Canon Cassette Module-AE1 Service Manual Download | Manualshive

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Notes Before it Works Serving

• At servicing, be sure to turn off the power source according to the specified steps and disconnect the power plug.
• Do not turn off the power switch (of the host machine) when downloading is under way. Turning off the main power switch

while downloading is under way can disable the machine.

Safety Precautions

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Summary of Contents for Cassette Module-AE1

Page 1: ...SERVICE MANUAL COPYRIGHT 2017 CANON INC CANON Cassette Module AE1 Rev 1 PRINTED IN U S A Januay 11 2017 Rev 1 Cassette Module AE1 ...

Page 2: ...g or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This manual is copyrighted with all rights reserved Under the copyright laws this manual ma...

Page 3: ... door and closing the delivery unit door which results in supplying the machine with power 2 In the digital circuits 1 is used to indicate that the voltage level of a given signal is High while 0 is used to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal me...

Page 4: ...ce Works 15 4 Disassembly Assembly 16 Parts List 17 External Cover 17 Major Units 18 Electrical Components List 19 Sensor 19 Motor 19 Switch PCB 20 Removal from the Connected Equipment 21 Disengaging the Cassette Unit 21 External Cover System 23 Removing the Rear Cover 23 Removing the Right Door 23 Removing the Right Cover 24 Controller System 25 Removing the Cassette Module Controller PCB 25 Pick...

Page 5: ...Adjustment 36 Cassette Left Edge Margin Adjustment 1st Side Software Adjustment 38 Cassette Left Edge Margin Adjustment 2nd Side Software Adjustment 39 Leading Edge Margin Adjustment 1st Side of Plain Paper 39 Leading Edge Margin Adjustment 2nd Side 39 APPENDICES 41 Service Tools 42 Special Tools 42 Solvents and Oils 42 General Circuit Diagram 43 Contents ii ...

Page 6: ...Safety Precautions Notes Before it Works Serving 2 ...

Page 7: ...power source according to the specified steps and disconnect the power plug Do not turn off the power switch of the host machine when downloading is under way Turning off the main power switch while downloading is under way can disable the machine Safety Precautions 2 ...

Page 8: ...Product Overview 1 Overview 4 ...

Page 9: ...ter reference Paper size Width 98 4 mm to 216 0 mm Length 148 0 mm to 355 6 mm A4 R A5 R B5 R LGL LTR R STMT R EXEC R 16K Special standard size Paper grammage 60 g m2 to 163 g m2 Paper size switch By the user Duplexing method Through path Parts Name External View 1 2 3 5 4 No Parts Name 1 Front Upper Cover 2 Tray Cover 3 Front Lower Cover 4 Face Cover 5 Left Cover 1 Product Overview 4 ...

Page 10: ... 7 Right Cover 8 Right Door Cross section View 1 2 4 3 5 No Parts Name 1 Cassette 2 pickup Roller 2 Cassette 2 vertical path Roller 3 Cassette 2 feed Roller 4 Cassette 2 separation Roller 5 Cassette 2 Lifting Plate 1 Product Overview 5 ...

Page 11: ...Technical Explanation 2 Controls 7 ...

Page 12: ...e 2 Lifter Plate Paper Size Detection Control The paper size in the cassette is automatically detected by the Cassette 2 Size Detection Switch after the position of the Guide Plate is adjusted and the cassette is installed in the host machine By shifting the Guide Plate concavo convex area of the Cassette Size Dial is switched and the Cassette Size Switch at the printer side is switched The switch...

Page 13: ...5 9 1 B5 R 257 0 2 2 Improper loading of pa per Improper loading of pa per EXEC R 267 0 3 Improper loading of pa per 3 16K R 270 0 3 Improper loading of pa per 3 4 Improper loading of pa per 4 LTR R 279 4 4 Improper loading of pa per 4 5 Improper loading of pa per 5 Improper loading of pa per A4 R 297 0 6 6 Improper loading of pa per 6 LGL 355 6 7 Improper loading of pa per 7 Improper loading of p...

Page 14: ...ess The control that switches the paper level display on the Control Panel is as follows When the icon displayed on the Control Panel shows 3 bars or 2 bars The paper level is detected based on the time for which the Cassette 2 Lifter Motor remains ON Or the paper level is detected based on the time from when the Cassette 2 Paper Sensor is turned ON to when the Cassette 2 Lifter Sensor is turned O...

Page 15: ...ear Paper Level Detection Lever Cassette Lifter Motor Cassette Paper Level Sensor Cassette Paper Surface Sensor Cassette Paper Sensor OFF OFF OFF OFF OFF OFF Cassette Paper Sensor Paper Paper Cassette Paper Surface Sensor Cassette Paper Level Sensor 2 Technical Explanation 10 ...

Page 16: ...ssette 2 Paper Level Sensor is turned ON at the time the Cassette 2 Size Detection Switch is turned ON it is detected that the cassette is in the host machine and the Cassette 2 Lifter Sensor is turned OFF the Lifter Plate is raised to the pickup position Lifting Plate Detection Lever Paper Detection Lever Lifting Plate Lifter Gear Paper Level Detection Lever Cassette Lifter Motor Cassette Paper L...

Page 17: ...d with the paper at the specified timing by the stop registration control Sensor ON early Sensor ON late Jam occurs Paper feed Sensor detection timing Non stop Registration Control Decelerated Accelerated Stop Registration Control Sensor ON ideal Non stop Registration Control It is a control to align paper and image on the ITB at a specified timing by increasing or decreasing the paper feed speed ...

Page 18: ...distance Then the calculated distance and the paper size detected by the Cassette 2 Size Detection Switch are compared If the difference between them is 20 mm or more it is judged to be size mismatch In this case paper is not delivered but stopped instead with a jam detected Jam code 0D91 Jam Detection Jam Sensor List Sensor number Sensor name PS101 Cassette 2 Pullout Sensor PS4 Pre Registration S...

Page 19: ...Periodical Service 3 List of Periodical Service Works 15 ...

Page 20: ...List of Periodical Service Works This equipment does not have any items that require periodical service 3 Periodical Service 15 ...

Page 21: ...Disassembly Assembly 4 Parts List 17 Electrical Components List 19 Removal from the Connected Equipment 21 External Cover System 23 Controller System 25 Pickup Feed System 26 ...

Page 22: ...Parts List External Cover 1 2 3 5 4 6 7 8 Key No Name 1 Front Upper Cover 2 Tray Cover 3 Front Lower Cover 4 Face Cover 5 Left Cover 6 Rear Cover 7 Right Cover 8 Right Door 4 Disassembly Assembly 17 ...

Page 23: ...Major Units 1 2 3 4 5 Key No Name 1 Right Door 2 Pickup Unit 3 Auto Close Unit 4 Lifter Drive Unit 5 Pickup Drive Unit 4 Disassembly Assembly 18 ...

Page 24: ...PS110 PS107 PS104 PS101 Code Name PS101 Pullout Sensor PS104 Paper Sensor PS107 Paper Surface Sensor PS110 Paper Level Sensor Motor M104 M102 M106 Code Name M102 Pickup Motor M10 Lifter Motor M106 Pullout Motor 4 Disassembly Assembly 19 ...

Page 25: ...Switch PCB UN101 SW101 SW104 Code Name UN101 Cassette Module Controller PCB SW101 Size Detection Switch SW104 Right Door Open Close Detection Switch 4 Disassembly Assembly 20 ...

Page 26: ...Equipment Disengaging the Cassette Unit Procedure 1 Remove the Cassette 1 1 1 2 Remove the Cassette Front Upper Cover 1 1 Claw 2 1 Hook 3 1x 2 3 1 3 Remove the Connecting Plate 1 1 Knurled Screw 2 1x 1 2 4 Disassembly Assembly 21 ...

Page 27: ...machine s indented areas A to do so CAUTION When lifting down the host machine from the equipment be sure to perform the work while holding the machine in parallel Be sure to perform the work in accordance with the standard to handle a heavy load in each country Because the center of gravity will be placed at rear be careful not to lose balance when lifting it A A 4 Disassembly Assembly 22 ...

Page 28: ...Rear Cover Procedure 1 Remove the Rear Cover 1 3 Screws 2 4 Hooks 3 3x 3 2 1 2 Removing the Right Door Preparation 1 Remove the Cassette 2 2 Removing the Rear Cover on page 23 Procedure 1 Open the Right Door 1 1 4 Disassembly Assembly 23 ...

Page 29: ...3 1 Shaft 4 1x 1 4 3 2 Removing the Right Cover Preparation 1 Remove the Cassette 2 2 Removing the Rear Cover on page 23 3 Removing the Right Door on page 23 Procedure 1 Remove the Right Cover 1 2 Screws 2 4 Hooks 3 2x 1 2 3 2 4 Disassembly Assembly 24 ...

Page 30: ...ving the Cassette Module Controller PCB Preparation 1 Removing the Rear Cover on page 23 Procedure 1 Remove the Cassette Module Controller PCB 1 4 Connectors 2 2 Screws 3 2 Hooks 4 2x 4x 1 2 2 4 3 3 4 Disassembly Assembly 25 ...

Page 31: ... Feed System Removing the Pickup Feed Separation Roller Procedure CAUTION Be sure not to touch the surface A of the roller when disassembling assembling A A 1 Open the Right Door 1 1 4 Disassembly Assembly 26 ...

Page 32: ...2 Remove the Pickup Roller 1 1 Claw 2 1x 2 1 NOTE Procedure for Installing the Pickup Roller Be sure to align the groove A of the Pickup Roller 1 with the protrusion B of the gear to install the roller Be sure to hook the claw 2 2 1 A B 1x 4 Disassembly Assembly 27 ...

Page 33: ...1 2 Remove the Feed Roller 1 1 Claw 2 1x 2 1 NOTE Procedure for Installing the Feed Roller Be sure to align the groove A of the Feed Roller 1 with the protrusion B of the gear to install the roller Be sure to hook the claw 2 2 1x 1 A B 4 Disassembly Assembly 28 ...

Page 34: ... spring pin 3 of the shaft with the groove A of the coupling to install the roller 3 A Be sure to align the grove B of the Separation Roller 1 with the protrusion C of the coupling to install the roller Be sure to hook the claw 2 1x 2 B 1 C Removing the Auto Close Unit Preparation 1 Removing the Rear Cover on page 23 4 Disassembly Assembly 29 ...

Page 35: ... 1x 1x 3 1 2 5 6 4 NOTE How to install the Auto Close Unit Be sure to install the spring 1 of the Auto Close Unit to the inner side of the plate A of the Rear Plate 1 A Removing the Pickup Unit Preparation 1 Remove the Cassette 2 2 Removing the Rear Cover on page 23 3 Removing the Right Door on page 23 4 Disassembly Assembly 30 ...

Page 36: ...le 2 and the Wire Saddle 3 2x 1x 3 1 2 2 Open the Wire Saddle 1 and pull out the harness 2 from the hole A 1x 1 2 A 3 Remove the Pickup Unit 1 4 Screws 2 4x 2 1 2 Removing the Pullout Motor Preparation 1 Removing the Rear Cover on page 23 4 Disassembly Assembly 31 ...

Page 37: ...3 Removing the Pickup Motor Preparation 1 Removing the Rear Cover on page 23 Procedure 1 Remove the Pickup Motor 1 1 Connector 2 2 Screws 3 2x 1x 2 1 3 Removing the Lifter Motor Preparation 1 Remove the Cassette 2 2 Removing the Rear Cover on page 23 4 Disassembly Assembly 32 ...

Page 38: ...emove the Cassette 2 2 Removing the Rear Cover on page 23 3 Removing the Right Door on page 23 4 Removing the Pullout Motor on page 31 5 Removing the Pickup Motor on page 32 6 Removing the Pickup Unit on page 30 Procedure 1 Open the Wire Saddle 1 disconnect the connector 2 and remove the 2 screws 3 1 Wire Saddle 1 1 Connector 2 2 Screws 3 2x 1x 1 3 2 4 Disassembly Assembly 33 ...

Page 39: ...ickup Drive Unit 1 1 Boss 2 3 Hooks 3 3 1 2 3 NOTE How to install the Pickup Drive Unit 1 Be sure to pass the connector 2 of the Pickup Drive Unit through the hole A on the Rear Plate 2 1 A 4 Disassembly Assembly 34 ...

Page 40: ...Adjustment 5 Pickup Feed System 36 ...

Page 41: ...e cassette and check that the left edge margin is within 2 5 1 5mm in the case of LTR LGL 4 2 1 5 mm When it is out of the specified range perform the following procedure Feeding direction of paper L1 image 1 Pull out the cassette 2 Check the value of the scale on the Adjustment Plate 5 Adjustment 36 ...

Page 42: ...tment Plate to the left or right according to the scale value checked in step 3 As the Adjustment Plate is moved toward the left of the machine by 1 scale mark the left edge margin is increased by 0 5 mm 5 Tighten the Fixation Screw 5 Adjustment 37 ...

Page 43: ...opy from the cassette and check that the left edge margin is within 2 5 1 5mm in the case of LTR LGL 4 2 1 5 mm When it is out of the specified range perform the following procedure Feeding direction of paper L1 image 1 Change the left edge margin adjustment value for the 1st side of the cassette Service mode COPIER ADJUST FEED ADJ ADJ C1 When the value is increased by 1 the left edge margin is in...

Page 44: ...in is within 2 5 2 0mm 3 Write the new adjustment value on the service label ADJ C1RE Leading Edge Margin Adjustment 1st Side of Plain Paper Copy from the cassette and check that the leading edge margin is L1 4 0 1 5 1 0mm When it is out of the specified range perform the following procedure 1 Adjust the leading edge margin of the 1st side of the cassette Service mode COPIER ADJUST FEED ADJ REGIST...

Page 45: ... FEED ADJ REG DUP1 As the setting value is incremented by 1 the leading edge margin is increased by 0 1 mm the image moves to the trailing edge side 2 Copy from the cassette and check that the leading edge margin is L1 4 0 1 5 1 0mm 3 Write the new adjustment value on the service label REG DUP1 5 Adjustment 40 ...

Page 46: ...APPENDICES Service Tools 42 General Circuit Diagram 43 ...

Page 47: ...multimeter FY9 2002 A Used as a probe extension when making electrical checks Tester extension pin FY9 3038 A Use for electrical checks Tester extension pin L shaped FY9 3039 A Use for electrical checks Reference Category A Must be kept by each service engineer B Must be kept by each group of about five engineers C Must be kept by each warkshop Solvents and Oils None Service Tools 42 ...

Page 48: ... J5961L 3 2 1 J5975 1 2 3 J5961D 1 2 3 1 2 3 4 5 J653 12 11 10 9 8 2 3 4 5 6 1 7 J5950 2 3 4 1 J5207F 1 2 3 4 J5973 4 3 2 1 J5972 1 2 3 4 J5971 1 2 3 4 5 6 7 8 J5939D J5958DH J5933DH 1 2 3 4 J5958D 4 3 2 1 J5958L 9 8 2 3 4 5 6 1 7 J5931D J5931DH 9 8 2 3 4 5 6 1 7 J652 1 2 3 J5956 1 2 3 J5954 1 2 J5974 14 13 12 11 10 9 8 2 3 4 5 6 1 7 J651 1 2 J5933D 1 2 J5968L 9 8 2 3 4 5 6 1 7 J5931L J5950L 3 2 1...

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