background image

5

2

2..6

6  F

Fllu

ue

e T

Te

errm

miin

na

all A

Asssse

em

mb

blly

y

The flue may be fitted from inside or outside of the
building. If fitting from inside the flue duct should be
assembled into the air intlet duct and the assembly
passed trough the hole in the wall. The outside dia-
meter of the terminal is the same as outside diame-
ter of the air inlet duct.

2

2.. 7

7  A

Aiirr ssu

up

pp

plly

y

The appliance does not require any purpose provi-
ded ventilation.

2

2..8

8  E

Elle

eccttrriicca

all C

Co

on

nn

ne

eccttiio

on

nss

The appliances must be earthed.

The installation should be undertaken by a compe-
tent electrician and should be in accordance with the
current edition of B.S 7671.

Particular attention should be paid to cross bonding.

The appliance must be provided with a means of
isolation. If installed in a bathroom the means of iso-
lation must be external to the bathroom or a double
pole cord switch fitted.

Acceptable methods of connection are :
1. A switched, double pole fused spur with 3 mm

contact separation on all poles.

2. A double pole switch where the supply must be

suitably fused 3 A.

3. An un-switched socket outlet compling with

BS 1363.
The method of connecting the plug brown wire to
live (L) blue wire to neutral (N) and green/yellow
to earth (

), see fig. 3.

A three core cable should be used and a heat resis-
ting cable of 0.75 mm

2

(24 x 0,2 mm) is considered

suitable.

The cable should be passed through the gland on
the top of appliance and the clamp tightened to
secure the cable. Ensure current carrying conductors
become taught before earthing conductor should
cable slip from the cord anchorage. Connection to
the appliance should be made in accordance with
diagram (see section 3, 8, 2).

2

2..9

9  D

De

essccrriip

pttiio

on

n o

off O

Op

pe

erra

attiio

on

n

Read in conjunction with figs 1, 2 and 4).

The controls on the Britony FlexiFlue comprise of a
range of thermal, electric and electronic switches.
Broadly, the thermal controls are for the pilot flame
supervision, the electrical controls are functional
switching and the electronic controls act as a securi-
ty for the functional controls.
The circuit is designed so that, under normal condi-
tions, the fan runs continuously at low speed and
automatically changes to high speed when the gas
valve opens. If, however, the incoming air tempera-
ture approaches 0°C the integral frost protection
thermostat interrupts the low fan speed signal.
Under this condition, if there is a demand for hot
water, then the fan recommences at high speed.
There is an in-built delay circuit to prevent the safe-
ty devices operating prematurely.
The pilot can only be established under the control
of the thermocouple flame failure circuit after the
mains electricity connection is made since it is
dependent upon the energising of relay-RL1.
If the air flow is not proved on high speed the flame
supervision device will operate by interrupting the ther-
mocouple as a result of the de-energising relay-RL1.

ELECTRIC SUPPLY

FROST

THERMOSTAT

FAN

PRESSURE

SWITCH

MICRO SWITCH

RELAY

RL2

RELAY

RL1

GAS VALVE

THERMOCOUPLE

THERMO

ELECTRIC

VALVE

F

FU

UN

NC

CT

TIIO

ON

NA

AL

L F

FL

LO

OW

W D

DIIA

AG

GR

RA

AM

M

Summary of Contents for Britony FlexiFlu

Page 1: ...from serial number 894216759 04 I In ns st ta al ll la at ti io on n a an nd d S Se er rv vi ic ci in ng g I In ns st tr ru uc ct ti io on ns s l le ea av ve e t th he es se e i in ns st tr ru uc ct t...

Page 2: ...lls or if the flues is obstructed and a low tem perature sensor which will turn off the fan when the appliance is running on pilot only fan low speed in the event of low air temperatures likely to cau...

Page 3: ...si Electrical supply 240 V 50 Hz fused 3 A The minimum water pressure is for the correct operation of the appliance only An additional allowance must be made for the resistance of pipework and fitting...

Page 4: ...3 in to 612 5 mm 24 in for rear outlet fluing or up to 500 mm 19 5 in for side outlet fluing Other flue options are available to a maximum of 3 m 9 ft 8 in to special order The appliance must be insta...

Page 5: ...htened to secure the cable Ensure current carrying conductors become taught before earthing conductor should cable slip from the cord anchorage Connection to the appliance should be made in accordance...

Page 6: ...Thermo electric Valve SW Microswitch PR Pressure Switch Y G Yellow Green Br Brown Bl Blue R Red W White O Orange Bk Black V Violet G Grey P Pink L N fuse 3A NB IF APPLIANCE INSTALLED IN A BATHROOM SP...

Page 7: ...ck ka ag gi in ng g The appliance is attached to the wall via the mounting bracket and two bottom screw fixings The appliance is pac ked in a single carton Remove contents from carton and check again...

Page 8: ...terminal see Fig 5 Refer to the drawings opposite for rear and side flue applications and or to the dimensions given Set out an drill hole 290 mm 11 4 in accurately mark position for bracket Drill an...

Page 9: ...of flue turret B lining up screw holes and press down Fit locking ring C and 0 ring over the air inlet duct see fig 8 Fit flue duct and turret so that it engages into the terminal Engage locking ring...

Page 10: ...t all water connections are fully tightened 3 3 8 8 E El le ec ct tr ri ic ca al l c co on nn ne ec ct ti io on ns s 3 3 8 8 1 1 P Pr re es ss su ur re e S Sw wi it tc ch h Connect the wires at the to...

Page 11: ...be in use ii The size of the pipework between the appliance and the various draw off points should be sized to ensure an adequate flow at draw off points when used individually iii A check should be...

Page 12: ...n 5 2 5 5 1 1 7 7 Remove gas control knob A 5 5 1 1 8 8 Switch off electrical supply 5 5 1 1 9 9 Fit front case by location bottom first and ensuring top of case locates over brac ket Secure with 4 sc...

Page 13: ...n is greater than 15 seconds or if the pilot extinguishes it suggests that the pressure switch is incorrectly set See Section 7 11 5 5 6 6 T Th he er rm mo oe el le ec ct tr ri ic c C Ci ir rc cu ui i...

Page 14: ...case by lifting off the to locating lugs and pulling forward to clear the water section at the base of the appliance 6 6 2 2 B Bu ur rn ne er r Remove the combustion chamber front panel as fol lows Re...

Page 15: ...t t th he e f fi in ns s a ar re e n no ot t d da am ma ag ge ed d Replace in reserve order F Fi ig g 1 19 9 6 6 5 5 D De es sc ca al li in ng g Periodically it may be necessary to remove scale depos...

Page 16: ...tory set and if the microswitch requires replacement or adjustment see Section 5 4 and proceed as in Section 7 12 and 7 13 F Fi ig g 2 21 1 F Fi ig g 2 22 2 6 6 1 10 0 P Pr re es ss su ur re e s sw wi...

Page 17: ...k E El le ec ct tr ro od de e Remove the burner see Section 6 2 Remove the electrode retaining screw A see fig 25 Pull off the electrode cable from the piezo cartridge Lift the electrode out of the ga...

Page 18: ...ing the union nuts F Fi ig g 2 28 8 7 7 6 6 P Pi ie ez zo o U Un ni it t C Ca ar rt tr ri id dg ge e Disconnect the spark electrode lead from the piezo unit cartridge Remove the screw holding the gas...

Page 19: ...ch is out of adjustment if the pressure switch remains in the high flow position in excess of 10 seconds after the fan switches to low speed interruption of the current to the thermoelectric valve occ...

Page 20: ...se for a further 1 2 turn Tighten locking screw Check operation of microswitch see section 5 4 7 7 1 14 4 T To o r re ep pl la ac ce e t th he e G Ga as s a an nd d W Wa at te er r S Se ec ct ti io on...

Page 21: ...1 I IX X Pressure switch faulty Replace see 7 10 X X Plug loose on PCB Secure X XI I PCB faulty Replace see 7 8 M Ma ai in n b bu ur rn ne er r d do oe es s n no ot t l li ig gh ht t I I Gas service c...

Page 22: ...y fins blocked Remove heating body and clean see 6 4 S So oo ot t F Fo or rm me ed d I II I Primary air supply restricted Check burner manifold and clean see 6 2 I II II I Wrong injectors Check inject...

Page 23: ...op on the base and screw the four screws 8 Replace the burner Re assemble the thermocouple nut 5 and re connect the electrode cable 6 inside the printed circuit board Change the pilot injector After c...

Page 24: ...ER 264536 74995 00 1509 FUSE 264903 44790 00 1602 FAN ASSEMBLY 366812 1009106 00 1609 SCREW HS M6 15 264454 19316 03 1705 PRESSURE SWITCH 264508 76565 00 1756 SILICONE TUBE 264444 81265 00 1042 DRAIN...

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