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Safe Handling of Compressed Gases
in Cylinders

CGA Pamphlet P-1, from Compressed
Gas Association, 1235 Jefferson Davis
Highway, Suite 501, Arlington, VA
22202

Code for Safety in Welding and
Cutting

CSA Standard W117.2, from Canadian
Standards Association, Standards Sales,
178 Rexdale Boulevard, Rexdale,
Ontario, Canada M9W 1R3

Cutting And Welding Processes

NFPA Standard 51B, from National Fire
Protection Association, Batterymarch
Park, Quincy, MA 02269

Safe Practices For Occupational And
Educational Eye And Face Protection

ANSI Standard Z87.1, from American
National Standards Institute, 1430
Broadway, New York, NY 10018

Refer to the Material Safety Data Sheets
and the manufacturers instructions for
metals, electrodes, coatings and
cleaners.

Installation

LOCATION

Selecting the proper location can
significantly increase performance,
reliability and life of the arc welder. 

For best results locate the welder in
an environment that is clean and dry.
Avoid locations exposed to high
temperature, high humidity, dust
and corrosive fumes. High humidity
causes moisture condensation on
electrical components. Moisture can
contribute to corrosion and short
electrical components. Dust and dirt
in the welder retain moisture and
increase wear of moving parts.

Place the welder in an area that
provides at least twelve inches (305
mm.) of ventilation space at both the
front and rear of the unit. Keep all
obstructions away from this
ventilation space.

Store electrodes and filler metal in a
clean, dry location with low
humidity.

The welder control panel contains
information regarding proper input

Make sure that all persons in the
welding area are protected from
heat, sparks, and ultraviolet rays.
Use additional face shields and
flame resistant barriers as needed.

Never touch work pieces until
completely cooled.

Heat and 
sparks

produced during electric arc
welding and other metal
working operations can
ignite flammable and explosive
materials! Take all precautions
described in this manual to reduce the
possibility of flames and explosions.

Remove all flammable materials
within 35 feet (10.7 meters) of
welding arc. If removal is not
possible, tightly cover flammable
materials with fire proof covers.

Do not operate any electric arc
welder in areas where flammable or
explosive vapors may be present.

Take precautions to be sure that
flying sparks and heat do not cause
flames in hidden areas, cracks,
behind bulkheads, etc.

Fire 
hazard!

Do not weld on containers or
pipes that contain or have
contained flammable
materials or gaseous or liquid
combustibles.

Arc 
welding

closed cylinders or
containers such as tanks or
drums can cause explosion if
not properly vented! Verify that any
cylinder or container to be welded has
an adequate ventilation hole, so that
expanding gases can be released.

Do not 
breathe

fumes that are produced by
the arc welding operation.
These fumes are
dangerous. If the welding area cannot
be adequately ventilated, be sure to
use an air-supplied respirator.

Keep the head and face out of the
welding fumes.

Do not perform electric arc welding
operations on metals that are
galvanized or cadmium plated, or

!

WARNING

!

WARNING

!

WARNING

!

WARNING

Model WT6100

contain zinc, mercury, or beryllium
without completing the following
precautions:

a. Remove the coating from the

base metal.

b. Make sure that the welding area

is well ventilated.

c. Use an air-supplied respirator.

Extremely toxic fumes are created
when these metals are heated.

The 
electro-

magnetic field that is
generated during arc
welding may interfere with the
operation of various electrical and
electronic devices such as cardiac
pacemakers. Persons using such devices
should consult with their physician
prior to performing any electric arc
welding operations.

● 

Route the electrode and work
cables together and secure with
tape when possible.

● 

Never wrap arc welder cables
around the body.

Always position the electrode and
ground leads so that they are on 
the same side of the body.

Exposure to electromagnetic fields
during welding may have other
health effects which are not known.

Always be sure
that the welding

area is secure and free of hazards
(sparks, flames, glowing metal or slag)
prior to leaving. Be sure that
equipment is turned off and electrode
is removed. Be sure that cables are
loosely coiled and out of the way. Be
sure that all metal and slag has cooled.

ADDITIONAL SAFETY STANDARDS

ANSI Standard Z49.1 

from American

Welding Society, 550 N.W. LeJune Rd.
Miami, FL 33126

Safety and Health Standards

OSHA 29 CFR 1910, from
Superintendent of Documents, U.S.
Government Printing Office,
Washington, D.C. 20402

National Electrical Code

NFPA Standard 70, from National Fire
Protection Association, Batterymarch
Park, Quincy, MA 02269

!

WARNING

!

WARNING

www.chpower.com

3

Summary of Contents for WT6100

Page 1: ... and it is slow TIG welding is often used in welding Aluminum however welding Aluminum with TIG requires an AC high frequency power source The Campbell Hausfeld Arcitech 110 has DC only output so it can not weld Aluminum with the TIG process Unpacking When unpacking inspect carefully for any damage that may have occurred during transit Make sure any loose fittings and screws etc are tightened befo...

Page 2: ... absolutely certain that it is completely clean and dry prior to attempting use Always shut the equipment off and unplug the power prior to moving the unit Always attach the ground lead first Verify that the work piece is securely grounded Always shut off electric arc welding equipment when not in use and remove the electrode from the holder Never allow any part of the body to touch the electrode ...

Page 3: ...ive vapors may be present Take precautions to be sure that flying sparks and heat do not cause flames in hidden areas cracks behind bulkheads etc Fire hazard Do not weld on containers or pipes that contain or have contained flammable materials or gaseous or liquid combustibles Arc welding closed cylinders or containers such as tanks or drums can cause explosion if not properly vented Verify that a...

Page 4: ... voltage and amperage Follow the specifications on the welder front panel The receptacle used for the welder must be properly grounded and the welder must be the only load on the power supply circuit The Components of TIG Welding not included with your WT6100 TIG torch are 1 A constant current power supply such as the Arcitech 110 inverter technology arc welder 2 A bottle of 100 Argon Shielding ga...

Page 5: ... the area to be welded Cleanliness is imperative You can t get the base metal too clean There is no flux to float off impurities with the TIG process Cut filler metal rods to shorter lengths for easier control Usually TIG filler metal comes in 36 lengths It is much easier to handle if it is 18 or 12 Clean the filler metal with alcohol and a clean white cloth Dirt and dust contaminate a weld TIG we...

Page 6: ...erlapping members in parallel planes MIG see Gas Metal Arc Welding Open Circuit Voltage OCV the voltage between the electrode and the ground clamp of the welding machine when no current is flowing not welding The OCV determines how quickly the arc is struck Overlap occurs when the amperage is set too low In this instance the molten metal falls from the electrode without actually fusing into the ba...

Page 7: ...mber if any Attn Parts Department Part description and number as shown in parts list 100 Production Drive Harrison OH 45030 U S A 1 1 6 mm 2 Thoriated tungsten electrode 10 per package WC250033AV 1 2 7 16 ID Ceramic nozzle 7 WC250123AV 1 3 1 6 mm Collet body WC250103AV 1 4 1 6 mm Collet WC250113AV 1 5 Back cup WC250130AV 1 6 Dinse connector with gas port WC250131AV 1 Ref No Description Part Number...

Page 8: ...t apply to you C This warranty does not apply to any accessory items included with the product which are subject to wear from usage the repair or replacement of these items shall be at the expense of the owner These TIG items include but are not limited to Tungsten Collet Collet Body Ceramic Nozzles In addition this warranty does not extend to any damage caused by the untimely replacement or maint...

Page 9: ...ouder ensemble les articles de tailles différentes Le désavantage de la soudure TIG est qu il faut un niveau élevé de technique et elle est lente La soudure TIG est souvent utilisée pour souder l aluminium mais cette soudure sous TIG exige une source d alimentation en c a à haute fréquence Le modèle Arcitech 110 Campbell Hausfeld a seulement une sortie de c c donc cela ne peut pas souder d alumini...

Page 10: ...u dans l eau Si le soudeur devient trempé il est nécessaire qu il soit complètement sec et propre avant l utilisation Toujours mettre l équipement hors circuit et le débrancher avant de le déplacer Toujours brancher d abord le conducteur de terre Vérifier que l objet sur lequel vous travaillez soit mis à la terre correctement Toujours mettre l équipement de soudage électrique à l arc hors circuit ...

Page 11: ...ilé c Utiliser un respirateur à air fourni Des vapeurs extrêmement toxiques sont produites pendant le chauffage de ces métaux Le champ électro magnétique produit pendant le soudage à l arc peut causer de l interférence avec le fonctionnement de plusieurs appareils électriques tels que les pacemakers cardiaques Toutes les personnes qui utilisent ces appareils doivent consulter leur médecin avant to...

Page 12: ...u de gaz vous verrez de la porosité sur votre soudure Trop de débit est une perte de gaz Le métal de remplissage s applique à la soudure TIG manuelle tout comme pour la soudure oxyacéthylénique puissance de la flamme Le métal de remplissage doit être assorti au métal que vous soudez Pour souder l acier doux utilisez un baguette d acier non revêtue comme un fil MIG E70S 6 Welco W 1200 AWS A5 2 69 c...

Page 13: ...n de l électrode TIG Paramètres TIG recommandés pour les électrodes optionnelles Diamètre Courant direct amps Courant alternatif d électrode Électrode Négative Électrode positive amps Polarité Polarité Tungstène Tungstène Tungstène in mm Pure avec Pure avec Pure avec Tungstène Oxydes Tungstène Oxydes Tungstène Oxydes 0 02 0 5 2 20 2 20 N D N D 2 15 2 15 0 04 1 0 10 75 10 75 N D N D 15 55 15 70 1 1...

Page 14: ...sous gaz avec fil plein Tension au Repos la tension entre l électrode et le collier de mise à la terre du soudeur quand il n y a pas de flux de courant pas de soudage Ceci détermine la vitesse auquelle l arc est amorcé Chevauchement se produit quand l ampérage est trops basse En ce cas le métal fondu tombe de l électrode sans se fusant dans le métal commun Porosité des soufflures ou creux formés p...

Page 15: ...scription de la pièce et son numéro sur la liste de pièces 100 Production Drive Harrison OH 45030 U S A 1 1 6 mm 2 électrode de tungstène thorié 10 par paquet WC250033AV 1 2 11 1 mm 7 16 po DI de l embout de céramique no 7 WC250123AV 1 3 1 6 mm corps de pince barre WC250103AV 1 4 Mandrin 1 6 mm WC250113AV 1 5 Coupelle de retour WC250130AV 1 6 Fiche de connexion dinse avec port de gaz WC250131AV 1 ...

Page 16: ...écédente peut donc ne pas s appliquer C Les accessoires qui sont compris avec le produit et qui sont soumis à l usure par l usage normal la réparation ou le remplacement de ces objets sont la responsabilité de l acheteur Ces pièces TIG comprennent mais ne sont pas limités à Tungstène pince barre corps de pince barre embouts de céramique Additionnellement cette garantie ne comprend pas le dommage c...

Page 17: ...G ofrece una de las soldaduras más hermosas y limpias con la mayor precisión y control Es el mejor proceso para soldar entre sí artículos de tamaños diferentes El inconveniente de la soldadura TIG es que requiere un alto nivel de experiencia y es lenta Frecuentemente la soldadura TIG utiliza aluminio para soldar sin embargo la soldadura de aluminio con TIG requiere una fuente de energía de CA de a...

Page 18: ...intenperie o que no estén bien ventiladas Antes de comenzar a soldar cerciórese de que la pieza esté bien fija y conectada a tierra Debe desenrollar el cable para soldar para evitar que se sobreca liente y se le dañe el forro aislante Nunca sumerja el electrodo ni el soplete en agua Si la soldadora se moja por cualquier motivo cerciórese de que esté completamente seca antes de tratar de usarla Ant...

Page 19: ...os que contengan zinc mercurio o berilio sin tomar las siguientes precauciones a Quitarle la capa al metal b Cerciorarse de que el área de trabajo esté bien ventilada c Usar un respirador Estos metales emiten gases sumamente tóxicos al calentarse El campo electromagnetico generado al soldar con arcos eléctricos podría interferir con el funcionamiento de varios artefactos eléctricos y eléctronicos ...

Page 20: ...a cfh Si tiene muy poco gas verá porosidad en su soldadura Un flujo demasiado abundante es un gasto inútil de gas El metal de aportación se aplica a la soldadura TIG mediante alimentación manual como se hace con la soldadura con llama oxiacetilénica El metal de aportación debe coincidir con el material que está soldando Para soldar acero dulce use una varilla de acero sin enchapar como por ejemplo...

Page 21: ... de la pieza de trabajo mientras mantiene el arco A medida que el metal se caliente se volverá una masa líquida fundida de color anaranjado brillante Sumerja la varilla del metal de aportación en esta masa fundida para agregar el metal de aportación Consejos mientras realiza la soldadura TIG Siempre deje que la varilla del metal de aportación sea derretida por la masa fundida NO por el soplete Nun...

Page 22: ...e de circuito abierto el voltaje entre el electrodo y la pinza de conexión a tierra de la soldadora cuando no hay flujo de corriente no se está soldando Esto determina la rápidez con que se enciende el arco Sobremonta ocure si el amperaje es demasiado bajo En este caso el metal derretido se cae del electrodo sin haberse unido al metal básico Porosidad cavidad que se forma durante la solidificación...

Page 23: ...nt Descripción y número del repuesto según la lista de repuestos 100 Production Drive Harrison OH 45030 U S A 1 Electrodo de tungsteno toriado al 2 de 1 6 mm 10 por paquete WC250033AV 1 2 Boquilla de cerámica Nº7 con D I de 11 1 mm 7 16 pulg WC250123AV 1 3 Cuerpo de la boquilla de 1 6 mm WC250103AV 1 4 Boquilla de 1 6 mm WC250113AV 1 5 Capuchón trasero WC250130AV 1 6 Conector Dinse con puerto de g...

Page 24: ...FELD En algunos estados no se permite la exclusión o limitación de daños incidentales o consecuentes por lo tanto en tal caso esta limitación o exclusión no es aplicable C Esta garantía no cubre aquellos accesorios que se desgastarán con el uso normal del producto la reparación o reemplazo de los mismos será la responsabilidad del propietario Estos artículos TIG incluyen pero no están limitados a ...

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