing assemblies to reach the delivery tray The machine is equipped with 5 sensors to monitor the movement of paper the arrangement and of these sensors and rollers are as follows F 7 1 T 7 1 Symbol Name SR5 Delivery sensor SR9 Cassette paper sensor SR10 Delivery paper full sensor SR11 Registrati...

Page 100: ...1 does not detect the leading edge of paper within a specific period of time Delivery Sensor Delay Jam After the registration sensor SR11 has detected the leading edge of paper the delivery sensor SR5 does not detect the leading edge of paper within a specific period of time Pickup Stationary Jam After the registration sensor SR11 has detected the leading edge of paper the registration sensor SR11...

Page 101: ...ûç ÇšåüímÇ ÇÈÇ Ç ÇÃîréÜñûç åüímÉZÉìÉTÅiSR10ÅjÇšî Ç ÇƒÇ ÇÈÅB îrèoÇŠÇÍÇ ópéÜåŽÇ ãKíËílà è ÇýÇ ÇËîréÜñûç åüímÉZÉìÉTÅiSR10ÅjÇ ONÇµÇ èÍçáÅAñ ã ÇÕÅAÉGÉâÅ ÇýîªífǵÅALCDÇ ÉGÉâÅ ÉÅÉbÉZ Å ÉWÇšï é Ç ÇÈÅB F 7 3 7 3 2 Retry Pickup 0011 4054 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL If the registration sensor SR11 does not detect paper within a specific period of...

Page 102: ...µÅAÉÅÉCÉìÉÇÅ É ÅiM1ÅjÇÃãÏì ÆÇ îréÜÉçÅ ÉâÇ ÇÊÇ óºñþî ëóÉçÅ ÉâÇ ì íBÇŠÇÍÇÈÅBópéÜÇÕÅAîréÜÉçÅ ÉâÇ ãtâÒì ǵǃóºñþÉÜÉjÉbÉgÇ óUì ÇŠÇÍÅAóºñþî ëóÉçÅ ÉâÇšåoóRǵǃÅAÉåÉWÉXÉgÉç Å ÉâÇ ÇÝëóÇÁÇÍÇÈÅB óºñþópópéÜî ëóòHÇ ÇÕÅAópéÜÇÃìûíBÇ ÇÈÇ ÇÕíþâ ÇšåüímÇ ÇÈÉZÉìÉTÇÕÇ Ç ÅB óºñþÉÜÉjÉbÉgÇÝÇÃópéÜÇšàÍíUí é ǵÅAï éùÇµÇƒÇ Ç ëÿóØã î ÇÕÇ Ç ÅB óºñþÉvÉäÉìÉgéûÇÃàÛç èáèòÇÕÅAóºñþ2ñáå çeÉRÉsÅ ÇÃèÍçáÅAÉÅÉÇÉäã î Ç ÇÊÇË1ñþñ ó ñþÅA1ñþñ...

Page 103: ...d fixing delivery assemblies îréÜÉgÉåÉCè Ç ÇÕÅAîréÜÇŠÇÍÇ ópéÜÇÃñûç ÇšåüímÇ ÇÈÇ Ç ÇÃîréÜñûç åüímÉZÉìÉTÅiSR10ÅjÇšî Ç ÇƒÇ ÇÈÅB îrèoÇŠÇÍÇ ópéÜåŽÇ ãKíËílà è ÇýÇ ÇËîréÜñûç åüímÉZÉìÉTÅiSR10ÅjÇ ONÇµÇ èÍçáÅAñ ã ÇÕÅAÉGÉâÅ ÇýîªífǵÅALCDÇ ÉGÉâÅ ÉÅÉbÉZ Å ÉWÇšï é Ç ÇÈÅB F 7 5 7 5 2 Retry Pickup 0011 4057 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL If the registrati...

Page 104: ...Base MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Remove the cassette 2 Place the machine with the rear panel down However since the exhaust duct projects about 16 mm from other area of the rear panel insert stacks of paper or the like under the rear panel so that the machine stands stably 3 Remove the feed roller 4 Remove the claw 1 and pull out the separati...

Page 105: ...580PL 1 Remove the cassette 2 Place the machine with the rear panel down However since the exhaust duct projects about 16 mm from other area of the rear panel insert stacks of paper or the like under the rear panel so that the machine stands stably 3 While pressing the separation roller 1 to release the pressure remove the boss 2 and slide the feed roller upward until the shafts 3 are separated 4 ...

Page 106: ...al tray pickup solenoid 3 F 7 19 7 6 9 Manual Separation Roller 7 6 9 1 Removing the Manual Separation Pad 0011 5377 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Remove the manual pickup roller 2 While holding the manual separation pad 1 release the claw 3 and slide the left bearing 4 with attention paid to the sensor flag 2 F 7 20 3 With the flathe...

Page 107: ...his roller It is recommended to use tweezers when reinstalling the E ring 3 F 7 25 7 6 11 Registration Sensor 7 6 11 1 Removing the Registration Sensor 0011 5383 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Remove the two shafts 1 and then remove the transfer guide 2 F 7 26 2 Release the two hooks 1 and then detach the registration sensor cover 2 1 ...

Page 108: ...ive unit 3 Remove the screw 1 and then remove the duplex pickup solenoid 2 F 7 30 When installing the duplex pickup solenoid be sure to install the solenoid le ver 1 on the arm 2 F 7 31 7 6 13 Registration Clutch 7 6 13 1 Removing the Registration Clutch 0011 5379 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Detach the rear cover 2 Remove the connec...

Page 109: ...Chapter 7 7 11 2 Remove the three screws 1 and then remove the main motor 2 3 Disconnect the connector 3 F 7 33 2 3 1 Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 111: ...Chapter 8 Fixing System Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 113: ...res by Mode 8 2 8 3 Protection Function 8 3 8 3 1 Outline 8 3 8 3 2 Failure Detection 8 3 8 4 Parts Replacement Procedure 8 4 8 4 1 Fixing Unit 8 4 8 4 1 1 Removing the Fixing Unit 8 4 8 4 2 Fixing Film Unit 8 5 8 4 2 1 Removing the Fixing Film Unit 8 5 8 4 3 Fixing Pressure Roller 8 6 8 4 3 1 Removing the Pressure Roller 8 6 8 4 4 Fixing Delivery Paper Sensor 8 7 8 4 4 1 Removing the Delivery Sen...

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Page 115: ...oved outside it after the toner is fused to the paper by the work of the fixing film and the fixing pressure roller The delivery sensor SR5 is used to detect paper coming out of the fixing assembly F 8 1 F 8 2 Item Function Method Fixing method by fixing film pressure roller Fixing heater Unitary flat heater incorporating both main heater and sub heater Fixing temperature detection 1 Main thermist...

Page 116: ...áêîÇ 1Å 3ñáñ ÇÕÅAíþéÜâ íðñ ïWâ ìxÇ ÇÁ25Åéâ Ç ÇÈÅB 4ñáñ à ç ÇÕÅAíþéÜâ íðñ ïWâ ìxÇ ÇÁ35Åéâ Ç ÇÈÅB 5 É_ÉEÉìÉVÅ ÉPÉìÉX òAë ÉvÉäÉìÉgéûÇÕÅAîÒíþéÜïîÇÃÉTÉuÉTÅ É ÉXÉ Ç àŸèÌçÇâ Ç Ç ÇÈã ÇÍÇ Ç ÇÈÇ Ç ÅAÉTÉuÉTÅ É ÉXÉ åüímâ ìxÇ 250 255 260Åéà è ÇšåüímÇ ÇÈÇýéÜä ÇšçLÇ ÅAîÒíþéÜïîÇÃè â Çšñhé Ç ÇÈÇÊÇ Ç êßå Ç ÇÈÅBåüímâ ìxÇ ÇÊÇ Çƒ3íiäKÇÃÉ_ÉEÉìÉVÅ ÉPÉìÉXÇšçsÇ Å BÉ_ÉEÉìÉVÅ ÉPÉìÉXíÜÇ ÉTÉuÉTÅ É ÉXÉ åüímâ ìxÇ 180Åéà â Çšåüí...

Page 117: ... of the following conditions a through d occurs as a result it will cut the power to the fixing heater it will cause the relay drive signal RYLD to go 1 to turn off the relay and at the same time will communicate the presence of a fault to the image processor PCB a ÉTÅ É ÉXÉ ÅEÉVÉáÅ ÉgåüímÅiàŸèÌçÇâ Åj â ìxêßå íÜÇ ÉÅÉCÉìÉTÅ É ÉXÉ ÇÝ235 Åéà è ÇÃèÛë Çš1 ïbà è òAë ǵǃåüèoÇµÇ èÍçáÅB â ìxêßå íÜÇ ÉTÉuÉT...

Page 118: ... remove it F 8 4 3 Disconnect the two connectors 1 and then release the cable from the clamp F 8 5 4 Remove the screw 2 and the remove the clamping plate 3 F 8 6 5 Remove the three connectors 1 and one screw 2 and then slide the fan duct 3 upward to remove it F 8 7 6 Remove the boss 1 and then slide the guide rear 2 backward to remove it F 8 8 7 Release the hook remove the fixing gear retainer 1 a...

Page 119: ...ent Attach the clamping plate 1 removed in step 2 using the screw as shown below If the same error persists change the clamping position stepwise F 8 13 8 4 2 Fixing Film Unit 8 4 2 1 Removing the Fixing Film Unit 0011 5388 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Remove the fixing unit 1 2 1 1 2 1 1 1 2 1 1 Download Free Service Manual And Rese...

Page 120: ...ews 1 and then remove the grounding plate 2 and guide 3 F 8 18 6 Remove the fixing film unit 1 F 8 19 8 4 3 Fixing Pressure Roller 8 4 3 1 Removing the Pressure Roller 0011 5389 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Remove the fixing film unit 2 Remove the screw 1 and then slide the fixing unit inlet guide 2 sideways to release it The fixing ...

Page 121: ...0PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Remove the front cover and front left cover 2 Remove the boss 1 and then slide the guide front 2 upward to remove it F 8 23 3 Disconnect the connector 1 and remove the delivery sensor 2 with the claw released F 8 24 8 4 5 Delivery Full Sensor 8 4 5 1 Removing the Delivery Full Sensor 0011 5391 LaserBase MF6530 LaserBase MF6540PL LaserBa...

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Page 123: ...Chapter 9 External and Controls Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 125: ...very Tray 9 7 9 4 2 Operation Panel Unit 9 7 9 4 2 1 Removing the Operation Panel Unit 9 7 9 4 3 Image Processor PCB 9 8 9 4 3 1 Removing the Image Processor PCB 9 8 9 4 3 2 Procedure after Replacing the Image Processor PCB 9 8 9 4 4 DC Controller PCB 9 9 9 4 4 1 Removing the DC Controller PCB 9 9 9 4 5 Powwer Supply PCB 9 9 9 4 5 1 Removing the Power Supply PCB 9 9 9 4 6 Relay PCB 9 9 9 4 6 1 Rem...

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Page 127: ...ditions are as follows Startup conditions 1 During normal rotation in the fixing cleaning mode user mode or after paper has reached the registration clutch 2 During transfer roller cleaning user mode or after operation of the main motor Stop conditions 1 After post rotation after completion of the cleaning mode or 30 seconds after stop of the main motor 2 After stop of the main motor due to openin...

Page 128: ...erBase MF6560PL LaserBase MF6580PL Part Name Function Power supply PCB Generates DC power from AC power Main power switch SW1 Supplies AC power to the power supply PCB Interlock switch SW2 Detects opening closing of the left door and cuts off 24 VR Output 24V 5V 5VR 3 3V 3 3VR Rated output voltage 24V 5 1V 5 1V 3 4V 3 4V Output voltage tolerance 10 5 3 4 3 4 3 3 3 3 Rated output current 4 5A 0 3A ...

Page 129: ...as caused by a short circuit or the like on the load side If the over current over voltage protective mechanism has gone ON disconnect the power cord and correct the fault then connect the power cord once gain to reset the machine If short circuiting and resetting are repeated the internal fuse F1 F2 can melt Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 130: ...e connectors 2 and then remove the ground wire 3 4 While pushing the reader rear cover 5 upward with your finger to release the claw 4 slide the cover backward to remove it F 9 5 9 4 1 3 Detaching the Rear Cover 0011 5394 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 To release the hooks at the back of the machine move the machine backward until the ...

Page 131: ...ear left Cover 0011 5397 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Detach the rear cover and reader left cover 2 Remove the two screws 1 3 Open the left door 4 Release the inner hook 2 by accessing it from the back of the machine and then detach the rear left cover 3 F 9 9 9 4 1 7 Detaching the Reader Right Cover 0011 5398 LaserBase MF6530 LaserB...

Page 132: ...chine about 10 cm above the edge of the desk and so on 3 Release the claw 1 and boss 2 at the rear back of the right cover 4 Using a flathead screwdriver release the three claws 3 at the top of the right cover F 9 11 5 Release the three hooks 1 at the bottom of the machine 6 Release the two hooks 2 at the lower right and one claw 3 at the upper right to remove the right cover 4 1 2 2 1 3 Download ...

Page 133: ...ase MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Detach the operation panel 2 Detach the delivery tray 1 F 9 14 9 4 2 Operation Panel Unit 9 4 2 1 Removing the Operation Panel Unit 0011 5460 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Detach the right cover and inner cover 2 Detach the delivery tray front cove...

Page 134: ... 1 and language files 1 if equipped with PCL functions Delete the languages not used at the destination Service mode CLEAR FILE SYSTEM Input the all value printed on the service label affixed to the rear cover Make the following adjustments Correction of output between CIS channels 1 Enter the service mode Sequentially press the Additional functions key 2 key 8 key and Additional functions key on ...

Page 135: ...LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Detach the right cover inner cover and delivery tray front cover and then remove the operation panel and delivery tray 2 Remove the speaker 3 Disconnect all connectors on the power supply PCB 4 Remove the five screws 1 and then remove the power supply PCB 2 F 9 21 9 4 6 Relay PCB 9 4 6 1 Removing the Relay PCB 0011 5466 LaserBase MF6530 Las...

Page 136: ...er Base MF6560PL LaserBase MF6580PL 1 Detach the rear cover 2 Disconnect the two connectors 1 and then release the cable from the cable clamp 3 Remove the three screws 2 and then remove the shield 3 F 9 27 4 Disconnect all connectors from the network PCB 5 Remove the four screws 1 and then remove the network PCB 2 F 9 28 9 4 11 Interlock Switch 9 4 11 1 Removing the Interlock Switch 0011 5492 Lase...

Page 137: ...3 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Detach the right cover and rear cover 2 Disconnect the connector 1 and then remove the cable from the cable guide F 9 31 3 Remove the two screws 1 and then remove the speaker 2 F 9 32 2 3 1 1 1 2 Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 139: ...Chapter 10 Maintenance and Inspection Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 141: ...ed Parts 10 1 10 1 1 Periodically Replaced Parts 10 1 10 2 Consumables 10 1 10 2 1 Durables 10 1 10 3 Periodical Service 10 1 10 3 1 Periodeical Service Items 10 1 Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 143: ...0 2 Consumables 10 2 1 Durables 0011 5785 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL The machine does not have durables 10 3 Periodical Service 10 3 1 Periodeical Service Items 0011 5787 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL The machine does not have periodecal service items Download Free Service M...

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Page 145: ...Chapter 11 Measurement and Adjustments Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 147: ...to Take before All Clearing Backing up the User Data 11 1 11 4 ADF 11 2 11 4 1 Outline 11 2 11 4 1 1 Outline 11 2 11 4 1 2 Preparing a Test Sheet for Adjustment 11 2 11 4 2 Adjusting the Mechanical System 11 2 11 4 2 1 Adjusting the Perpendicularity 11 2 11 4 3 Adjusting the Electrical System 11 2 11 4 3 1 Adjusting the Magnification 11 2 11 4 3 2 Adjusting the Horizontal Registration 11 3 11 4 3 ...

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Page 149: ...540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL Performing the all clear operation in the service mode CLEAR ALL erases initializes the user data such as address data and user mode settings Be sure to back up the user data with the data export function before starting the all clear operation and then load the user data with tbe data import function To export and import user data a PC...

Page 150: ...1 4 3 1 Adjusting the Magnification 0011 7340 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 Kaser Base MF6560PL LaserBase MF6580PL 1 Create a test chart load it in the DADF and make a copy of it This copy is called copy A 2 Compare the longitudinal image length on the test chart with that on copy A If required make an adjustment in the service mode A4 size paper 277 1mm LTR paper 59 1mm Ima...

Page 151: ...ickup tray 2 Loosen the two screws 1 and move the slide guide forward or backward according to the scale calibrated in mm so that the registration is within spec F 11 6 MEMO Making copies with the slide guide shifted 1 mm upward will increase the right registration on the upper side of paper by 1 mm 11 4 3 3 Leading edge registration adjustment 0011 7342 LaserBase MF6530 LaserBase MF6540PL LaserBa...

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Page 153: ...Chapter 12 Correcting Faulty Images Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 155: ...ing the Units and Functional Systems 12 1 12 1 6 Others 12 2 12 2 Outline of Electrical Components 12 3 12 2 1 Clutch Solenoid Motor Fan 12 3 12 2 1 1 List of Clutches Solenoids Motors Fans 12 3 12 2 2 Sensor Switch 12 4 12 2 2 1 List of Sensors 12 4 12 2 3 Others 12 5 12 2 3 1 List of Lamps Heaters and Others 12 5 Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 157: ...ransfer Check whether the transfer roller is free from scratches stain and deformation Fixing Check whether the fixing film and pressure roller are free from wear scratches dirt and deformation Check whether the fixing thermistor is broken Check whether the thermo switch is conductive Paper transport Check whether the paper transport path is free from foreign objects such as paper chips Check whet...

Page 158: ...ems a condensation on the BD sensor is likely to cause problems associated with E100 b condensation on the dust proof glass is likely to cause poor image density in sub scanning direction c condensation on the contact sensor of the reader unit or on the copyboard glass can cause light images d condensation on the pickup or feed guide can cause paper feed problems If the problem given in d above ha...

Page 159: ...Drives the manual pickup roller FK2 1411 J203 Relay PCB M1 Main motor Supplies a drive to each rollers FK2 1413 J110 DC controller PCB E010 M2 Polygon motor Drives the laser scanner FM2 5271 J105 DC controller PCB M401 Reader motor Drives the contact sensor FK2 1383 J410 Analog processor PCB FM1 Heat discharge fan Cools fixing unit FK2 1386 J206 Relay PCB E805 Symbol Name Function Part No Connecti...

Page 160: ...Detects the delivery paper full status WG8 5776 J208 Relay PCB SR11 Registration sensor Detects registration paper WG8 5776 J202 Relay PCB 0104 0208 0214 SR12 Manual feed paper sensor Detects presence absence of manually fed paper WG8 5776 J202 Relay PCB SW2 Interlock switch Detects opening closing of the left cover WC4 5236 J112 DC controller PCB 1118 Symbol Name Function Part No Connection jack ...

Page 161: ...t 100V FM2 5297 120V FM2 5278 230V FM2 5298 J15 power supply PCB E000 E001 E002 E003 TH1 Fixing main thermistor Detects the fixing heater temperature Fixing unit 100V FM2 5297 120V FM2 5278 230V FM2 5298 TH2 Fixing sub thermistor Detects the fixing heater temperature Fixing unit 100V FM2 5297 120V FM2 5278 230V FM2 5298 TP1 Temperature fuse Cuts off the heater power supply line when an abnormal te...

Page 162: ...Chapter 12 12 6 There are no parts applicable to ADF Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 163: ...Chapter 12 12 7 Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 165: ...Chapter 13 Error Code Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 167: ...ody 13 2 13 2 2 Jam Codes ADF 13 2 13 3 Fax Error Codes 13 2 13 3 1 Outline 13 2 13 3 1 1 Error Code Outline 13 2 13 3 2 User Error Code 13 2 13 3 2 1 User Error Code 13 2 13 3 3 Service Error Code 13 3 13 3 3 1 Service Error Code 13 3 Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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Page 169: ...eplace the main motor Replace the DC controller PCB E100 0000 BD detection PCB failure The BD detection PCB is faulty Check the connector of the BD detection PCB Replace the laser scanner unit Replace the DC controller PCB E197 0000 Printer engine communication error Erroneous communication between the DC controller PCB and image processor PCB was detected Check the connectors of the DC controller...

Page 170: ... section SR11 The registration sensor cannot detect the no paper status specified time before the leading edge of the picked up paper reaches this sensor 010c Delay jam in deliver section SR5 The delivery sensor cannot detect presence of paper within the specified time after turning on of the registration clutch The delivery sensor detected absence of paper within the specified time after the sens...

Page 171: ... 8 late start the V 8 ability of DIS front the receiving party is expected to be detected and the CI signal is expected to be transmitted in response however the procedure fails to advance and the line is released because of T1 time out 0671 Rx at time of V 8 arrival procedure fails to move to phase 2 after detection of CM signal from caller causing T1 time out and releasing line 0672 Tx at time o...

Page 172: ...on EOR MPS or T5 time out 60 sec has occurred 0779 Tx at time of ECM transmission ERR is received after transmission of EOR MPS 0780 Tx at time of ECM transmission no meaningful signal is received after transmission of EOR EOM causing the procedural signal to be transmitted more than specified 0782 Tx at time of ECM transmission DCN is received after transmission of EOR EOM 0783 Tx at time of ECM ...

Page 173: ...Chapter 14 Service Mode Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 174: ...Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 175: ... of Functions 14 4 14 1 8 2 Detailed Discussions of Bit 0 14 4 14 1 8 3 Detailed Discussions of Bit 1 14 4 14 1 8 4 Detailed Discussions of Bit 2 14 4 14 1 8 5 Detailed Discussions of Bit 3 14 4 14 1 8 6 Detailed Discussions of Bit 4 14 4 14 1 8 7 Detailed Discussions of Bit 5 14 4 14 1 9 SSSW SW30 14 4 14 1 9 1 List of Functions 14 4 14 1 9 2 Detailed Discussions of Bit 5 14 5 14 2 Menu Switch Se...

Page 176: ...9 14 4 15 047 Vertical scan magnification correction when scanning on a document fed from ADF 14 9 14 4 16 048 Horizontal scan magnification correction when scanning on a document fed from ADF 14 9 14 4 17 054 Pickup motor speed correction when the ADF is used 14 9 14 4 18 193 ADF special standard sized paper LGL misidentification ready 14 9 14 4 19 194 ADF special standard sized paper LTR misiden...

Page 177: ...vice Label 14 19 14 8 Download DOWNLOAD 14 20 14 8 1 Download 14 20 14 9 Data Initialization Mode CLEAR 14 20 14 9 1 Clear 14 20 14 10 ROM Management ROM 14 20 14 10 1 ROM display 14 20 14 11 Test Mode TEST 14 21 14 11 1 Overview 14 21 14 11 1 1 Outline 14 21 14 11 1 2 Test Mode Menu List 14 21 14 11 2 DRAM Test 14 23 14 11 2 1 D RAM Test 1 D RAM TEST 14 23 14 11 3 Scan Test 14 24 14 11 3 1 Scan T...

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Page 179: ... 0201 0790 14 1 3 SSSW SW04 14 1 3 1 List of Functions 0011 4097 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL T 14 3 14 1 3 2 Detailed Discussions of Bit 2 0011 4098 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL Use it to select the number of last flag sequences for a protocol signal transmission speed at 30...

Page 180: ...tch to fax mode select Transmitted for the CNG signal 14 1 3 6 Detailed Discussions of Bit 7 0011 4102 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL Selects whether or not to transmit CED signals during manual reception If the other fax does not transmit even when you start manual reception select Transmit ted for the CED signal 14 1 4 SSSW SW05 14 1 4 ...

Page 181: ...LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL T 14 10 5 Time out period for one page upon reception 1 0 6 not used 7 Respective page timer settings for transmission and for reception enable do not enable Time Out Length for Transmission Reception Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 8 min 0 0 0 16 min 0 0 1 32 min 0 1 0 64 min 0 1 1 Time Out Length for Transmission in text mode Bit7 Bi...

Page 182: ...g transmission select whether to use the V 8 protocol when the other fax machine declares the V 8 protocol in DIS signal If NO is selected the CI signal is not transmitted and the V 8 protocol is not used even if the DIS that specifies the V 8 protocol is received The V 8 late start is not executed during manual transmission regardless of this setting 14 1 8 5 Detailed Discussions of Bit 3 0011 41...

Page 183: ...phone line using the speaker 14 2 4 No 007 ATT transmission level 0011 4142 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL Use it to set the transmission level ATT Raise the transmission level if errors occur frequently at time of communication because of the condition of the line It means close to 8 Any of the following error codes may be indicated at t...

Page 184: ... Use it to set the length of the pause automatically entered between ID code and telephone number of the other party when the NCC New Common Carrier line is used for dialing 14 3 5 010 line connection identification length 0011 4151 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL Use it to set the time for identifying the line connection Raise this parame...

Page 185: ...aserBase MF6580PL Use it to set the pseudo transmission level for a fax tel switchover 14 3 13 025 Answering machine connection function signal detection time 0011 4160 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL Sets the signal detection time for the answering machine connection function operation When the answering machine connection function is ope...

Page 186: ...magnification correction 0011 7354 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL Correct the magnification of horizontal scanning of a book The larger the adjustment value the more the image stretches in the horizontal scanning direction 14 4 8 035 036 Reader motor speed change 0011 4176 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6...

Page 187: ...al scanning of a document fed from the ADF The larger the adjustment value the more the image stretches in the vertical scan ning direction 14 4 16 048 Horizontal scan magnification correction when scanning on a document fed from ADF 0011 4184 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL Correct the magnification of horizontal scanning of a document fe...

Page 188: ...30 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL Select whether to enable or disable black belt addition mode If the user uses paper that causes fixed toner on paper to be fused and adhered to drum selecting Yes will clean the drum by forming a black band on the drum surface during the reverse rotation which is performed after printing on 50 sheets 14 5 1 2 4 Detailed D...

Page 189: ...550 KaserBase MF6560PL LaserBase MF6580PL 14 5 2 2 031 Top registration adjustment manual feed tray 0011 4197 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL Adjust the top registration margin of paper picked from a manual feed tray The larger the adjustment value the wider the top margin of the image becomes Bit Function 1 0 0 Not used 1 Not used 2 Not u...

Page 190: ...erBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL Lower the fixing temperature from the target temperature setting to reduce the chances of fixing offsets and curled or stuck delivered sheets occurring with paper picked from a manual feed tray 14 5 2 10 041 Target fixing temperature adjustment cassette 1 0011 4206 LaserBase MF6530 LaserBase MF6540PL LaserBase ...

Page 191: ...e total counter 2 TTL Total counter COPY Total copy counter PDL PRT PDL print counter FAX PRT Fax print counter REP PRT Report print counter 2 SIDE Double sided copy print counter SCAN Scan counter PICK UP Paper pickup counter C1 Cassette 1 jam counter C2 Cassette 2 jam counter C3 Cassette 3 jam counter C4 Cassette 4 jam counter MF Manual feed tray pickup total counter 2 SIDE Double sided paper pi...

Page 192: ...ase MF6580PL System Dump List Use it to check the history of communications both successful and error Item Explanation SERVICE DATA LIST Service mode service soft switch output SSSW MENU NUMERIC Param SPECIAL NCU SCAN PRINT SYSTEM ROM start date SYSTEM DATA LIST Service mode service soft switch output SSSW MENU NUMERIC Param SPECIAL NCU SCAN PRINT SYSTEM ROM start date System dump list output SYST...

Page 193: ...eds Standard Fine Super Fine Ultra Fine 6 Total number of pages transmitted and received for each coding method 7 Total number of pages transmitted and received in each mode 8 Total number of pages printed scanned 9 Total number of occurrences for error code T 14 21 It provides error information on the 3 most recent communications Indication sample 280 1 7 3 0 0 280 number of errors 281 number of ...

Page 194: ...r List 0011 4214 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL Explanation Maintenance supplies counter output For more detailed information about the maintenance supplies counter output execute service mode Display counter information Counters 14 7 5 Error Log List 0011 4215 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserB...

Page 195: ...Pickup NG 8 Total counter display 9 Pickup stage position 0 Manual feed tray 1 Cassette 1 2 Cassette 2 10 Paper size Error history description ERR Item Explanation 1 Number The larger the number of an error the more recently it has occurred 2 Error date Date of error occurrence 3 Error time 4 Error recovery time 5 Location 3 Main unit 6 Error code Error code 4 digit code for a definition of the co...

Page 196: ...34 035 036 037 038 039 OPTYION ROM USB MEMORY DELIVERY FULL SENSOR 1 DELIVERY FULL SENSOR 2 USB SERIAL No MAC ADDRESS BACKUP BATTERY _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 197: ...rvice label affixed to the rear cover when it has been replaced with a new one F 14 6 FACTORY 1 2 3 FACTORY 1 2 3 031 50 026 032 50 031 033 50 032 034 100 033 035 100 034 036 100 041 037 100 042 038 100 043 039 100 044 045 046 047 048 054 213 214 215 PRINT PRINT NUMERIC SCAN SCAN NUMERIC body No BFDxxxxx SCAN SCAN NUMERIC Download Free Service Manual And Resetter Printer at http printer1 blogspot ...

Page 198: ... except for counters and clear dates COUNTER Clears the maintenance counter parts counter and mode specific counters Initializes the counter numerator in the system dump list TYPE Initializes user data and service data to suit specified destination settings SOFT CNT Not used HST ACTIVITY Initializes the activity report ACCOUNT Clears print histories JAM Clears the jam history ERR Clear the error e...

Page 199: ...eakers and ADF functions 7 Roller cleaning mode 0 ROLLER CLEAN Used to clean the delivery roller or ADF pickup roller by idling them 14 11 1 2 Test Mode Menu List 0011 4224 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL Test mode menu list To invoke test mode follow these steps 1 Enter service mode Press the operation panel user mode key 2 key 8 key and ...

Page 200: ...ps 8 G3 SIGNAL TX TEST 14400bps 5 DTMF TEST 0 9 DTMF transmission test 0 G3 SIGNAL TX TEST 300bps 1 G3 SIGNAL TX TEST 2400bps 2 G3 SIGNAL TX TEST 4800bps 3 G3 SIGNAL TX TEST 7200bps 4 G3 SIGNAL TX TEST 9600bps 5 G3 SIGNAL TX TEST TC7200bps 6 G3 SIGNAL TX TEST TC9600bps 7 G3 SIGNAL TX TEST 12000bps 8 G3 SIGNAL TX TEST 14400bps 9 G3 SIGNAL TX TEST TC9600bps G3 SIGNAL TX TEST 12000bps G3 SIGNAL TX TE...

Page 201: ...000 OP2 0000 OP3 0000 PATH 0000 1 SENSOR LATCH 0 2 0 CAS 0 REG 0 DEL 0 MULTI 0 1 TONER 0 FULL 0 2ND DEL 0000 2 OP1 0000 OP2 0000 OP3 0000 PATH 0000 2 SWITCH CHECK 0 1 0 CAS 0000 LOCK 0000 1 OP1 0000 OP2 0000 OP3 0000 3 DS ON DES of HPS ON BCVS of 4 REF xxx ANT xxx ANT REF xxx 5 BSCT on BDAC A3 BDSS3 0 of of of of 6 NCR Sts NCR xxxxx DPT MGN OK RDY 0101 7 LAST of EXIT of REG of CVR of 8 WIND1 of WI...

Page 202: ... black output Numeric keypad key 4 4 ENDURANCE Black belt output To cancel test printing press the stop key F 14 8 14 11 5 Modem Test 14 11 5 1 MODEM Test 4 MODEM TEST 0011 4238 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL MODEM test 4 MODEM TEST These tests test modem and NCU transmission and reception The modem tests check whether signals are sent co...

Page 203: ... A press on 4 on the keypad from the MODEM test menu selects the G3 signal transmission test In this test the following G3 signals from the modem are trans mitted using the telephone line terminal and the speaker To select a different transmission speed use the keypad MEMO The output level of individual signals is in keeping with the setting made in service mode DTMF Signal Transmission Test A pre...

Page 204: ...smission test This test transmits 4800 bps G3 signals from the telephone line connection terminal and speaker Keypad Baud rate 0 3429baud 1 3200baud 2 3000baud 3 2800baud 4 2743baud 5 2400baud Left right arrow key Transmission speed 2400bps 4800bps 7200bps 9600bps 12000bps 14400bps 16800bps 19200bps 21600bps 24000bps 26400bps 28800bps 31200bps 33600bps Keypad Item Explanation 1 G3 signal transmiss...

Page 205: ... indications change as the associated sensors turn on and off F 14 12 6 3 SENOR 1 8 SENSOR CHECK 0 NORMAL 1 LATCH SWITCH CHECK 0 1 DS ON DES of HPS ON BCVS of SENSOR NORMAL 0 2 SENSOR LATCH 0 2 CAS 0000 LOCK 0 OP1 0000 OP2 0000 OP3 0000 CAS 0 REG 0 DEL 0 0 MULTI 0 TONER 0 FULL 0 2ND DEL 0 0 OP1 0 0 OP2 0 0 OP3 0 0 PATH 0 0 Download Free Service Manual And Resetter Printer at http printer1 blogspot...

Page 206: ...an be verified from this menu are listed below LCD test Start the OPERATION PANEL test by pressing the start key The LCD test is carried out first displaying all H characters Press the start key once again to produce a total black display LED lamp test Press the start key after the LCD test to select the LCD lamp test turning on all lamps on the operation panel Operation key test Press the start k...

Page 207: ...diagram F 14 16 The flow of operation panel testing is shown below L O M N F K C I H G Q A B D P J E LCD 7 6 8 3 5 4 1 0 2 01 A 02 B 03 C 04 D 05 E 06 F 07 G 08 H 09 I 10 J 11 K 12 L Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 208: ...ction from left to right with ON OFF indications Numeric keypad key 3 turns off the CML relay to detect CNG Lamp test 6 8 LINE DETECT Press numeric keypad key 8 on the FACULTY menu to select the scan lamp illumination mode The test checks to see if the scan lamp is on or not Numeric keypad key 1 selects LAMP TEST ALL Press the start key to turn on all scan lamps LAMP TEST AGC is not used 14 11 7 C...

Page 209: ...Chapter 15 Upgrading Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 210: ...Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 211: ...he System Software 15 1 15 2 2 Connection 15 3 15 3 Downloading System Software 15 3 15 3 1 Downloading the System Software 15 3 15 3 1 1 Downloading Procedure 15 3 15 3 2 Downloading the Boot Software 15 8 15 3 2 1 Downloading Procedure 15 8 15 3 3 Otehr Upgrade Methods 15 8 15 3 3 1 Downloading the PCL Software 15 8 ...

Page 212: ...Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 213: ... SST The system software programs are registered with the names listed below Software Programs Preinstalled in Main Unit T 15 2 Use the firmware for the model suitable for the compatible product Unit name Main controller System Boot program Boot PCL board PCL The system software registration program is explained below taking System as an example Preparation Have the following ready PC in which SST...

Page 214: ...on This machine allows two or more system software programs to be register at the same time However it does not allow two or more them to be downloaded at the same time If two or more software programs need to be upgraded download them one by one F 15 3 7 When the system software program registration result appears click the OK button Download Free Service Manual And Resetter Printer at http print...

Page 215: ...of this machine to the PC using the USB cable 1 F 15 5 15 3 Downloading System Software 15 3 1 Downloading the System Software 15 3 1 1 Downloading Procedure 0011 5801 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL 1 Turn on the power switch of the PC and start SST 2 When the power switch is turned on the Found New hardware Wizard appears Click Cancel F ...

Page 216: ...machine 6 Press the following keys on the control panel to enter the service mode Additional Functions Key 2 Key 8 Key Additional Functions Key 7 Using the plus or minus key select DOWNLOAD 8 Press the OK key on the control panel to place the host machine in the downloading wait mode DOWNLOAD CONNECTED is displayed 9 Press the OK button on the SST screen displayed on the display of the PC F 15 9 D...

Page 217: ...hine does not use the Upload the Backup Data and Download the Backup Data functions not displayed on the Selecting a Job screen F 15 11 12 Select the version of the system software to download from the list Check that the selected version is displayed in Selected Version and then click the START button Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 218: ... downloading is displayed by the progress bar F 15 13 14 While the received data is being written to the flash ROM after completion of downloading the following screen is displayed F 15 14 Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 219: ...wer switch off the image processor PCB must be replaced 15 When writing of the data to the Flash ROM is complete its result is displayed Click the OK button F 15 15 16 When the Selecting a Job screen appears click Return to Main Menu F 15 16 17 Click the OK button to return to the menu screen of SST Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 220: ...F6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL To download the boot software use the steps given for the system software 15 3 3 Otehr Upgrade Methods 15 3 3 1 Downloading the PCL Software 0011 7271 LaserBase MF6530 LaserBase MF6540PL LaserBase MF6550 KaserBase MF6560PL LaserBase MF6580PL To download the software for the option PCL board use the steps given for the ...

Page 221: ...Chapter 16 Service Tools Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 222: ...Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 223: ...Contents Contents 16 1 Service Tools 16 1 16 1 1 Special Tools 16 1 Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 224: ...Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 225: ...ols set you will need the following special tools for servicing of the machine T 16 1 Key to Notation rank A each service engineer is expected to carry one Tool name Tool No Rank Shape Uses Digital multimeter FY9 2002 A For making electrical checks NA 3 Test Chart FY9 9196 A For checking and adjusting images Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 226: ...Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 227: ...Feb 22 2006 Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

Page 228: ...ce Manual And Resetter Printer at http printer1 blogspot com Download Free Service Manual And Resetter Printer at http printer1 blogspot com Download Free Service Manual And Resetter Printer at http printer1 blogspot com Download Free Service Manual And Resetter Printer at http printer1 blogspot com ...

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