Canon Duplex Color B1 Service Manual Download Page 95

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Adjustment > Service Tools > Special Tools

Service Tools

Special Tools

In addition to the standard tools set, the following special tools are required when servicing
the machine:

No.

Tool Name

Tool No.

Rank

Figure

Use/Remarks

Digital multi meter

FY9-2002-000

Electric check, etc

Reference: Category

A: Must be kept by each service engineer.
B: Must be kept by each group of about five engineers.
C: Must be kept by each warkshop.

Summary of Contents for Duplex Color B1

Page 1: ...lex Color Image Reader B1 July 30 2009 Revision 0 Reader Product Outline Reader Technology Reader Periodic Servicing ADF Product Outline ADF Technology ADF Periodic Servicing Parts Replacement and Cleaning Procedure Adjustment Appendix ...

Page 2: ...mation as the need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copy...

Page 3: ...switch closing the front door and closing the delivery unit door which results in supplying the machine with power 2 In the digital circuits 1 is used to indicate that the voltage level of a given signal is High while 0 is used to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically a...

Page 4: ...Blank Page ...

Page 5: ...1 1 Reader Product Outline Reader Product Outline Features Specifications Names of Parts ...

Page 6: ...ion detection Scanner unit HP sensor SR2 Magnification change 25 to 400 B W scan magnification change Vertical 2 line skipping 25 to 50 Color digital reproduction In horizontal direction Image processing in main controller PCB In vertical direction Image processing in main controller PCB Some are processed by the reader controller PCB Number of line of Reading sensor 4 lines R G B B W Original siz...

Page 7: ...Section Reader Product Outline Names of Parts Cross Section Names of Parts External View PCB cover Rear cover Copyboard glass Right cover Front cover Glass retainer Stream read glass Left cover Cross Section Stream reading glass Copyboard glass Scanner unit ...

Page 8: ...2 2 Reader Technology Reader Technology Basic Configuration Technology ...

Page 9: ... at 5 degree Scanner unit HP sensor SR2 Scanner unit HP detection DADF open closed sensor 2 SR3 DADF open detection size detection timing is detected when DADF is open at 25 degree Original size sensor 1 CF1 Size detection in vertical direction AB type Original size sensor 2 CF2 Size detection in vertical direction INCH type Scanner unit Image reading analog image processing Reader controller PCB ...

Page 10: ...ion signal VSYNC is not properly transmitted from Scanner unit PCB front side scanner unit and this causes image failure or abnormal termination 0002 Vertical synchronization signal VSYNC is not transmitted due to the error in the horizontal synchronization signal HSYNC and this causes image failure or abnormal termination 0101 Vertical synchronization signal VSYNC is not properly transmitted from...

Page 11: ... photo sensor AB type 1 point Inch type 1 point AB size A5 A5 R A4 R A4 A3 B4 B5 B5 R 20 m m 30 0 mm 146 0 mm 169 0 mm 178 0 mm 197 0 mm 206 0 mm Original size sensor 1 CF1 B6 0 m m 239 5 m m 244 0 mm 253 0 mm 284 0 mm 293 0 mm Original push on position Scanner unit original detection position Inch size STMT R LETTER_R LEGAL LETTER LEDGER 20 mm 30 0 mm 126 7 mm 135 7 mm 211 9 mm 0 mm 311 mm 264 0 ...

Page 12: ...202 error in the scanner home position 0001 Error during home position detection operation outward of the front scanner unit 0002 Error during home position detection operation homeward of the front scanner unit Dust Detection Control Refer to this Trainee Text 3 4 5 p 18 27 Limited Functions Mode Code Detail code Description E202 0001 Error in scanner unit reader home position 0002 E227 0001 Erro...

Page 13: ...2 2 2 6 2 6 Reader Technology Controls Service Tasks Durable Parts Reader Technology Controls Service Tasks Durable Parts Service Tasks Periodically Replaced Parts None Durable Parts None ...

Page 14: ...3 3 Reader Periodic Servicing Reader Periodic Servicing List of Work for Scheduled Servicing ...

Page 15: ...Installation timely 1 Copyboard glass Surface FL2 9792 000 1 CL Item performed by user Copyboard glass Surface Back 1 CL Including the white plate positioning of the glass surface 2 Stream reading glass Surface FL2 9620 000 1 CL Item performed by user Stream reading glass Surface Back 1 CL Including the white plate positioning of the glass surface 3 Scanner rail shaft CL LU Silicon oil S 20 Stream...

Page 16: ...4 4 ADF Product Outline ADF Product Outline Features Specifications Names of Parts ...

Page 17: ...4R A5 A5R B4 B5 B5R B6R LDR LGL LTR LTRR STMT STMTR 8K 16K 16KR For B6 horizontal scanning only Feed direction 139 7 to 432 mm STMT to 17 inch 432 to 630 mm original can also be scanned refer to the remarks Since the original with 432 to 630 mm in feed direction is larger than the original pickup tray user needs to hold it so that the machine can scan the original Width direction 128 to 304 8 mm B...

Page 18: ...4 B5 B5R A5R Mix of different configuration mode Yes Original size detection function Yes Done stamp function No Original processing speed Stream scanning 1 sided 2 sided 600 dpi BW 70 ipm CL 51 ipm Power source DC 24V DC 12V It is supplied by the connected device 1 Extra length mode is specified in Service Mode Go through the following Lv 2 COPIER OPTION USER MF LG ST and select 1 default 0 Exter...

Page 19: ...oller unit Original pickup tray Scanning position front side Scanning position rear side Original delivery tray Path of original Original Set Display The original set display LED is activated when the original is set on the original pickup tray When a jam is detected while the original is scanned the original set display LED starts flashing Original set display ...

Page 20: ...5 5 ADF Technology ADF Technology Basic Configuration Technology ...

Page 21: ...sembly Original scanning assembly front side Path of original Original delivery assembly Controls Power supply assembly Original scanning assembly rear side List of Major Electric Parts Scanner unit Disengaging solenoid SL1 DADF driver PCB PCB1 Pickup roller unit lifter motor M10 Glass shifting motor M9 Tray lifter motor M8 Disengaging motor 2 M7 Disengaging motor 1 M6 Delivery motor M5 Read motor...

Page 22: ...control is active M6 Disengagement motor 1 Disengagement of lead roller 1 releasing pressure M7 Disengagement motor 2 Disengagement of lead roller 2 releasing pressure M8 Tray lifter motor Up down movement of pickup lifter M9 Glass shift motor Shift of glass of scanning assembly for back side M10 Pickup roller unit lifter motor Up down movement of pickup roller unit using cam SL1 Disengagement sol...

Page 23: ...er unit lifter HP sensor Position of pickup roller unit Yes SR13 Tray HP sensor Most lowered position of original pickup tray upper SR15 Disengaging HP sensor 1 Engaging disengaging of lead roller 1 wheel Yes SR16 Disengaging HP sensor 2 Engaging disengaging of lead roller 2 wheel Yes SR17 Original size sensor 1 Original size in width direction SR18 Original size sensor 2 SR19 Original size sensor...

Page 24: ...nsor 3 SR19 Original size sensor 4 SR20 Leading edge position sensor SR22 Scanner unit cooling fan FM3 Original set display LED LED J411 Lead sensor 2 SR5 Glass shifting home position sensor SR11 Disengaging home position sensor 2 SR16 J412 Registration sensor PCB3 Lead sensor 1 PCB4 Delivery sensor PCB5 J413 Post separation sensor 1 SR2 Post separation sensor 2 SR3 Delay sensor SR4 Paper surface ...

Page 25: ...e 0001 If a not supported DADF type is installed Overview The operation mode of this equipment is classified as below Name of operation mode 2 sided scanning method Operation overview Applicable print mode Normal rotation pickup delivery Original is picked up and is scanned by the scanner unit in reader side And then it is delivered 1 sided original 1 sided print 1 sided original 2 sided print 1 s...

Page 26: ...PCB 1 Sided Original Small Size ADF Technology Adjustment DADF Driver PCB 1 Sided Original Small Size 1 Sided Original Small Size 1 1st side pickup 2 1st side arch creation 3 1st side feeding 2nd side pickup 4 2nd side arch creation 5 2nd side scanning ...

Page 27: ... Driver PCB 1 Sided Original Large Size ADF Technology Adjustment DADF Driver PCB 1 Sided Original Large Size 1 Sided Original Large Size 1 1st side pickup 2 1st side arch creation 3 2nd side pickup 4 2nd side arch creation 5 2nd side scanning ...

Page 28: ... Technology Adjustment DADF Driver PCB 1 Sided Original with Mix of Same Configuration Small Size 1 Sided Original with Mix of Same Configuration Small Size 1 1st side pickup 2 1st side arch creation 3 1st side stop 2nd side pickup 4 2nd side arch creation 5 2nd side stop 1st side is also stopped 6 2nd side scanning ...

Page 29: ...Size ADF Technology Adjustment DADF Driver PCB 2 Sided Original Simultaneous Scanning of Both Sides Small Size 2 Sided Original Simultaneous Scanning of Both Sides Small Size 1 1st side pickup 2 1st side arch creation 3 1st side feeding 2nd side pickup 4 2nd side arch creation 5 2nd side feeding 6 2nd side scanning ...

Page 30: ... b Free curved mirror The scanner unit has 3 turndown mirrors and 4 free curved mirrors The free curved mirror is a mirror symmetric to the light shaft in main horizontal scanning direction while dissymmetric in sub vertical scanning direction c Reading sensor The Reading sensor performs scanning of image per image line The Reading sensor has 4 lines B W R G B using 1 line B W when scanning black ...

Page 31: ...sided sub scan way back Glass Shift Control This equipment has a scanning glass on the undersurface of the scanner unit A standard white plate is attached to this scanning glass for shading correction and dust detection correction The reader controller drives the glass shift motor M9 on a timely basis to shift the scanning glass This enables the reader controller executing above mentioned correcti...

Page 32: ...scan Standby 1 White plate dust detection control 2 Steam reading glass Scanning glass dust detection control Dust detection correction control continuous lines 3 Dust detection correction control noncontinuous lines Scanner unit DADF White plate dust detection Stream reading glass dust detection Dust detection correction continuous lines Dust detection correction noncontinuous lines Scanner unit ...

Page 33: ... result of white plate dust detection it interpolates the shading coefficient of the area using the shading coefficient of both sides so as to decrease the effects of the presence of dust It executes the shading correction using the shading coefficient obtained after the interpolation When the dust is detected as a result of white plate dust detection the machine interpolates the shading coefficie...

Page 34: ...smudge free position to prevent image fault There are 3 scanning positions to be detected in the order as shown below If there is smudge at the first position the scanning position is shifted to the next scanning position to execute scanning of the backside If smudge is detected at all 3 scanning positions a user message is displayed to encourage cleaning of the scanning glass DF operation is avai...

Page 35: ...heets Correction is performed symmetrically for lines caused by dust detected by scanning glass dust detection In the case of detecting lines caused by specified amount of dust an alarm is displayed to encourage cleaning For difference from noncontinuous lines see the Dust detection correction control noncontinuous lines Before scanning After scanning Scanning result Scanning glass Scanning positi...

Page 36: ...or image correction Correction is performed symmetrically for lines stretching in sub vertical scanning direction on scanned image Identifying lines caused by dust with length color and brightness of lines correction is performed for such lines determined as lines caused by dust Before scanning After scanning Scanning result Platen roller 2 Original Scanning glass Scanning position Floating dust I...

Page 37: ...mode measurement value is converted to standard size Extra long mode non plain detection Measurement value is used for original size as it is Detection at Start of Pickup Detection in feed direction The size of original is determined whether it is LTR R or LGL by LTR R LGL identification sensor SR8 Once an original is placed on the original pickup tray the light blocking plate operates in keeping ...

Page 38: ...ctly on the original width volume VR The AB Inch identification sensor SR7 outputs AB Inch detection signal A4LT_S 1 when the original width is 127 mm or longer and shorter than 148 mm or 197 mm or longer and shorter than 214 mm AB Inch determination sensor SR7 Original width volume VR A4LT_S VR Slide guide Front Slide guide Rear Gear DADF driver PCB The stop position of the slide guide can be cha...

Page 39: ...ding Detection in feed direction Original size in feed direction is calculated by using the detection signal of post separation sensor 3 PCB2 and the lead sensor 1 PCB4 PCB2 SEPA3_AD LEAD_AD Original PCB4 DADF driver PCB Detection in width direction The size is detected by the original size sensor 1 to 4 SR17 to 20 SR19 SR20 SR18 SR17 DADF driver PCB ...

Page 40: ...FF OFF B5 247 width 200 length 222 A4 R length 222 A5 200 width 172 length 193 B5 R 172 width 138 5 length 253 A4 R length 253 A5 R 138 5 width B6 R 1 OR identification 2 K paper is detected when K paper is supported b Inch type Unit mm Original width volume VR AB Inch identification sensor SR7 LTR R LGL identification sensor SR8 Post separation sensor PCB3 Measurement value in feed direction Dete...

Page 41: ...222 A5 ON ON length 282 LGL ON OFF length 282 LTR R ON OFF length 209 STMT 200 width 172 B5 R 172 width 138 5 OFF length 212 STMT R ON length 212 A5 R 138 5 width length 200 STMT R length 200 B6 R OR identification Mix of same configuration mode a AB Type Unit mm Original width volume VR AB Inch identification sensor SR7 LTR R LGL identification sensor SR8 Post separation sensor PCB3 Measurement v...

Page 42: ... 247 width 200 ON LGL OFF length 209 LTR R OFF length 209 STMT 200 width 172 ON LGL OFF length 209 LTR R OFF length 209 STMT 172 width STMT R c AB Inch mixed Unit mm Original width volume VR AB Inch identification sensor SR7 LTR R LGL identification sensor SR8 Post separation sensor PCB3 Measurement value in feed direction Detected size width 289 ON A3 OFF A4 289 width 272 ON LDR OFF LTR 272 width...

Page 43: ...N ON B4 ON OFF B5 OFF ON length 222 A4 R OFF ON length 222 A5 OFF ON B5 R OFF A5 R 247 width 200 ON ON length 222 A4 R ON OFF length 222 A5 OFF ON length 193 B5 R OFF OFF length 200 A5 R OFF OFF length 200 B6 R 200 width 172 ON length 193 B5 R OFF length 200 A5 R OFF OFF length 200 B6 R 172 width ON A4 R OFF B6 R b Inch Type Unit mm Original width volume Original size sensor 1 SR17 Original size s...

Page 44: ...signal COVER_S Once the DADF driver PCB receives the original pickup tray open signal TRAY_OPEN_S feeder cover open signal COVER_S and original detection signal EMP_S the original set display activation signal EMP_LED is generated to activate the original set display LED EMP_S TRAY_OPEN_S COVER_S LED EMP_LED SR1 Detecting lever Original DADF driver PCB SR9 SR10 Original Pickup Tray Lifter Control ...

Page 45: ...LIFT_MOT DADF driver PCB Pickup Operation a Pickup start 1 A use presses the start key or navigates the control panel see MEMO 2 The pickup lifter motor M10 starts driving and the cam that holds the pickup roller unit rotates upward 3 Upward shift of the cam makes the pickup roller unit tilt toward the original pickup tray and the pickup roller is moved down 1 Pickup roller unit lifter motor drive...

Page 46: ...ace sensor SR6 detects the pickup roller unit Reference Technology Controls Original Pickup Assembly Original Pickup Separation Control 1 Paper surface detection signal 2 Tray lifter motor drive signal M8 SR6 2 1 DADF driver PCB b Pickup completion 1 When the original sensor SR1 cannot detect an original the tray lifter motor M8 drives the tray lifter arm opposite direction to at the time of picku...

Page 47: ...t up down error 0001 Even though the pickup roller unit lifter motor M10 is driven the level of the pickup roller unit lifter home position sensor SR2 does not change within the specified time 0002 Even though the pickup roller unit lifter motor M10 is driven the level of the pickup roller unit lifter home position sensor SR12 does not change within the specified time E407 Tray up down motor error...

Page 48: ...ration Mode Overview Original Feed Control a Registration arch Registration arch is created at registration roller area RESI_AD PCB3 Original DADF driver PCB b Temporary stop position At the time of 1 sided mode with mix of same configuration feeding is once stopped where paper is at downstream from the lead roller 1 while at upstream from the scanning position of the front side Feeding of precedi...

Page 49: ...ol purpose This is to prevent the contact with lead roller 1 2 when the leading edge of original goes through the lead roller 1 2 This is to prevent the unstable operation of original due to reaction when the trailing edge of original goes through the lead roller 1 2 This is to prevent the contact with delivery roller when the leading edge of original goes through the delivery roller Error Code E4...

Page 50: ...g the jam error history report in Service Mode on the host machine LED SR15 PCB3 SR4 PCB2 PCB5 SR2 SR3 SR5 SR12 SR16 PCB4 SR22 SR10 Counter Test Option Function Adjust I O Display JamType No 0014 EARLY SensorNo PCB3 SR8 SR15 SR10 SR12 SR2 SR7 SR6 PCB4 SR5 SR11 SR16 SR3 PCB5 SR9 SR1 SR13 VR PCB3 SR20 SR18 SR19 SR22 SR17 SR4 PCB2 Counter Test Option Function Adjust I O Display No DATE TIME1 TIME2 JA...

Page 51: ...aging error Disengaging HP sensor 1 SR15 0074 Lead roller 2 disengaging error Disengaging HP sensor 2 SR16 0075 Pickup roller unit up down error Pickup roller unit lifter HP sensor SR12 MEMO Additional functions Feeder Jam Recovery Method Recovery method can be specified in the case of jam in stream scanning mode of original Setting method is available as below From 1st Page Reset all of originals...

Page 52: ...embly Power supply schematic diagram is shown below This equipment receives 4 systems 24 6 5 4 5 V of power supply from the reader unit 24V is mainly used for the motor the solenoid the fan and the LED lamp unit 5V is mainly used for the sensor The converter in the DADF driver PCB PCB1 generates 3 3V and supplies to the original width volume VR 24V 24V 6V 4 5V 3 3V 24V 24V Reader controller PCB So...

Page 53: ...el Adjustment p 8 15 d Scanner unit replacement flag setting e Copy image check and MTF adjustment f Write the value in the service label Original width volume a Tray Width Adjustment p 8 4 Post separation sensor 1 2 3 Registration sensor Lead sensor 1 Delivery sensor a Sensor Output Adjustment p 8 4 Periodical Service When it gets close to its duration period be sure to clean or replace the conce...

Page 54: ...6 6 ADF Periodic Servicing ADF Periodic Servicing List of Work for Scheduled Servicing ...

Page 55: ...ositioning of the glass surface p 7 20 7 Platen roller 1 FC8 5487 000 1 CL Item performed by user 8 Platen roller 2 FC8 5488 000 1 CL 9 White plate FC5 4265 000 1 CL 10 Post separation sensor 1 FK2 6470 000 1 CL CL Sensor is scanner form only Cleaning is performed per 160K sheets or 12 months period 11 Post separation sensor 2 FK2 6470 000 1 CL CL 12 Post separation sensor 3 FM2 1022 000 1 CL CL 1...

Page 56: ...MEMO The indication of replacement is described on the central value of the evaluation result date The indication of replacement might change depending on the environment setting and condition Part No might change following the design change etc 10 1 11 3 12 2 13 14 15 6 16 7 17 8 18 9 19 20 21 22 5 5 5 5 4 ...

Page 57: ...7 7 Parts Replacement and Cleaning Procedure ADF Parts Replacement and Cleaning Procedure List of Parts External Covers Main Units Consumable Parts Requiring Periodic Replacement and Cleaning Points ...

Page 58: ...Left cover 3 Rear cover 4 Feeder cover Front cover Rear cover Feeder cover Left cover Main Unit No Parts Name Parts No Reference 1 Scanner unit FM3 5471 000 p 7 11 2 Pickup roller unit FM3 6206 000 PartsCatalog Arm unit p 7 13 Scanner unit Pickup roller unit ...

Page 59: ...r FK2 7173 000 M5 Delivery motor FK2 3714 000 M6 Disengaging motor 1 FK2 7646 000 M7 Disengaging motor 2 FK2 7646 000 M8 Tray lifter motor FK2 7176 000 M9 Glass shifting motor FK2 7178 000 M10 Pickup roller unit lifter motor FK2 7177 000 Tray lifter motor M8 Pickup roller unit lifter motor M10 Pickup motor M1 Feed motor M2 Delivery motor M5 Read motor M4 Registration motor M3 Glass shifting motor ...

Page 60: ... driver cooling fan FK2 7243 000 FM3 Scanner unit cooling fan FK2 3149 000 Motor driver cooling fan FM1 Read motor cooling fan FM2 Scanner unit cooling fan FM3 Lamps Heaters and Others No Parts Name Parts No Reference LED Original display LED PCB FM2 1023 000 Original display LED PCB LED ...

Page 61: ...r unit lifter home position sensor WG8 5783 000 SR13 Tray home position sensor WG8 5783 000 SR15 Disengaging home position sensor 1 WG8 5783 000 SR16 Disengaging home position sensor 2 WG8 5783 000 SR17 Original size sensor 1 WG8 5783 000 SR18 Original size sensor 2 WG8 5783 000 SR19 Original size sensor 3 WG8 5783 000 SR20 Original size sensor 4 WG8 5783 000 SR22 Leading edge position sensor WG8 ...

Page 62: ...CB No Parts Name Parts No Reference PCB1 DADF driver PCB FM3 7561 000 Scanner Unit PCB DADF LED lamp PCB left LED lamp PCB right Scanner unit PCB DADF driver PCB PCB1 LED lamp PCB left LED lamp PCB right ...

Page 63: ... Procedure Removing the DADF Unit MEMO When removing the ADF Unit and the Reader Unit from the host machine remove the ADF Unit first and then remove the Reader Unit because the accuracy of scanner systems may be deteriorated 1 Open the ADF 2 Remove the Reader Cable Cover 2 screws x2 ...

Page 64: ...acement and Cleaning Procedure Parts Replacement and Cleaning Procedure 3 Remove the cable from the wire saddle wire saddle 4 Remove the cable from the wire saddle 4 screws x4 5 Remove the cable 1 edge saddle 2 connectors x2 ...

Page 65: ...ocedure Parts Replacement and Cleaning Procedure MEMO Remove the flat cable 1 reuse band 1 edge saddle 1 harness retainer 3 connectors x3 x3 6 Remove the 4 screws 4 screws x4 Note Be sure not to get scratches on the White Sheet on the removed ADF ...

Page 66: ...7 7 7 10 7 10 Parts Replacement and Cleaning Procedure Parts Replacement and Cleaning Procedure Note Be careful not to damage the Reader Communication Cable Guide when placing it ...

Page 67: ...e Parts Replacement and Cleaning Procedure Removing the Scanner Unit 1 Open the feeder cover 2 Open the open close guide lower 3 Remove the delivery guide lower 2 screws 1 connector 2 wire saddles x2 x1 x2 4 Remove the registration inner guide 2 screws x2 ...

Page 68: ...move the cooling fan duct 2 claws x2 CAUTION Do not touch the scanner unit by hand except for the both edges the place where it fixes in the guide Specially be sure not to touch Scanner Unit PCB and mirror 6 Disconnect the connector and remove the Scanner Unit in the direction of the arrow 2 claws x2 ...

Page 69: ...nd Cleaning Procedure Parts Replacement and Cleaning Procedure Removing the Pickup Roller Unit 1 Open the feeder cover 2 Remove the inner cover 3 screws x3 3 Remove the 2 springs 4 Remove the pickup roller unit 2 resin rings 2 bushings ...

Page 70: ...reparation 1 Remove the pickup roller unit Refer to page 7 13 1 Remove the pickup roller and the roller shaft from the pickup roller unit 2 resin rings 2 bushings 2 Remove the pickup roller 1 resin ring 3 Remove the feed roller and the roller shaft from the pickup roller unit 2 resin rings 2 bushings 4 Remove the feed roller 1 resin ring ...

Page 71: ...Procedure Removing the Separation Roller Preparation 1 Remove the pickup roller unit Refer to page 7 13 1 Remove the pickup guide lower 2 screws x2 2 Remove the separation roller unit 2 screws x2 3 Remove the separation roller and the roller shaft 4 Remove the separation roller 1 bearing ...

Page 72: ... Parts Replacement and Cleaning Procedure Parts Replacement and Cleaning Procedure Removing the Stamp Solenoid 1 Open the ADF 2 Open the White Copyboard to open the Stamp Cover 3 Remove the Stamp Inner Cover 1 screw ...

Page 73: ...7 7 7 17 7 17 Parts Replacement and Cleaning Procedure Parts Replacement and Cleaning Procedure 4 Remove the Stamp Solenoid ...

Page 74: ...ent and Cleaning Procedure Turndown Mirror Free Curved Mirror Cleaning Preparation 1 Remove the scanner unit Refer to page 7 11 1 Remove the connector x1 CAUTION When moving the LED lamp unit be sure not to put too much tension on the connected harness as it might break ...

Page 75: ... and Cleaning Procedure Parts Replacement and Cleaning Procedure 2 Remove the 2 screws move the LED lamp unit x2 3 Clean the turndown mirror and free curved mirror turndown mirror free curved mirror free curved mirror turndown mirror ...

Page 76: ...f the arrow Scanning Glass Claw 3 Wipe the backside of Scanning Glass with cloth or lint free paper moistened with water and tightly wrung 4 Install the Scanning Glass and the Front Cover in the original position Scanning Glass Film Sheet Caution Make sure to slide the Scanning Glass slowly and carefully If sliding it suddenly it contacts with the film sheet and the film sheet may be flipped over ...

Page 77: ...8 8 Adjustment Adjustment Adjustment ...

Page 78: ...eight Adjustment 6 p 8 5 Right Angle Adjustment 7 p 8 7 Registration Roller Wheel Skew Adjustment Yes p 8 9 Stream Reading Adjustment Yes p 8 10 Side Registration Adjustment 8 p 8 11 Leading Edge Registration Adjustment 9 p 8 12 Magnification Adjustment 10 p 8 13 White Level Adjustment 11 p 8 15 Hinge Pressure Adjustment Yes p 8 15 Processing after Scanner Unit Replacement 1 p 8 16 1 Preparation o...

Page 79: ...ld and the service mode values are changed be sure to write the changed values on the service label If there is no corresponding items on the service label write the value to a blank field Service label PCB cover Preparation or Creation of Test Chart Prepare a test chart If there is no test chart create a test chart Create a test chart that has a 10 mm smaller rectangle from the edge of A4 or LTR ...

Page 80: ...o paper in DADF 1 Execute the service mode items Lv FEEDER FUNCTION 1 SENS INT Tray Width Adjustment Execute either a AB type adjustment or b Inch type adjustment in this adjustment a AB type adjustment 1 Highlight the service mode item Lv FEEDER FUNCTION 1 TRY A4 2 Set the slide guide to A4 A3 display 3 Press OK key to register the A4 width 4 Highlight the service mode item Lv FEEDER FUNCTION 1 T...

Page 81: ...e To move it backward rotate it counter clockwise Fixing material Marking line Hexagon socket bolt Fixing nut 3 Tighten the fixing nut after adjustment Height Adjustment 1 Check the height 1 Close the DADF 2 Check that the 2 height adjustment rolls on the front rear left come contact with the stream reading glass MEMO Turning ON the LED helps the check operation Lv 1 COPIER FUNCTION MISC R SCANLAM...

Page 82: ...F 3 Pull out the paper in the direction of the arrow and check that there is resistance 4 If there is no resistance execute the height adjustment b Checking the height of rear height adjustment roll 1 Push the paper plain paper to the protrusion of the stream reading glass and set it in the position where the sheet of the stream reading glass is fully covered Protrusion Sheet Reading position Prot...

Page 83: ...ckwise white arrow direction Blanking cover Fixing screw 2 Check the height again and make sure that the height is appropriate Right Angle Adjustment MEMO There are 2 adjustment methods for front side reading reader side scanner unit and for back side reading DADF side scanner unit 1 Adjustment for front side reading 1 Set a test chart to DADF and make a 1 sided print 2 Check the right angle accur...

Page 84: ... a test chart again and check that angle A is right angle 2 Adjustment for back side reading 1 Set a test chart to DADF upside down and make a 2 sided print 2 Check the right angle accuracy of angle A on the printed paper If it is not right angle make an adjustment Image on test chart Printed image Feed direction 3 Remove the front cover 4 Loosen the adjustment screw 5 Adjust the position of the g...

Page 85: ... on DADF and make a 2 sided print 2 Compare the rear A with front B on the leading edge on both front and back sides on the printed paper to check the leading edge image margin If they are not even make an adjustment A B Printed image Feed direction 2 Adjustment procedure 1 Remove the front cover 2 Remove the left cover 3 Remove the following parts E ring Connector Edge saddle free the harness Pla...

Page 86: ... the skew is corrected Stream Reading Adjustment 1 Create a read position adjustment paper with the paper that is used by customer white paper 1 1 Prepare the paper with 40 mm or more in width and 50 mm or more in height Tolerance of width 14 mm 0 3 1 2 Draw a straight line 15 mm or more away from the right edge on the paper created in step 1 1 with a pencil black Right angle accuracy of paper wit...

Page 87: ...Set a test chart on the original pickup tray and make a 1 sided print 2 Overlap the printed paper with the test chart 3 Check that the rear side of the printed image is within the standard Standard A 1 mm Feed direction Feed direction A A Image rear side of test chart Rear side of printed image Rear side of printed image Image rear side of test chart If the image is displaced toward rear If the im...

Page 88: ...ut a test chart again and check that the image is within the standard Leading Edge Registration Adjustment MEMO There are 2 adjustment methods for front side reading reader side scanner unit and for back side reading DADF side scanner unit a Adjustment for front side reading 1 Set a test chart on the original pickup tray and make a 1 sided print 2 Overlap the printed paper with the test chart 3 Ch...

Page 89: ...aced toward leading edge decrease the value image is moved backward Changes per 1 unit 0 1 mm Adjustment range 50 to 50 5 Printout a test chart again and check that the image is within the standard Magnification Adjustment MEMO There are 2 adjustment methods for front side reading reader side scanner unit and for back side reading DADF side scanner unit Compare the image printed by stream reading ...

Page 90: ...print1 2 Set a test chart on the original pickup tray upside down and make a 2 sided print This is deemed as print2 3 Overlap the print2 on the print1 4 Check that the trailing edge of the image of print2 is within the standard Standard A 1 mm Feed direction Feed direction A A Trailing edge of print 1 Trailing edge of print 2 Trailing edge of print 1 Trailing edge of print 2 If the image of print ...

Page 91: ... Set the paper to the copyboard glass again and close the DADF 6 Execute the service mode item Lv COPIER FUNCTION CCD 1 DF WLVL3 7 Remove the paper from the copyboard glass and set it to the original pickup tray of DADF 8 Execute the service mode item Lv COPIER FUNCTION CCD 1 DF WLVL4 Hinge Pressure Adjustment 1 Open the DADF and measure the lowest position where the DADF opens by itself 2 Check t...

Page 92: ...TION CCD 1 BW TGT 3 Perform white level adjustment 3 1 Set A4 or LTR paper in the copyboard glass close the DADF CAUTION If white level is adjusted in the small width paper there is possibility that it will not adjust 3 2 Perform service mode item Lv COPIER FUNCTION CCD 1 DF WLVL1 3 3 Remove the paper from copyboard glass set it in the DADF document pickup tray 3 4 Perform service mode item Lv COP...

Page 93: ...D CHNG b DADF Lv COPIER ADJUST CCD 1 CCD CHG2 5 Check the copy image If moiré appears adjust the MTF a Reader Lv COPIER ADJUST CCD 1 MTFMCL MTFSCL MTFMBW MTFSBW b DADF Lv COPIER ADJUST CCD 1 MTF2MCL MTF2SCL MTF2MBW MTF2SBW 6 Write the value in service label inside the PCB cover a Reader Lv COPIER ADJUST CCD 1 SH TRGT DFTAR G DFTAR B DFTAR BW DFTAR R b DADF Lv COPIER ADJUST CCD 1 DFTBK R DFTBK G DF...

Page 94: ...Appendix Special Tools General Circuit Diagram ...

Page 95: ... standard tools set the following special tools are required when servicing the machine No Tool Name Tool No Rank Figure Use Remarks 1 Digital multi meter FY9 2002 000 A Electric check etc Reference Category A Must be kept by each service engineer B Must be kept by each group of about five engineers C Must be kept by each warkshop ...

Page 96: ... 1 2 3 4 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 3 2 1 3 2 1 3 2 1 1 2 3 4 5 6 7 J1125L 7 6 5 4 3 2 1 J1125D 15 14 13 12 11 10 9 8 2 3 4 5 6 1 7 J414 2 3 1 J602 2 3 1 J601 2 3 1 J604 J1004DH 12 11 8 1 2 3 4 5 6 7 9 10 J402 MT3 MT4 3 4 5 6 1 2 J621F END7 END3 1 2 3 J612 1 2 3 J613 END5 3 4 5 6 1 2 J622F 1 2 3 4 5 6 J620L 3 4 5 6 1 2 J620D J620DH 2 3 4 5 6 7 1 J407 END6 1 2 3 J60...

Page 97: ...L 1 2 3 4 J714L J1117DH 3 2 1 3 2 1 1 2 3 J709 1 3 2 J705 J1123DH 7 1 6 5 4 3 2 8 9 J1123D 3 2 1 3 2 1 3 2 1 3 2 1 2 3 1 J701 2 3 1 J700 14 13 12 11 10 9 8 2 3 4 5 6 1 7 J1113D J1113DH END1 12 11 10 9 8 2 3 4 5 6 1 7 J1107D 9 8 2 3 4 5 6 1 7 J1101L J1101LH END2 13 12 11 10 9 8 2 3 4 5 6 1 7 J1102L J1114DH J1112LH 1 2 3 4 5 6 J1112D J1107LH 12 11 10 9 8 2 3 4 5 6 1 7 J1107L 2 3 1 J706 1 2 3 J609 1 ...

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