Canadian Timber Collection Harmony Barrel Assembly Instructions Manual Download Page 1

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Harmony Barrel Sauna

Assembly Instructions

Requirements:

2 People (recommended)

¾” (19mm) Wrench/Nut Driver Bit

Rubber Mallet

Carpenter’s Hammer

Carpenter’s Level

Carpenter’s Square

Cordless Drill (we supply the bit)

•

Phillips & Robertson Screwdrivers

2”

(51mm) hole saw

Step Ladder

View the assembly process

tel: 888-923-9813 | [email protected]| web: www.leisurecraft.com

Manufactured by:

Summary of Contents for Harmony Barrel

Page 1: ...ch Nut Driver Bit Rubber Mallet Carpenter s Hammer Carpenter s Level Carpenter s Square Cordless Drill we supply the bit Phillips Robertson Screwdrivers 2 51mm hole saw Step Ladder View the assembly p...

Page 2: ...001 48 Barrel Cradles 2 603001 Half Moon Wall Sections with Bench Mount Brackets 4 603002 Front Middle Wall Section 1 603003 Back Middle Wall Section 1 604105 71 Pre Assembled Bench 1 x6 2 604106 29 1...

Page 3: ...eater Installation Option Harvia M3 Wood Heater Installation Chimney out the top Option Harvia M3 Wood Heater Installation Chimney out the back wall Option Asphalt Shingle Roof Installation Care Maint...

Page 4: ...and can be made from any of the following Concrete Pad Wood Deck Crushed Stone Patio Stone Paver Blocks It is recommended to build a base larger than required to provide a sitting area for cooling of...

Page 5: ...cradle and measure 12 30cm from the end of the stave to the edge of the cradle Secure the stave with a 2 76mm screw Ensure that the stave is square and add 3 more 3 64mm screws into each corner of the...

Page 6: ...up with the cradle underneath Do not go all the way through the stave at this point This will help align where cradles are in future steps Repeat at opposite end 6 Barrel Assembly Place 3 staves on ei...

Page 7: ...er mallet tap the door until it is centered and level Repeat the process for the back wall panel Ensure the tongue and grooves are opposite each other from the front and back panels Use the top stave...

Page 8: ...upport is facing inwards Harmony Barrel Sauna Assembly Instructions Please note Panels may be not be exact size to middle wall Center the half moon panels vertically on the middle wall and secure in p...

Page 9: ...side of the sauna a few at a time alternating sides Use the rubber mallet to finesse into place Secure every 2nd stave on the bottom of the sauna with the provided nails to hold staves in place If req...

Page 10: ...aside while continuing to add staves on both sides to the top Use the top stave to wedge with the last stave to create a V shape If it doesn t create a V shape or there is a gap you will need to add o...

Page 11: ...tart by removing all of the screws from the top stave tel 888 923 9813 info leisurecraft com web www leisurecraft com Manufactured by With the top stave in 2 pieces secure the spacer stave to the half...

Page 12: ...le To make the top stave narrower start by removing all of the screws from the top stave tel 888 923 9813 info leisurecraft com web www leisurecraft com Manufactured by Once top stave is apart Measure...

Page 13: ...gether Place one band over the front of the sauna Repeat the process and place the second band over the back of the sauna Ensure the front band is 2 51mm from the edge of the sauna all the way around...

Page 14: ...and back fasteners Tap out all the staves to even them out Tighten fasteners on the front and back bands while a helper continues to tap on the staves Ensure the middle band is centered and tighten Gi...

Page 15: ...13 info leisurecraft com web www leisurecraft com Manufactured by Once level Secure the floor with 1 38mm screws in the 4 corners and 2 in the middle of the flat floor screwing between the floor board...

Page 16: ...38mm screws in each of the corners of the bench screwing between the bench slats so the screws are not as visible Line the bracket up with the support on the bottom of the bench and secure it with the...

Page 17: ...desired height Ensure the handle is level and secure using 2 3 76mm screws in the pre drilled holes tel 888 923 9813 info leisurecraft com web www leisurecraft com Manufactured by Place the towel hook...

Page 18: ...6 152mm tel 888 923 9813 info leisurecraft com web www leisurecraft com Manufactured by Transfer the measurements to the back wall of sauna Ensure the heater will be centered between the benches Inst...

Page 19: ...guard on edge with pre drilled holes on the bottom tel 888 923 9813 info leisurecraft com web www leisurecraft com Manufactured by Screw heater guard support to either side using 2 1 38mm screws per...

Page 20: ...rocks before using them When your sauna is set up and working you should break in the sauna before using it for the first time by turning on the heater to its highest setting and operate it for about...

Page 21: ...nstallation Fasten the stove handle onto the stove door With the screws provided tel 888 923 9813 info leisurecraft com web www leisurecraft com Manufactured by Install floor heat shield against back...

Page 22: ...hole 8 203mm from the rear heat shield On the top of the sauna measure 12 305mm from the end of staves From the mark make an 8 203mm circle tel 888 923 9813 info leisurecraft com web www leisurecraft...

Page 23: ...he sauna pull the boot over the pipe mark the outline of the boot tel 888 923 9813 info leisurecraft com web www leisurecraft com Manufactured by Lift the boot out of the way and apply the included ro...

Page 24: ...the 2nd insulated chimney piece over the first tel 888 923 9813 info leisurecraft com web www leisurecraft com Manufactured by Attach the support strap around the 2 chimney pipes and tighten up Insert...

Page 25: ...back wall mark the vent hole position tel 888 923 9813 info leisurecraft com web www leisurecraft com Manufactured by Drill out with a 2 51mm hole saw Only go half way through to prevent splintering...

Page 26: ...sauna Use a 1 38mm screw and attach the vent board on the inside of the sauna making sure it is tight but can still be turned tel 888 923 9813 info leisurecraft com web www leisurecraft com Manufactu...

Page 27: ...ieces before installation Fasten the stove handle onto the stove door With the screws provided tel 888 923 9813 info leisurecraft com web www leisurecraft com Manufactured by Remove the screw on the b...

Page 28: ...f your hole for the chimney to go out From the mark make an 8 203mm circle Cut out the circle with a jigsaw tel 888 923 9813 info leisurecraft com web www leisurecraft com Manufactured by Install floo...

Page 29: ...ack of sauna and through the rear wall heat shield on the inside of sauna and into the back of stove tel 888 923 9813 info leisurecraft com web www leisurecraft com Manufactured by Ensure the rear wal...

Page 30: ...8 923 9813 info leisurecraft com web www leisurecraft com Manufactured by Attach the support strap around the 2 chimney pipes and tighten up Attached assemble chimney pieces to the T coming out the ba...

Page 31: ...isurecraft com Manufactured by Install the cap on the top of the assembled chimney Install the bottom half of the exterior chimney shield Ensure that it is level Overlap the top half of the exterior c...

Page 32: ...plintering and drill the remainder from the other side of wall Using 1 38mm screws screw on the vent cover note that the vent guard only goes on the outside High on the front wall repeat this process...

Page 33: ...gle support piece halfway up the sauna 42 107cm from the base of the sauna Install another triangle support in the middle of the sauna and one centered between the 2 Install a support at 42 107cm high...

Page 34: ...re with 2 1 38mm screw in each of the triangle supports Add the second ice water support board to the other half of the sauna and secure to the triangle supports in the same manner Repeat for the oppo...

Page 35: ...y Continue with the next strip of ice water shield Ensure to overlap it on top of the smooth portion of the previous strip Tack it down with roofing nails Continue this process until all the ice water...

Page 36: ...tured by Install the trim pieces on the front of the sauna using 1 38mm screws The center trim piece may have to be cut to make it fit Begin placing the shingles on the roof and secure with roofing na...

Page 37: ...rt the next row of shingles Continue this row to the end of the sauna and again cut off the excess shingle to start the next row Be sure not to hit the aluminum bands with the roofing nails when secur...

Page 38: ...ide working your way up to the top again When you get to the last row on this side secure the top row with roofing nails in the top and middle of the shingle Install the trim pieces to the back of the...

Page 39: ...start by removing all of the scews from the top stave tel 888 923 9813 info leisurecraft com web www leisurecraft com Manufactured by With the top stave in 2 pieces secure the spacer stave to the hal...

Page 40: ...sun and rain it will change into a weathered grey colour This natural weathering will not harm the wood or impair the sauna s performance If you wish to retain the natural color of your Dundalk Leisu...

Page 41: ...warranty does not cover regular required maintenance of the sauna eg Tightening bands on the barrels cleaning or staining the sauna refer to your sauna assembly manual for maintenance guidelines This...

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Canadian Timber Collection Harmony Barrel, Assembly Instructions Manual

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