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129975.PDF

MAINTENANCE

Schedule

This schedule is intended as a guide only. You must establish a schedule appropriate to your 
riding style and conditions. 

SerVICe IteM

FreQUenCy (nOrMaL 
rIdInG)

WHO?

Check for damage 

Pre/Post ride

Bike owner

Check for Tightening Torques 

First Ride / Every 4-5 rides

Bike owner

Replace Frame Bumper, Guard 

As Needed

Bike owner

Manual Reset 

50 hours

Bike owner

Telescope Lubrification

100 hours

Dealer

Damper Service: 
Air spring/Damping Cartridge Inspection

100 hour or every year

Dealer

Full Service (Telescope R Damper 
service)

200 hours

Headshok Service Center

raCInG

 - If you race with your SUPERMAX, you will have to perform the items listed twice as often. (i.e. 50hrs becomes 

25hrs)

SCHEDULE PROFESSIONAL FORK SERVICE ANNUALLY (Minimum)

Annually, or when problems are indicated you must have your SUPERMAX serviced through a Cannondale 
Dealer or an Authorized Headshok Service Center. Disassembly and inspection by a suspension 
professional is required to evaluate the internal and external parts, identify wear or damage. Damaged 
parts must be replaced with new ones and the work must also include any work described in any technical 
bulletins or product recalls.

WarnInG

FreQUent MaIntenanCe and InSPeCtIOn IS IMPOrtant tO yOUr SaFety. yOU Can Be 
SeVereLy InJUred, ParaLyZed Or KILLed rIdInG On a BrOKen Or POOrLy MaIntaIned 
FOrK.

 Ask your Cannondale Dealer to help you develop a complete maintenance program, 

one that suits where and how you ride.

Summary of Contents for SUPERMAX

Page 1: ...SUPERMAX OWNER S MANUAL SUPPLEMENT SUPERMAX OWNER S MANUAL SUPPLEMENT 129975...

Page 2: ...1995 norme NFR030 In this supplement particularly important information is presented in the following ways WARNING Indicates a hazardous situation which if not avoided could result in death or serious...

Page 3: ...s for your bike All Cannondale bikes must be completely assembled and inspected for proper operation by a Cannondale Dealer before delivery to the owner WARNING This supplement may include procedures...

Page 4: ...T The following conditions indicate that serious fork damage is present Any unusual klunking or knocking noises Change in travel Changes in normal functions Loss of adjustments features oil leaks or a...

Page 5: ...an Authorized Headshok Service Center Contact your Authorized Cannondale Dealer for more information YOU CAN BE SEVERELY INJURED PARALYZED OR KILLED IN AN ACCIDENT IF YOU IGNORE THIS WARNING Tire to...

Page 6: ...Lower Clamp 12 Guard 13 Guard Brake Housing Clamp 14 Lower Collar Assy 15 Sag O Ring 16 OPI Inner Tube 17 Guard Mounting Screws 18 Hub Spindle 19 Inner Bearing Land 20 Outer Bearing Land 21 Axle Bolt...

Page 7: ...6mm 31 6 mm Identification 1 Hub Bearing Seal 2 Inner Hub Bearing 3 LEFTY Hub Shell 4 Outer Hub Bearing 5 Axle Bolt Assy 6 Lefty Hub Wheel Building Tool 7 Axle Bolt 8 Hub Cap Left hand thread 9 Shiman...

Page 8: ...ER PSI Bar 120 55 64 4 4 130 60 66 4 6 140 65 70 4 8 155 70 74 5 1 165 75 78 5 4 175 80 80 5 5 185 85 83 5 7 200 90 87 6 0 210 95 90 6 2 220 100 93 6 4 230 105 95 6 6 Be aware that conventional pump g...

Page 9: ...smount Note Your riding position affects weight distribution and therefore sag For example in the Attack position Figure 3 the rider s weight is distributed equally front and rear 4 Measure the sag di...

Page 10: ...the blue button 2 LOCKED POSITION In the locked position LEFTY travel is locked The red rebound dial is up To go back to the open position press the red redound dial down until it clicks PBR Rebound...

Page 11: ...s not necessary to completely remove the adapter bolts Carefully move the brake caliper out of the way and protect it from damage 2 See Figure 3 Insert a 5 mm Allen key into the axle hub bolt and turn...

Page 12: ...perly between the pads NOTICE LOCATE BRAKE ROTOR BETWEEN THE PADS Apply Loctite 242 blue to the threads and tighten the adapter mounting bolts to 9 Nm 78 IN Lbs See Figure 2 5 Spin the wheel to make s...

Page 13: ...will have to perform the items listed twice as often i e 50hrs becomes 25hrs SCHEDULE PROFESSIONAL FORK SERVICE ANNUALLY Minimum Annually or when problems are indicated you must have your SUPERMAX se...

Page 14: ...ion immediately damaging or result in accelerated wear DON T DRY WITH COMPRESSED AIR FOR THE SAME REASON Tightening Torques Correct tightening torque for the fasteners bolts screws nuts on your bicycl...

Page 15: ...rews HD215 KH074 Frame Bumper The bumper cushions the frame from contact with the SUPERMAX Replace it with a new one if it ever becomes damaged torn or missing REPLACEMENT Clean surfaces well Remove t...

Page 16: ...il to be expelled with the escaping air WARNING Contamination can result in reduced or lost braking performance 3 Hold the valve open while fully compressing the SUPERMAX with the the handlebar until...

Page 17: ...NOT covered by the limited lifetime warranty The internal fork internal parts are covered by the 1 year 2 years in EU countries warranty against defects in materials or workmanship described in the C...

Page 18: ...KH047 KH114 43mm w clamp 212 212 PBR Damping Cartridge KH113 color purple KH118 _ _ _HT 10 mm 180mm ADAPTER SUPERMAX HUB 180mm ADAPTER LEFTY HYBRID HUB LEFTYBOLTS LEFTYBOLTS A B C A B C 42 mm Volume...

Page 19: ...TH CONTAIN IMPORTANT SAFETY INFORMATION KEEP BOTH FOR FUTURE REFERENCE CANNONDALE UK Cycling Sports Group Vantage Way The Fulcrum Poole Dorset BH12 4NU Voice 44 0 1202 732288 Fax 44 0 1202 723366 sale...

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