Cannondale 2003 E440A Parts Catalog Download | Manualshive

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29

Electrical

6

4

8

9

7

3

1

2

5

9

2

5001946

FHB M6X30 mm, ZINC

8

1

5002309

X

X

X LIGHTING CAP SEAL

7

1

5002455

X

X

X

HARNESS CONNECTOR, LIGHTING

6

1

5000434

NUT, HEX FLANGE, M6

5

1

5000011

STARTER MOTOR 12V 0.65KW

4

1

5002218

STARTER MOTOR CABLE

3

1

5002049

POSITIVE BATTERY CABLE

2

1

5002216

NEGATIVE BATTERY CABLE

1

1

5002602

MAIN WIRE HARNESS

X

S

E EA ER C

ELECTRICAL PARTS LIST

ITEM

NO

QTY

REQD

DEALER PART

NUMBER

DESCRIPTION

NOTES

MODEL

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Summary of Contents for 2003 E440A

Page 1: ...st 8 Steering Head 9 Front Brake Guides 10 Handlebar Controls 11 Handlebar Controls List 12 Odometer 13 Front Brake Master Cylinder 14 Front Brake Caliper 15 Rear Brake Pedal 16 Rear Brake Master Cyli...

Page 2: ...PART IS USED ACROSS DIFFERENT MODELS 2 QUANTITY REQUIRED FOR THE COMPLETE ASSEMBLY 3 CANNONDALE PART NUMBER 4 03 X440 MOTOCROSS BIKE 5 03 S440 SUPER MOTARD BIKE 6 03 E440 ENTRY LEVEL ENDURO 7 03 E440...

Page 3: ...4 FHCS M6X16 NYLKZINC 1 5002511 X ROTOR FRONT 320mm 1 5002246 X X X X FRONT ROTOR ACCEPTS ODOMETER MAGNET 8 1 5000047 X FRONT ROTOR 1 5002504 X RIM FRONT 17X3 5 BLK INCLUDED IN FR WHEEL ASSYS 7 1 5000...

Page 4: ...4 Rear Wheel 1 4 3 2 11 9 6 8 5 14 15 12 13 7 10 17 18 16...

Page 5: ...CKNUT M8 12 6 5000393 FHCS M8X28 mm ZINC 1 5002521 X SPROCKET REAR 45T 11 1 5000117 X X X X X SPROCKET REAR 50 T 1 6000315 X X X X MASTER LINK O RING 10 1 5001847 X X MASTER LINK 1 5002522 X CHAIN DRI...

Page 6: ...RR WHEEL ASSYS 7 1 5000024 X X X X X FRONT WHEEL SPACER DISC SIDE INCLUDED IN FR WHEEL ASSYS 6 5 5000355 SEALED BEARING 20X42X12 INCLUDED IN WHEEL ASSYS 5 4 5000356 DOUBLELIPSEAL 32X42X4 INCLUDED IN W...

Page 7: ...1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 47 48 50 51 52 53 54 55 57 58 29 59 12 14 57 57 57 57 57 42 41 49 57 57 57 57 57 57...

Page 8: ...MPRESSION SHIM SET 52 2 5000611 FORK COMPRESSION PISTON 51 2 5000606 FORK COMPRESSION PISTON O RING 50 2 5000603 COMPRESSION PISTON SHIM 49 2 5000604 COMPRESSION PISTON WAVEWSHR 48 4 5000558 FRONT WHE...

Page 9: ...X FHB M8X45 mm 7 2 5000101 FHB M12X35 mm NLK 2 5002537 X X X CLAMP HANDLEBAR UPPER 6 2 5000534 X X X CLAMP HANDLEBAR UPPER 2 5002533 X X X CLAMP HANDLEBAR LOWER 5 2 5000533 X X X CLAMP HANDLEBAR LOWE...

Page 10: ...MP 5 1 5000038 BRAKE GUIDEMOUNT ASSY 4 4 5001013 FLNG HD BLT M6X16 NLK 3 1 5002261 X X X FRONT BRAKEGUIDEMOUNT UPPER FOR USEW HEADLIGHT 2 2 5000535 FRONT BRAKEGUIDE 1 1 5002263 FRONT BRAKEGUIDEMOUNT L...

Page 11: ...11 Handlebar Controls List 18 20 19 23 21 22 3 9 11 13 12 16 44 10 17 2 4 5 6 7 8 1 26 24 25 43 42 41 40 38 37 36 35 32 33 39 31 15 14 34 45 29 30 28 27 46 47...

Page 12: ...RDWAREKIT 24 1 5001808 X HANDGUARD SET BLACK 23 4 5000379 SHCS M4X12 ZINC 22 1 5002364 ENGINEON OFF SWITCH 21 1 5000131 01 ENGINESTART SWITCH 20 1 5002363 SWITCH CAP USEW ON OFF SWITCH 5002364 19 1 50...

Page 13: ...5 1 5002254 SWITCH HEAD LIGHT 4 1 5002248 SENSOR MAGNET 3 1 5002257 CABLE ODOMETER 2 1 5002260 ODOMETER 1 1 5002211 ODOMETER MOUNT PLATE X S E EA ER C ADDITIONAL PARTS TABLE ODOMETER PARTS LIST ITEM N...

Page 14: ...UDED IN 5000032 8 1 5000045 FT BRAKELEVER ADJ BOLT KIT NISSIN INCLUDED IN 5000032 7 1 5000041 FT BRAKELEVER PIVOT BOLT KIT NISSIN INCLUDED IN 5000032 6 1 5000042 FT BRAKEMSTR CYL CLAMP KIT NISSIN INCL...

Page 15: ...5000612 X FLANGE HEAD BOLT M8X35 mm 5 2 5000863 X X X X X FLANGE HEAD BOLT M8X40 mm 1 5002517 X FRONT BRAKECALIPER PAD SET SUPER MOTARD 4 1 5000035 X X X X X FRONT BRAKECALIPER PAD KIT 3 1 5000036 FR...

Page 16: ...1226 5 1 5000399 BOLT BRAKEPEDAL 4 1 5000413 RR BRAKECOTTER PIN 3 1 5000109 BRAKEPEDAL YOKEPIN INCLUDED IN 5001226 2 1 5000112 SPRING BRAKEPEDAL 1 1 5001226 REAR BRAKEPEDAL X S E EA ER C REAR BRAKE PE...

Page 17: ...000537 REAR BRAKELINE 9 1 5002285 RR BRAKEMSTR CYL ASSY 8 AR 5000268 NISSIN BRAKEGREASE 2 GRAM AS REQUIRED 7 1 5000085 RR BRAKERESERVOIR ASSY 6 1 5000104 RR BRAKERESERVOIR HOSEKIT 5 1 5000105 RR BRAKE...

Page 18: ...SSIN BRAKEGREASE 2 GRAM AS REQUIRED 6 1 5000050 SLIDEPIN BOOT SMALL 5 1 5000081 REAR BRAKECALIPER ASSEMBLY 4 1 5000096 REAR BRAKECALIPER BRACKET 3 1 5000098 REAR BRAKEPAD PIN KIT 2 1 5000091 REAR BRAK...

Page 19: ...NG 2 016 12 1 5000140 LOCKNUT M8 11 1 5001184 FLNG HD BLT M6X12 NLK 10 1 5000863 FLNG HD BLT M8X40 NYLK 9 1 5002068 FHB M8X60 mm 8 1 5001374 CHAIN ROLLER SPACER 7 1 5001434 03 OIL FILL CAP 6 2 5000524...

Page 20: ...T M6X25 10 2 5000423 X FLANGE HEAD BOLT M6X50 9 1 6000378 X SPACER REAR BRAKERESERVOIR 8 1 5002228 SEAT LATCH WEAR PLATE INCLUDED IN 201 5002103 7 2 5002234 BHCS M3X5 mm INCLUDED IN 201 5002103 6 2 50...

Page 21: ...5000612 FLNG HD BLT M8X35 NYLK 7 4 6000391 SHCS M8x30mm NYLK 6 2 5000527 FLNG HD BLT M10X90 NLK 5 6 5000190 THREADED INSERT M8 INCLUDED IN 201 5002101 5002102 4 4 5001967 INSERT M6 INCLUDED IN 201 50...

Page 22: ...LEFT 1 1 5000986 FOOTPEGPIVOTPIN X S E EA ER C NOTES MODEL LEFT FOOTPEG PARTS LIST ITEM NO QTY REQD DEALERPART NUMBER DESCRIPTION 1 7 6 5 2 4 3 7 2 5001264 BHCS M10X25 NYLKZNC 6 1 5001919 FOOTPEG BRAC...

Page 23: ...STAND PIVOT BOLT 4 1 5001892 KICKSTAND TENSION SPRING 3 1 5001893 NUT HEX LOCK M10 2 1 5001882 02B KICKSTAND MOUNT 1 1 5001882 02A KICKSTAND LEG X S E EA ER C KICKSTAND PARTS LIST ITEM NO QTY REQD DEA...

Page 24: ...HEEL 18 1 252 5002104 SWINGARM WELDMENT 17 1 5000114 DRIVECHAIN GUIDESHELL 16 1 5001939 SWINGARM BUFFER 15 2 5000144 SWINGARM PIVOT OUTER SPACER 14 2 5000145 04 SWINGARM PIVOT INNER SPACER 13 1 500014...

Page 25: ...4 X REAR SHOCK ABSORBER S 14 1 5002601 X REAR SHOCK ABSORBER X 13 1 5000065 SHOCK SPRING RETAINER 12 1 SEE TABLE REAR SHOCK SPRING 11 1 5001299 SHOCK SPRING SLEEVE 10 2 5001298 SHOCK SPRING SLEEVECIRC...

Page 26: ...1 TOP HAT WASHER 11 1 5002251 HEAT SHIELD 10 1 5002089 LEFT NUMBER PANEL WHITE 9 1 5002088 RIGHT NUMBER PANEL WHITE 8 1 5002229 PUSH NUT ZINC 7 4 5000141 BHCS M6X12 mm 6 1 5002223 SEAT LATCH MOUNT 5 1...

Page 27: ...B TAILLIGHT 11 1 5002393 LENS TAILLIGHT 10 1 5002213 X X X TAILLIGHT ASSEMBLY 9 2 5001013 FLANGE HEAD BOLT M6X16 NYLOK 8 2 5002292 SPACER REAR FENDER 7 1 5002087 01 REAR FENDER SILVER 6 4 5001013 FHB...

Page 28: ...ARE 19 1 5001514 TOPHAT WASHER 18 2 5001241 RIVET WASHER 17 4 5001584 WASHER M5 16 2 5001561 WASHER M5 15 2 5001562 LOCKNUT M5 14 2 5001944 FHB M5X25 mm ZINC 13 2 5000192 FLAT WASHER M6 12 2 5000095 F...

Page 29: ...RNESS CONNECTOR LIGHTING 6 1 5000434 NUT HEX FLANGE M6 5 1 5000011 STARTER MOTOR 12V 0 65KW 4 1 5002218 STARTER MOTOR CABLE 3 1 5002049 POSITIVEBATTERY CABLE 2 1 5002216 NEGATIVE BATTERY CABLE 1 1 500...

Page 30: ...1 5000612 FHB M8X35 mm 5 1 5000095 FHB M6X20 mm 4 2 5002265 GROMMET EXHAUST 3 1 5002209 SPRING EXHAUST 1 5002082 X X X X EXHAUST SILENCER 2 1 5002242 X X EXHAUST SILENCER 1 1 5002083 EXHAUST HEADER P...

Page 31: ...WASHER M6 10 2 5000323 TINNERMAN CLIP 9 2 5001184 FLANGE HEAD BOLT M6X12 NYLOK 8 2 5000350 FHB M6X25 mm 7 4 5000178 GROMMET 3 8 ID 6 1 5001511 RADIATOR DRAIN PLUG 5 1 5002147 COOLANT HOSE RAD TO WATE...

Page 32: ...AY FITTING VACUUM HOSE 12 1 5000487 O RING 2 012 11 1 5000403 AIR TEMPERATURESENSOR 10 1 5001149 CLAMP BAND 9 2 5002293 TOPHAT AIRBOX 8 2 5000178 GROMMET 3 8 ID 7 2 5000350 FHB M6X30 mm 6 1 5002152 AI...

Page 33: ...5 FUEL TANK BREATHER HOSE 6 1 5000873 FUEL TANK CAPGASKET 5 1 5000169 01 FUEL TANK CAP 4 1 5001778 FUEL PICKUP FILTER INCLUDED IN FUEL TANK 1 5002270 X X X FUEL PICKUP TUBE INCLUDED IN FUEL TANK 3 1 5...

Page 34: ...05 HOSE FUEL FILTER TO PUMP 19 1 5002201 02 HOSE FUEL TANK TO FILTER 18 2 5002141 02 FUEL TANK MALEBARBED INLET 17 1 5000544 FUEL FILTER 16 2 5000793 HOSECLAMP 5 6 16 mm 15 2 5001789 HOSECLAMP 37 51 m...

Page 35: ...02631 X X X X DCL SHROUD FADE R 1 5002641 X X DCL CDALE C BLK YEL L SET 1 5002642 X X DCL CDALE C BLK YEL R SET 1 5002636 X DCL CDALE C BLK S440 L SET 1 5002637 X DCL CDALE C BLK S440 R SET 1 5002628...

Page 36: ...be obtained by vehicle owner s free of charge by calling 1 800 MOTO USA 4 1 5001371 01 WRN FRAME 3 1 5000418 DECAL USE 2 1 5001262 01 DECAL DISCLAIM 1 1 5000266 01 WRN MULTI X S E EA ER C WARNINGS PA...

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