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Can-Am Renegade, Operator'S Manual

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Can-Am Renegade Operator'S Manual Download Page 121

BRAKE

Adjustment/Inspection

The front and rear brakes are hy-
draulic disc types. These brakes are
self-adjusting and require no adjust-
ment.

The brake lever and the brake pedal
require no adjustment.

Check the following to keep the
brakes in a good operating condition:
– brake system for fluid leaks
– brake for spongy feel
– brake discs for excessive wear and

surface condition

– brake pads for wear, damage or

looseness.

SERVICE LIMITS

Brake pads
thickness

1 mm (.040 in)

Front discs
thickness

3.5 mm (.138 in)

Rear disc
thickness

4.3 mm (.170 in)

Maximum discs
warpage

0.3 mm (.010 in)

See your authorized Can-Am dealer if
a problem is detected concerning the
brake system.

Brake Fluid Replacement

WARNING

The brake fluid replacement or
any brake system repairs should
be performed by an authorized
Can-Am dealer.

_____________________

119

Summary of Contents for Renegade

Page 1: ...vmo2007 015 Renegade 219000433 FH10 Wed Sep 27 11 09 57 2006 Page 1 Composite C M Y CM MY CY CMY K ...

Page 2: ...ING Disregarding any of the safety precautions and instructions contained in this Operator s Guide SAFETY VIDEO and on product labels could cause injury including the possibility of death WARNING This vehicle may exceed the performance of other vehicles you have ridden in the past This category S sport is a high performance vehicle for off road use only It is for sport type recreational and compet...

Page 3: ...s supplementary information needed to fully complete an instruc tion All safety documentation should remain with the vehicle at the time of sale All content of the SAFETY INFORMATION section should be interpreted by the reader as a warning which if not followed may result in injury including the pos sibility of death In Canada products are distributed by Bombardier Recreational Products Inc BRP In...

Page 4: ...f your Operator s Guide simply visit the following website www operatorsguide brp com Al so note that the guide is available in several languages The information and components system descriptions contained in this document are correct at the time of publication BRP however maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on p...

Page 5: ...ation Check 41 Clothing 42 Carrying Loads 43 Hauling a Trailer if so equipped 43 Working with your Vehicle 43 Recreational Riding 44 Environment 44 Design Limitation 45 Off Highway Operation 45 General Operating and Safety Precautions 45 Uphill Driving 46 Downhill Driving 46 Side Hilling 46 Drop Offs 46 Riding Techniques 47 Routine Maintenance 53 HANG TAG 54 ON PRODUCT LABELS 55 VEHICLE INFORMATIO...

Page 6: ...g 74 13 Central Panel 74 14 Rear Storage Compartment 75 15 Seat Latch 75 16 Rear Cargo Area 76 17 Recovery Hook 76 18 Radiator Cap 76 19 Fuses 76 20 Tool Kit 77 21 Dipstick 77 22 Brake Lever Fluid Reservoir 77 23 Brake Pedal Fluid Reservoir 77 24 Engine Coolant Reservoir 78 LIQUIDS 79 Fuel 79 Engine Oil 79 Gearbox Oil 81 Engine Coolant 81 Brake Fluid 82 Battery 82 OPERATING INSTRUCTIONS 83 General...

Page 7: ...Drain Screw 105 Valve Adjustment 105 Spark Arrester 105 Radiator 106 GEARBOX 107 Oil Change 107 FUEL SYSTEM 108 Throttle Cable Lubrication 108 Throttle Lever Adjustment 109 ELECTRICAL 111 Spark Plug 111 Battery 111 Fuses 112 Bulb Replacement 113 DRIVE TRAIN 115 Drive Shaft Boot Protector 115 Wheel 115 Wheel Bearing Condition 115 Tires Wheels 116 SUSPENSION 118 Lubrication 118 Inspection 118 Adjust...

Page 8: ...ection 120 STORAGE AND PRESEASON PREPARATION 121 WARRANTY BRP LIMITED WARRANTY NORTH AMERICA 2007 CAN AMTM ATV 124 BRP INTERNATIONAL LIMITED WARRANTY 2007 CAN AMTM ATV 128 BRP EUROPEAN UNION MEMBER STATES LIMITED WARRANTY 2007 CAN AMTM ATVS 132 PRIVACY OBLIGATION DISCLAIMER 136 CHANGE OF ADDRESS OWNERSHIP 137 6 _______________________ ...

Page 9: ...rious injury or death CAUTION Denotes an instruction which if not followed could se verely damage vehicle compo nents NOTE Indicates supplementary infor mation needed to fully complete an in struction Although the mere reading of such in formation does not eliminate the haz ard the understanding and application of the information will promote the correct use of this vehicle To fully appreciate the...

Page 10: ...ing conditions vary from place to place Each is subject to weather conditions which may radically change from time to time and from season to season Riding on sand is different than rid ing on snow or through forests or marshes Each location may require a greater degree of awareness and skill Show good judgement Always proceed with caution Please do not take any unnecessary risks that could leave ...

Page 11: ...SAFETY INFORMATION ____________ SAFETY INFORMATION ____________ 9 ...

Page 12: ...r operate this vehicle on any public street road or highway even a dirt or gravel one Never take place on this vehicle without wearing an approved hel met that fits properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long pants Never consume alcohol or drugs be fore or while riding this vehicle Never operate at excessive speeds Always g...

Page 13: ...wards when climbing a hill To avoid stalling use proper gear and maintain a steady speed when climbing a hill If you stall or roll backwards follow the special procedure for braking described in this Operator s Guide Dismount on the uphill side or to a side if pointed straight uphill Turn the vehicle around and remount following the procedure described further in this Operator s Guide Always check...

Page 14: ...d be properly distributed and securely attached Reduce speed and follow instruc tions in this manual for carrying car go or pulling a trailer Allow greater distance for braking FOR MORE INFORMATION ABOUT ATV SAFETY contact an authorized Can Am dealer to find out about available training courses nearest you USA and Canada only Call the Specialty Vehicle Institute of Amer ica SVIA at 1 800 877 2887 ...

Page 15: ...r WARNING V00A0AQ POTENTIAL HAZARD Operating this vehicle without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete a training course They should then regularly practi...

Page 16: ...o severe injury or death of the child Even though a child may be within the age group for which this vehicle is recommended he may not have the skills abilities or judgment needed to operate this vehicle safely and may be involved in a serious accident HOW TO AVOID THE HAZARD No one under 16 should operate this vehicle 14 ___________ SAFETY INFORMATION ___________ ...

Page 17: ...o balance and control this vehicle Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry passenger Even with a long seat that provides unrestricted operator movement it is not designed nor intended to carry passenger s ____________ SAFETY INFORMATION ___________ 15 ...

Page 18: ... use only not for use on pavement Paved surfaces may seriously affect handling and control of this vehicle and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Never operate this vehicle on any paved surfaces including sidewalks driveways parking lots and streets 16 ___________ SAFETY INFORMATION ___________ ...

Page 19: ...APPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this vehicle on any public street road or highway even a dirt or gravel one In many states or provinces it is illegal to operate this vehicle on public streets roads or highways ____________ SAFETY INFORMATION ___________ 17 ...

Page 20: ...event of an accident riding without eye protection can result in an accident and increases the chances of a severe injury in the event of an accident riding without protective clothing increases the chances of severe in jury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet that fits properly You should also wear eye protection goggles or face shield gloves and boo...

Page 21: ... HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident or death HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while riding this vehicle ____________ SAFETY INFORMATION ___________ 19 ...

Page 22: ... CAN HAPPEN Increases your chances of losing control of the vehicle which can result in an accident HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain visibility and op erating conditions and your experience 20 ___________ SAFETY INFORMATION ___________ ...

Page 23: ...wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Do not try to show off ____________ SAFETY INFORMATION ___________ 21 ...

Page 24: ... follow the inspection and maintenance procedures and schedules described further in this Operator s Guide WARNING POTENTIAL HAZARD Riding on frozen waterways WHAT CAN HAPPEN Severe injury or death can result if the vehicle and or operator break through the ice HOW TO AVOID THE HAZARD Never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to suppor...

Page 25: ...ol the vehicle or could cause you to lose your balance and fall off the vehicle If you remove a foot from the footrests your foot or leg may come into contact with the rear wheels which could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands on the handlebar and both feet on the footrests during vehicle operation ____________ SAFETY INFORMATION ___________ 23 ...

Page 26: ...ome upon hidden rocks bumps or holes without enough time to react Could result in the vehicle overturning or loss of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the vehicle 24 ___________ SAFETY INFORMATION ___________ ...

Page 27: ...ion or vehicle control which could result in an accident including an overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain Always be especially cautious on these kinds of terrain ____________ SAFETY INFORMATION ___________ 25 ...

Page 28: ...ol causing a collision or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator s Guide Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speed 26 ___________ SAFETY INFORMATION ___________ ...

Page 29: ...can overturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abil ities Practice on smaller hills before attempting larger hills ____________ SAFETY INFORMATION ___________ 27 ...

Page 30: ... s Guide Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes The ve hicle could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hil...

Page 31: ...ribed further in this Operator s Guide NOTE A special technique is required when brak ing as you go down a hill Always check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle which would cause the vehicle to lean sharply to one side Go straight down the hill where possible ____________ SAFETY INFOR...

Page 32: ...s tered the turning technique as described further in this Operator s Guide on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described further in this Operator s Guide Avoid hills with excessively slippery or loose surfaces Shift your weight to the uphill side of the vehi...

Page 33: ...ock parking brake after you are stopped Dismount on uphill side or to a side if pointed straight uphill If you begin rolling backwards Keep your weight uphill Never open the throttle suddenly or make sudden gear changes The vehicle could flip over backwards Never apply the rear brake while rolling backwards Apply the front brake gradually When fully stopped apply rear brake as well and lock parkin...

Page 34: ... cause the vehicle to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedures as de scribed further in this Operator s Guide 32 ___________ SAFETY INFORMATION ___________ ...

Page 35: ...edly which may cause the vehicle to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control ____________ SAFETY INFORMATION ___________ 33 ...

Page 36: ...operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator s Guide Check water depth and current before you attempt to cross any water Wa ter should not go above footrests Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the pads 34 __________...

Page 37: ... You could hit an obstacle or person behind the vehicle resulting in serious injury HOW TO AVOID THE HAZARD When you select reverse gear make sure there are no obstacles or people behind the vehicle When it is safe to proceed go slowly ____________ SAFETY INFORMATION ___________ 35 ...

Page 38: ...n tire pressure may cause loss of control tire blow outs tire to move around on its rim and increases the risk of an accident HOW TO AVOID THE HAZARD Always use the size and type of tires specified further in this Operator s Guide for this vehicle Always maintain proper tire pressure as described further in this Opera tor s Guide Always replace wheels or tires that are damaged 36 ___________ SAFET...

Page 39: ...ll parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions If you have questions consult an authorized Can Am dealer NEVER install passenger seat or use the cargo area to carry a passenger Modification of the vehicle to increase speed and performance may violate the terms and conditions of your vehicle limited warranty In add...

Page 40: ... Never exceed the stated load capacity for this vehicle including operator as well as other loads and added accessories Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater dis tance for braking Always follow the instructions in this Operator s Guide for carrying cargo or pulling a trailer 38 ___________ SAFETY INFORMATION _...

Page 41: ...HAPPEN This can cause serious injury or death HOW TO AVOID THE HAZARD Never transport flammable or dangerous material While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death ____________ SAFETY INFORMATION ___________ 39 ...

Page 42: ... this recommendation You are the sole judge of a rider s capability to understand the risks and operate a vehicle safely Persons with cognitive or physical im pairments or who are high risk takers have an increased exposure to over turns or collisions which may result in injury including death Become completely familiar with the operational controls and the general operation of the vehicle before ...

Page 43: ...n when released Ensure transmission lever is work ing then reset in PARK position Check fuel oil and coolant levels Check for oil leaks on the engine gearbox and drive train compo nents Clean headlamps and taillight Ensure front central panel and rear storage compartment cover are properly latched Ensure seat is properly latched If you transport cargo respect load capacity Ensure cargo is properly...

Page 44: ... you may encounter en route Operator must nev er wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs Depending on conditions antifogging goggles or sunglasses may be required Different colored lenses available for goggles or sunglasses help you distinguish terrain variations Sunglasses should only be worn during the daytime Boots Long sturdy pan...

Page 45: ...one on the vehicle Make sure the trailer is horizontal with the vehicle In some instances a special extension may have to be installed on the vehicle hitch Use security chains to secure the trailer with the vehicle This vehicle may require additional stopping distance if hauling heavy loads es pecially on inclined surfaces Be careful not to skid or slide When stopped or parked block the vehicle an...

Page 46: ...ncy equip ment Find out where you can get additional gasoline and oil Be prepared for the possible conditions you may encounter An emergency first aid kit should always be a consideration Environment One of the benefits of this vehicle is that it can take you off the beaten path away from most communities However you should always respect nature and the rights of others to enjoy it Do not ride in ...

Page 47: ...erated on steep or treacherous terrain General Operating and Safety Precautions Care caution experience and driving skill are the best precautions against the hazards of vehicle operation Whenever there is the slightest doubt that the vehicle can safely negotiate an obstacle or a particular piece of terrain always choose an alternate route In off road operation power and traction not speed are imp...

Page 48: ... vehicle can climb slopes that are steeper than it can safely descend There fore it is essential to assure that a safe route exists to descend a slope before you climb it Decelerating while negotiating a slippery downhill slope could toboggan the ve hicle Maintain steady speed and or accelerate slightly to regain control Side Hilling Whenever possible such operation should be avoided If necessary ...

Page 49: ...To maintain proper control it is strongly advised that you keep your hands on the handlebar and within easy reach of all controls The same holds true for your feet To minimize the possibility of any leg or foot injury keep your feet on the footrests at all times Do not direct your toes outwards nor place your foot out to assist turning as they can be hit or snagged by passing obstacles or may cont...

Page 50: ...They are designated for pedestrian use Water can be a unique hazard If it is too deep the vehicle may float and topple Check the water depth and current before you attempt to cross any water Water should not go above the footrest Be wary of slippery surfaces such as rocks grass logs etc both in the water and on its banks A loss of traction may occur Do not attempt to enter the water at high speed ...

Page 51: ...own If this occurs look for a firmer base Again the best advice is to slow down and be watchful of the conditions When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag This will help make your location more visible to others over the next sand dune Proceed carefully should you see another safety flag ahead Since the antenna type safety flag can snag and re...

Page 52: ...ces or terrain variations and obstacles and use proper body positioning Uphill Keep your body weight forward towards the top of the hill Keep your feet on the footpegs and shift into low gear then accelerate and when necessary change gear quickly as you climb Do not over speed since this may cause the front of the vehicle to lift from the ground and fall back on you If the hill is too steep and yo...

Page 53: ...ing Do not coast down the slope using solely engine compression or in neutral gear V00A0YL While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death ____________ SAFETY INFORMATION ___________ 51 ...

Page 54: ...d be avoided wherever possible If it is necessary to do so however it is important that you ALWAYS keep your body weight on the upside of the slope and be prepared to dismount on that side should the vehicle begin to topple Do not try to stop or save the vehicle from damage V00A0ZL 52 ___________ SAFETY INFORMATION ___________ ...

Page 55: ...of this Op erator s Guide It provides valuable advice on how to properly take care of your vehicle If further assistance is required your authorized Can Am dealer is always willing to help Modification of the vehicle to increase speed and performance may violate the terms and conditions of your vehicle limited warranty In addition certain modifi cations including the removal of engine or exhaust c...

Page 56: ...and labels containing important safety infor mation Any person who rides this vehicle should read and understand this information before riding V02M0FL USA and Canada Only 704901107 vmo2006 005 009_en 54 ___________ SAFETY INFORMATION ___________ ...

Page 57: ...d they can be replaced free of charge See an authorized Can Am dealer NOTE The following illustrations used in this Operator s Guide are a general representation only Your model may differ vmo2007 015 001_a vmo2007 015 002_a vmo2007 015 003_a vmo2007 015 004_a vmo2007 015 006_a vmo2007 015 005_a ____________ SAFETY INFORMATION ___________ 55 ...

Page 58: ...Label 1 V01M01Z Label 2 V01M02Z Label 3 V07M06Y Label 4 V07M07Y Label 5 V01M07Z 56 ___________ SAFETY INFORMATION ___________ ...

Page 59: ...6 1 6 16 3 20 7 5e321 8 1250 6 3 7 5e 0 17 7 216 251 11 6 3285 6 977 027 85 6 0 66 21 21752 1 250 7 21 7 6 9 6 57 72 23 5 7 21 81 62 1 1 0 76 72 8 6 3 1 251 5 8 7 216 25 79 6 1 1 6 XXXX XXXXX XXXXXX XXXXXXXXXXXXXX XXXXXXXXX XXXX XXXX vmo2007 002 002 LOCATED UNDER SEAT ON THE UPPER BAR OF FRAME Label 8 vmo2006 014 003_a INTERNATIONAL MODELS ONLY Label 9 NEVER carry a passenger on this cargo area MA...

Page 60: ...Label 11 vmo2007 015 021 58 ___________ SAFETY INFORMATION ___________ ...

Page 61: ...VEHICLE INFORMATION _____________________ 59 ...

Page 62: ...r mutilated in any way We strongly recommend that you take note of all the serial num bers on your vehicle and supply them to your insurance company Vehicle Identification Number vmr2007 011 001_b TYPICAL VEHICLE SERIAL NUMBER LABEL 1 VIN Vehicle Identification Number 2 Model number vmo2007 015 015_a 1 Vehicle serial number label location Engine Identification Number vmr2006 038 001_a TYPICAL ENGI...

Page 63: ...ivery to the ultimate purchaser or while it is in use or 2 The use of the vehicle after such device or element of design has been re moved or rendered inoperative by any person Among those Acts Presumed to Constitute Tampering Are the Acts Listed Below 1 Removal or alteration or the puncturing of the muffler or any engine compo nent which conducts removal of engine exhaust gases 2 Removal or alter...

Page 64: ... instructions supplied A non compliance Red Label as well as a Green Label is obtained annually during California Vehicle registration The appropriate label is denoted by the vehicle identification number in the 8th character detailed herein VEHICLE CATEGORY VIN 8TH CHARACTER Non complying Red Label Must denote a C or 3 Complying Green Label Any alphanumeric designation other than a C or 3 62 ____...

Page 65: ...rheating are detrimental during the break in period Belt A new belt requires a break in period of 50 km 30 miles Avoid strong acceleration deceleration pulling a load or high speed cruising 10 Hour Inspection NOTE The 10 hour inspection is at the expense of the vehicle owner As with any precision piece of me chanical equipment we suggest that after the first 10 hours 300 km 185 mi or 30 days after...

Page 66: ...CONTROLS INSTRUMENTS EQUIPMENT NOTE Some controls instruments equipment are optional 23 24 13 18 19 4 3 10 16 7 22 vmo2007 015 016_a vdd2007 001 024_a vdd2007 001 022_b 64 ______________________ ...

Page 67: ...1 TYPICAL 1 Throttle lever 2 To accelerate 3 To decelerate 2 2WD 4WD Selector This selector allow to choose between 2WD or 4WD V07I01Z 2 3 1 TYPICAL 1 Selector 2 2WD position 3 4WD position 3 Brake Lever When the brake lever is compressed the front and rear brakes are applied When released the brake lever should automatically return to its original posi tion Braking effect is proportional to the f...

Page 68: ...rake system and cause loss of braking capacity and or fire To engage mechanism Squeeze brake lever and maintain while mov ing lever lock Brake lever is now compressed and applying all brakes 1 V07K02Y 2 TYPICAL 1 Brake lever lock 2 Press to apply parking brakes To release mechanism Squeeze brake lever Lever lock should auto matically return to its original position Brake lever should return to res...

Page 69: ...igh gear This selects the high speed range of the transmission in the gear box It is the normal driving speed range It al lows the vehicle to reach its maximum speed L Low gear This selects the low speed range of the transmission in the gear box It is the working position It allows the vehicle to move slowly with the maxi mum traction and power NOTE Use the low speed range to pull any load or to c...

Page 70: ...tart engine place the engine stop switch to RUN Press and hold the engine start button Release immediately after engine is started V07I06Y 2 1 TYPICAL 1 Engine start button 2 Engine stop switch NOTE The engine will not turn over if the engine stop switch is turned to the OFF position Override Button This button is used to override the re verse speed limiter system while pow er backing up Press and...

Page 71: ...re factory preset in miles but it is possible to change them to kilo meter reading Contact an authorized Can Am dealer Multifunction Display normal display mode After vehicle startup the normal dis play mode shows either vehicle speed engine revolution per minute RPM both parameters simultaneously To change from one to the other push and HOLD selector button for 2 sec onds vmr2007 050 002_c 1 Sele...

Page 72: ...her in miles or kilometers Trip Meter trip The trip meter records distance trav elled since it has been reset Distance travelled is displayed either in miles or kilometers It can be used to establish a fuel tank range or distance between 2 way points for instance Push and HOLD display selection but ton for 2 seconds to reset the trip me ter Hour Meter trip time The hour meter records vehicle run n...

Page 73: ...gine that can change the normal operation of the engine check engine indicator lamp will also blink refer to TROUBLESHOOTING for more details CHECK ENGINE Engine fault check engine indicator lamp will also be ON refer to TROUBLESHOOTING for more details MAINTENANCE SOON 3 Periodic maintenance required See an authorized Can Am dealer NO ECM COMMUNICATION Communication error between gauge and engine...

Page 74: ...of fuel left in fuel tank approximately 6 L 1 6 U S gal vmr2007 050 002_e 1 Fuel level display 2 Low fuel indicator lamp Indicator Lamps vmr2007 050 002_k 1 4WD indicator lamp 2 Low fuel level indicator lamp 3 Check engine indicator lamp 4 High beam indicator lamp 5 MPH or km h indicator lamp When this indicator is ON it indicates the 4WD system is activated When this indicator is ON it indicates ...

Page 75: ...ot Remember that having the lights on without the engine run ning discharges the battery Always turn ignition key to OFF position after engine has been stopped NOTE While engine can be stopped by turning ignition key to OFF posi tion we recommend the engine be stopped by the engine stop switch Digitally Encoded Security System DESS The ignition key specifically contains an electronic circuit that ...

Page 76: ...hicle 11 Brake Pedal When pressed down the rear brake is applied When released the brake pedal should return to its original posi tion Braking effect is proportional to the force applied on the pedal and to the type and condition of the terrain NOTE The brake will have also an ef fect on front wheels through the drive train The brake pedal applies the rear brake only Should the front brakes system...

Page 77: ...Never leave any heavy or loose breakable objects in the stor age compartment Always latch cover before riding 15 Seat Latch It allows the removal of seat to give access to engine compartment vmr2007 059 001_a 1 Seat latch Seat Removal Push latch forward while gently lifting rear of seat Pull seat rearward Con tinue lifting movement until you can release the front retaining device then completely r...

Page 78: ...ck ATV 18 Radiator Cap Located in service compartment un der central panel WARNING In order to avoid getting burned do not remove the radiator cap when the engine is hot To remove the radiator cap press and turn it counterclockwise Reverse the removal procedure to install vmr2007 059 006_b TYPICAL 1 Radiator cap 19 Fuses The electrical system is protected with fuses Refer to MAINTENANCE for detail...

Page 79: ...wrench 15 17 mm 1 socket wrench 10 13 mm 1 socket wrench 16 18 mm 1 tire pressure gauge 1 shock absorber key 1 fuse 30 A 1 fuse 20 A 1 fuse 15 A 1 21 Dipstick Allow to check the oil level in the en gine vmr2007 059 004_d 1 Dipstick Refer to LIQUID to check the engine oil level correctly 22 Brake Lever Fluid Reservoir Located above front brake lever on the handlebar V07K0AA TYPICAL 23 Brake Pedal F...

Page 80: ...24 Engine Coolant Reservoir Located in service compartment un derneath central panel vmr2007 059 006_c 1 Coolant reservoir 78 ______________________ ...

Page 81: ... to critical parts in the fuel system and engine components Fuel Level WARNING Always stop engine before refu eling Open cap slowly If a dif ferential pressure condition is no ticed whistling sound heard when loosening fuel tank cap have ve hicle inspected and or repaired before further operation Fuel is flammable and explosive under certain conditions Never use an open flame to check fuel level N...

Page 82: ... 0 C 32 F 10 C 14 F 20 C 4 F 30 C 22 F Oil Level CAUTION Check level frequently and refill if necessary Do not over fill Operating the engine with an improper level may severely dam age engine Wipe off any spillage vmr2007 059 004_d RH SIDE OF ENGINE 1 Dipstick With vehicle on a level surface and engine cold not running check the oil level as follows 1 Unscrew dipstick then remove it and wipe clea...

Page 83: ...vel hole Refill as required until gearbox oil level flows through oil level hole To change gearbox oil refer to MAIN TENANCE section Engine Coolant Recommended Coolant Always use ethylene glycol antifreeze containing corrosion inhibitors specifi cally for internal combustion aluminum engines Cooling system must be filled with BRP premixed coolant P N 219 700 362 or with distilled water and an tifr...

Page 84: ...heck brake fluid in reservoirs for proper lev el They should be above MIN mark Add fluid as required Do not overfill Clean filler cap before removing CAUTION Use only DOT 4 brake fluid from a sealed container Do not use brake fluid taken from old or already opened containers NOTE A low level may indicate leaks or worn brake pads See an autho rized Can Am dealer Brake Lever Fluid Reservoir V07K0AA ...

Page 85: ...ring operates freely Activate throttle control lever sever al times to ensure it operates freely It must return to idle position when released Activate the brake lever and brake pedal to make sure the brakes fully apply Lever and pedal must fully return when released Ensure transmission lever is work ing then reset in PARK position Check fuel oil and coolant levels Check for oil leaks on the engin...

Page 86: ... press the throttle lever to in crease engine speed and thus engag ing the continuously variable transmis sion CVT At the opposite when the throttle lever is released the engine speed decreases Using the Reverse CAUTION When changing from forward to reverse or vice versa always completely stop the vehicle and apply the brake prior to moving the transmission lever The same procedures as SHIFTING TH...

Page 87: ...from ignition switch Post Operation Care When vehicle is used in salt water environment beach area launching loading boats etc rinsing the vehi cle with fresh water is necessary to preserve vehicle and its components Metallic parts lubrication is highly rec ommended Use XP S Lube P N 293 600 016 or an equivalent This must be performed at the end of each op erating day When vehicle is operated in m...

Page 88: ...el and refill if necessary If the oil pressure light stays ON after starting engine stop engine and see an autho rized Can Am dealer as soon as possi ble Vehicle Immersion Should the vehicle become immersed it will be necessary to take it to an authorized Can Am dealer as soon as possible DO NOT START THE EN GINE CAUTION Immersion of the vehi cle can cause serious damage if the correct restart pro...

Page 89: ...ter of gravity Failure to follow the recommendations here could cause changes in vehicle handling which could lead to an accident re sulting in severe injuries including the possibility of death When transporting cargo on the vehi cle respect these maximum loads MAXIMUM LOADS Total load allowed 141 kg 310 lb Includes driver all other loads and added accessories Rear cargo area 16 kg 35 lb Evenly d...

Page 90: ...Front Location vmr2007 059 005_b Rear Location vmr2007 059 008_c WARNING Do not tow this vehicle behind a car or other vehicle Use a trailer 88 ______________________ ...

Page 91: ...ed this spe cial mode can be activated to prevent fuel injection and to cut ignition while cranking Proceed as follows Insert key in ignition switch and turn to ON position Press completely and HOLD throttle lever Press the engine START button The engine should be cranked for 20 seconds Release engine START but ton Release throttle lever and start crank engine again to allow starting If it does no...

Page 92: ... 2 Lack of fuel to engine Check item ENGINE TURNS OVER BUT FAILS TO START 3 Engine is overheating CHECK ENGINE indicator light will turn on and HI TEMP will appear in the multifunction display Try the following Check and clean radiator fins See MAINTENANCE section Reduce vehicle speed but try to keep vehicle moving to supply air to ra diator If engine is still overheating after approximately one m...

Page 93: ...d worn spark plug Clean verify spark plug and heat range Replace as required 2 Water in fuel Drain fuel system and refill with fresh fuel VEHICLE CANNOT REACH FULL SPEED 1 Engine See ENGINE LACKS ACCELERATION OR POWER 2 Parking brake Ensure parking brake is completely removed 3 Air filter housing plugged or dirty Check air filter and clean if necessary Check deposits in air filter housing drain Ch...

Page 94: ...sion and allow the transmission lever to be set 2 CVT dirty or worn out Contact an authorized Can Am dealer THE RPM INCREASES BUT THE VEHICLE DOES NOT MOVE 1 The transmission is on PARK or NEUTRAL position Select the R HI or LO position 2 CVT dirty or worn out Contact an authorized Can Am dealer 3 Water in the CVT housing Contact an authorized Can Am dealer 92 ______________________ ...

Page 95: ...ilter with foam TRANSMISSION Transmission Continuously Variable Transmission CVT sub transmission with high low park neutral and reverse COOLING Type Liquid cooled Radiator Front mounted with thermostatic fan FUEL SYSTEM Type Electronic fuel injection with a single throttle body 46 mm and 1 injector per cylinder Idle speed 50 1250 RPM not adjustable Make Bosch Fuel pump Type Electrical in fuel tan...

Page 96: ... 26 W F1 Ignition coils 5 A F2 Fan 20 A F3 Fuel injectors 5 A F4 Speedometer speed sensor tail lamp 7 5 A F5 Fuel pump 7 5 A F6 Engine control module ECM 5 A F7 Accessories 20 A F8 Main 30 A Fuse F9 Main accessories 30 A DRIVE TRAIN Front differential Shaft driven single auto lock differential shear pump Rear axle Shaft driven single differential Turning radius 2 16 m 7 ft SUSPENSION Type Double A...

Page 97: ...through transmission LH brake lever includes a parking brake LOADING CAPACITY Rear cargo area 16 kg 35 lb Total vehicle load allowed includes operator all other loads and added accessories 141 kg 310 lb GVWR Gross Vehicle Weight Rating 476 kg 1050 lb Towing capacity 591 kg 1300 lb DIMENSIONS Dry weight 270 kg 597 lb Overall length 2 18 m 86 in Overall width 1 17 m 46 in Overall height 1 14 m 45 in...

Page 98: ...Propeller shaft joint grease Suspension synthetic grease P N 293 550 033 CAPACITIES Fuel tank 20 L 5 3 U S gal Engine Oil change with filter 2 L 2 1 U S quarts Gearbox oil 400 mL 14 U S oz Coolant 2 2 L 2 32 U S quarts Front 500 mL 17 U S oz Differential Rear 250 mL 8 5 U S oz Brake fluid 250 mL 8 5 U S oz A Ampere RPM Revolution Per Minute USDA United States Department of Agriculture A h Ampere h...

Page 99: ...MAINTENANCE INFORMATION _____________________ 97 ...

Page 100: ...PLACE TO BE PERFORMED BY PART TASK LEGEND ENGINE Engine oil level 2 EVERY RIDE Customer Engine oil and filter R R Customer Valve adjustment I A I A Dealer Engine mounting fasteners I I Dealer Air filter 2 C 4 R 4 Customer Exhaust system I I Dealer Spark arrester C Customer Condition of engine seals I I Dealer Coolant 2 I I 3 R Customer Cooling system pressure test I I Dealer Radiator condition cle...

Page 101: ...ons check valves and fuel tank pressure test 1 I I Dealer In line fuel filter R Dealer Fuel pump pressure test I Dealer 1 Emission related component 2 Pre ride inspection item ELECTRICAL Spark plug 1 5 I R Customer Battery connections I I Customer ECM connectors I Dealer Electrical connections and fastening ignition system starting system fuel injectors etc I I Dealer Digitally Encoded Security Sy...

Page 102: ...4 x 4 coupling unit I I Dealer 4 More often under severe use such dusty area sand snow wet or muddy conditions DRIVE TRAIN Drive shaft boots and protectors 2 I I Customer Drive shaft joints I Dealer Rear propeller shaft joint 4 I I L Dealer Wheel bearing condition I Customer Wheel nuts studs I I Customer Tires pressure and wear 2 EVERY RIDE Customer Front rear differentials oil level seals and ven...

Page 103: ...bsorbers I Dealer A arms I L Customer Ball joints I Dealer BRAKES Brake fluid front and rear 2 I I R 6 Customer Dealer Brake pads I 4 Customer Brake system discs hoses etc I Customer 2 Pre ride inspection item 4 More often under severe use such dusty area sand snow wet or muddy conditions 6 Brake fluid replacement or any brake system repairs must be performed by an authorized Can Am dealer BODY FR...

Page 104: ...t have cooled down to avoid potential burns WARNING Should removal of a locking device e g lock tabs self locking fasten ers etc be required when un dergoing disassembly assembly always replace with a new one The following covers the maintenance items that can be performed by the customer if desired Other items found in MAINTENANCE CHART must be performed by an authorized Can Am dealer NOTE Among ...

Page 105: ...over Remove the oil filter and replace with a new filter Check the cover O ring and change it if necessary Screw oil filter cover in place Wipe out any oil spillage on engine Change gasket on oil drain plug Clean gasket area on engine and oil drain plug then reinstall plug Refill engine at the proper level with the recom mended oil Refer to SPECIFICA TIONS for capacity Start engine and let idle fo...

Page 106: ...r Fill the radiator until the coolant comes out by the thermostat housing hole Install the bleeding screw then re move the hose pincher Complete the radiator filling Check the level in the coolant reservoir and refill if necessary Run engine at idle with the radiator cap off Slowly add coolant if necessary At this point wait until engine reach es normal operating temperature De press the throttle ...

Page 107: ...ly Installation Properly reinstall removed parts in the reverse order of their removal Drive Belt See an authorized Can Am dealer to check the width and the condition of drive belt CVT Cover Drain Screw Any time you suspect that water has entered the CVT cover drain the CVT housing by removing the drain screw vmr2006 021 007_b BEHIND LH FOOTREST 1 Drain screw Valve Adjustment See an authorized Can...

Page 108: ...allow muffler to cool Reinstall the cleanout plug Radiator Periodically check the radiator area for cleanliness vmo2007 015 012_a 1 Radiator Inspect radiating fins They must be clean free of mud dirt leaves and any other deposit that would prevent the radiator to cool properly Remove as much deposits as you can with your hands If water is available in proximity try rinsing the radiating fins If av...

Page 109: ...icle toward the right side When the gearbox is empty in stall the drain plug and replace the ve hicle on the ground Refill gearbox using XP S chaincase oil P N 413 801 900 or an equivalent CAUTION Do not use other unrec ommended types of oil when ser vicing Do not mix with other types of oil The oil should be level with the bottom of the oil level hole Refill as required until gearbox oil level fl...

Page 110: ...r stiffness Open the throttle lever housing V07I0FY 1 1 Remove these screws Separate the housing Slide rubber protector back to expose throttle ca ble adjuster 4 V07I0GY 3 2 1 1 Cable protector 2 Throttle cable adjuster 3 Lock nut 4 Throttle lever housing Screw in the throttle cable adjuster Remove inner housing protector V07I0HY 1 1 Inner housing protector the cable from the throttle lever housin...

Page 111: ...around the throttle cable adjuster to prevent the lubricant from splashing Add lubricant until it runs out at throttle body end of the throttle cable Reinstall and adjust the cable Throttle Lever Adjustment Slide rubber protector back to expose throttle cable adjuster Loosen lock nut then turn the adjuster to obtain correct throttle lever free play NOTE Measure throttle free play at the tip of thr...

Page 112: ...32 in With the transmission lever on PARK position start the engine Check if the throttle cable is adjusted correctly by turning handlebar fully right then ful ly left If the engine RPM increases readjust the throttle lever free play 110 _____________________ ...

Page 113: ...R CYLINDER 1 Spark plug vmo2006 007 030_a LH SIDE FRONT CYLINDER 1 Spark plug Installation Prior to installation make sure that con tact surfaces of cylinder heads and spark plugs are free of grime Using a feeler gauge set the spark plug gap between 0 6 to 0 7 mm 0 024 to 0 027 in Apply anti seize lubricant over spark plug threads to prevent a possible seizure Screw spark plugs into cylinder heads...

Page 114: ...ehicle WARNING Connect RED cable first then BLACK cable Always connect RED cable first Fuses WARNING Always turn the ignition switch to OFF position before replacing a de fective fuse If a fuse is damaged replace it by one of the same rating CAUTION Do not use a higher rat ed fuse as this can cause severe damage Fuses are located in the front service compartment and at the rear near bat tery vmo20...

Page 115: ...acing a de fective bulb Always check light operation after re placement Headlamps CAUTION Never touch glass por tion of an halogen bulb with bare fingers it shortens its operating life If glass is touched clean it with isopropyl alcohol which will not leave a film on the bulb To replace the headlamp bulb proceed as follows NOTE The same headlamp is used on both sides of vehicle and for LO and HI b...

Page 116: ...light Unscrew lens screws to expose bulbs vmo2007 015 010_b 1 Lens 2 Screws Push the bulb in and hold while turning counterclockwise to release Install the new bulb by first pushing in while turning clockwise Speedometer The speedometer is lighted with LEDs If one LED burnt replace the speedometer The LEDs are not avail able separately While reading this Operator s Guide remember that WARNING Indi...

Page 117: ...shaft boots 1 V07H02Y 1 2 2 TYPICAL REAR OF VEHICLE 1 Drive shaft protector 2 Drive shaft boots Wheel Occasionally wheel nuts should be re moved to apply anti seize lubricant on studs to ease future removal This is particularly important when vehicle is used in salt water environment or in mud Remove one nut at a time lu bricate then retorque Wheel Bearing Condition Push and pull the wheels from t...

Page 118: ...pres sure changes with temperature and altitude Recheck pressure if one of these conditions has changed For your convenience a pressure gauge is supplied in tool kit TIRE PRESSURE FRONT REAR MAX 34 5 kPa 5 PSI 34 5 kPa 5 PSI UP to 141 kg 310 lb MIN 31 kPa 4 5 PSI 31 kPa 4 5 PSI Although the tires are specifically de signed for off road use a flat may still occur Therefore it is recommended to carr...

Page 119: ...vmo2007 015 014_a TIGHTENING SEQUENCE CAUTION Always use the recom mended wheel nuts P N 250 100 082 Using a different nut could cause damages to the rim _____________________ 117 ...

Page 120: ...arms for cracks bending or other damages See an authorized Can Am dealer as necessary Adjustment WARNING The left and right shock adjust ment cams on front or rear sus pension must always be set to the same position Never adjust one adjusting cam only Uneven ad justment can cause poor handling and loss of stability which could lead to an accident Preload Adjustment Adjust spring preload by turning...

Page 121: ...ongy feel brake discs for excessive wear and surface condition brake pads for wear damage or looseness SERVICE LIMITS Brake pads thickness 1 mm 040 in Front discs thickness 3 5 mm 138 in Rear disc thickness 4 3 mm 170 in Maximum discs warpage 0 3 mm 010 in See your authorized Can Am dealer if a problem is detected concerning the brake system Brake Fluid Replacement WARNING The brake fluid replacem...

Page 122: ...heck latch mecha nism and pin for wear See an autho rized Can Am dealer for parts replace ment if damaged Vehicle Cleaning and Protection Never use a high pressure washer to clean the vehicle USE LOW PRES SURE ONLY like a garden hose High pressure can cause electrical or mechanical damages Painted parts which are damaged should be properly repainted to pre vent rust When required wash the body wit...

Page 123: ...pecified in MAINTENANCE CHART When a vehicle is not in use for more than one month proper storage is a necessity See an authorized Can Am dealer for proper procedures When using your vehicle after storage a preparation is required See an au thorized Can Am dealer for proper pro cedures _____________________ 121 ...

Page 124: ...122 _____________________ ...

Page 125: ...WARRANTY _____________________ 123 ...

Page 126: ...by a previous owner will render this warranty null and void 2 EXCLUSIONS ARE NOT WARRANTED The following are not warranted under any circumstances Normal wear and tear Routine maintenance items tune ups adjustments Damage caused by failure to provide proper maintenance and or storage as described in the Operator s Guide Damage resulting from removal of parts improper repairs service mainte nance m...

Page 127: ...ained in this limited warranty and if made shall not be enforce able against BRP BRP reserves the right to modify this warranty at any time being understood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect 4 WARRANTY COVERAGE PERIOD This warranty will be in effect from the date of delivery to the first retail consumer or...

Page 128: ...commercial use owner if the preceding conditions have not been met Such limitations are necessary in order to allow BRP to preserve both the safety of its products and also that of its consumers and the general public 6 WHAT TO DO TO OBTAIN WARRANTY COVERAGE The customer must notify a servicing BRP dealer within two 2 days of the ap pearance of a defect and provide it with reasonable access to the...

Page 129: ...e in connection with this limited war ranty BRP suggests that you try to resolve the issue at the dealership level We recommend discussing the issue with the authorized dealer s service manager or owner b If the issue has not yet been resolved please submit your complaint in writing or call the appropriate number below IN CANADA IN USA BOMBARDIER RECREATIONAL PRODUCTS INC CAN AM ATV Consumer Servi...

Page 130: ...adjustments Damage caused by failure to provide proper maintenance and or storage as described in the Operator s Guide Damage resulting from removal of parts improper repairs service mainte nance modifications or use of parts not manufactured or approved by BRP or resulting from repairs done by a person that is not an authorized servicing Can Am distributor dealer Damage caused by abuse abnormal u...

Page 131: ...while this warranty is in effect 4 WARRANTY COVERAGE PERIOD This warranty will be in effect from the date of delivery to the first retail consumer or the date the product is first put into use whichever occurs first and for a period of SIX 6 CONSECUTIVE MONTHS for private use or commercial use The repair or replacement of parts or the performance of service under this war ranty does not extend the...

Page 132: ...e and service or replac ing such parts with new genuine Can Am ATV parts without charge for parts and labour at any authorized Can Am distributor dealer BRP reserves the right to improve or modify products from time to time without assuming any obligation to modify products previously manufactured 8 TRANSFER If the ownership of a product is transferred during the warranty coverage period this warr...

Page 133: ...l other countries please contact your local distributor or our North America office Bombardier Recreational Products Inc Consumer Services Group Valcourt QC J0E 2L0 Tel 1 819 566 3366 You will find your distributor s coordinates on www brp com For the territory covered by this limited warranty products are distributed and serviced by Bombardier Recreational Products Inc or its affiliates 2006 Bomb...

Page 134: ...es Normal wear and tear Routine maintenance items tune ups adjustments Damage caused by failure to provide proper maintenance and or storage as described in the Operator s Guide Damage resulting from removal of parts improper repairs service mainte nance modifications or use of parts not manufactured or approved by BRP or resulting from repairs done by a person that is not an authorized servicing ...

Page 135: ...his warranty will be in effect from the date of delivery to the first retail consumer or the date the product is first put into use whichever occurs first and for a period of TWENTY FOUR 24 CONSECUTIVE MONTHS for private and commercial use The repair or replacement of parts or the performance of service under this war ranty does not extend the life of this warranty beyond its original expiration d...

Page 136: ...s found defective under normal use maintenance and service or replac ing such parts with new genuine Can Am parts without charge for parts and labor at any authorized BRP Distributor Dealer during the warranty coverage period BRP reserves the right to improve or modify products from time to time without assuming any obligation to modify products previously manufactured 8 TRANSFER If the ownership ...

Page 137: ...l other countries please contact your local distributor or our North America office Bombardier Recreational Products Inc Consumer Services Group Valcourt QC J0E 2L0 Tel 1 819 566 3366 You will find your distributor s coordinates on www brp com For the territory covered by this limited warranty products are distributed and serviced by Bombardier Recreational Products Inc or its affiliates 2006 Bomb...

Page 138: ...thy organiza tions may be permitted to use the coordinates of our clients to promote quality products and services If you prefer not to have your name and address released please let us know by writing to the address below IN CANADA IN USA Bombardier Recreational Products Inc Warranty Department 75 J A Bombardier Street Sherbrooke Québec J1L 1W3 Fax Number 819 566 3590 BRP US Inc Warranty Departme...

Page 139: ... your personal ATV is stolen you should notify BRP or an authorized Can Am dealer We will ask you to provide your name address phone number the vehicle identification number and the date it was stolen IN NORTH AMERICA OTHER COUNTRIES IN THE WORLD Bombardier Recreational Products Inc Warranty Department 75 J A Bombardier Street Sherbrooke Québec J1L 1W3 Canada BRP European Distribution Warranty Dep...

Page 140: ...138 _____________________ ...

Page 141: ... your personal ATV is stolen you should notify BRP or an authorized Can Am dealer We will ask you to provide your name address phone number the vehicle identification number and the date it was stolen IN NORTH AMERICA OTHER COUNTRIES IN THE WORLD Bombardier Recreational Products Inc Warranty Department 75 J A Bombardier Street Sherbrooke Québec J1L 1W3 Canada BRP European Distribution Warranty Dep...

Page 142: ...140 _____________________ ...

Page 143: ... completed by the dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE V00A2IL Please verify with your dealer to ensure your vehicle has been registered with BRP While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death ...

Page 144: ...vmo2007 015 Renegade 219000433 FH10 Wed Sep 27 11 09 57 2006 Page 1 Composite C M Y CM MY CY CMY K ...

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