Campbell Hausfeld TF2101 Operating Instructions Manual Download

Page: 5 / 10

Operation

IMPORTANT:

Check motor rotation

before operating the compressor.

All lubricated compressor pumps
discharge some condensed water
and oil with the compressed air.
Install appropriate water/oil removal
equipment and controls as necessary for
the intended application.

Failure to install

appropriate water /

oil removal equipment may result in
damage to machinery or workpiece.

GUARDING

The

belt

guard provided must
be installed before
operating the unit.

All moving parts must be guarded.
All electrical covers must be installed
before turning on the power.

LUBRICATION

THIS UNIT

CONTAINS NO OIL.

Before operating compressor, fill
crankcase with compressor oil
according to the oil capacity chart.

Some residual oil may still be in the
pump leaving a thin coat on the sight
glass, however; there is not enough
oil to operate the unit. Fill pump with
single-viscosity, ISO100, non-detergent,
compressor oil.

Use part number ST126700AV,
compressor oil or Mobil 1

5W30 or

10W30 synthetic oil may also be used.
Add oil only through the oil fill plug.
Pouring oil into any other orifice will
cause oil to leak and spray out during
operation.

TF2101, TF2111, TQ3010, TQ3011, TX2101, TX2118

Fill to the center of the sight gauge or
maximum mark on dipstick (see
Figure 5).

Using any other

type of oil may

shorten pump life and damage
valves.

Low

Max

Figure 3 - For Motor Frame Sizes
R56HZ, Y56Y or L143T.
Refer to Motor Nameplate

Motor

Ground

L3 (for 3 phase wiring only)

Single Phase / Three Phase

Wiring Diagram

Figure 4 - For Motor Frame Sizes 184T, 215T, 254T or 284T.
Refer to Motor Nameplate

Single Phase

Wiring Diagram

Motor

Circuit

Breaker

or Fused

Disconnect

Three Phase

Wiring Diagram

Motor

Coil

Circuit

Breaker

or Fused

Disconnect

Over
Load

Thermal

Unit

Thermal
Units (3)

Figure 5 - Oil Fill Diagrams

Full

Low

Sight Gauge

Oil Fill
Plug

Breather
Cap

Breather

Cap

Oil Fill
Plug

Oil
Drain
Plug

Fill

Line

Oil Drain
Plug

Drain on
side

Dipstick and
Oil Fill

Drain

Dipstick and

Oil Fill

Pressure

Switch

Pressure

Switch

All manuals and user guides at all-guides.com

Summary of Contents for TF2101

Page 1: ... product Operating Instructions TF2101 TF2111 TQ3010 TQ3011 TX2101 TX2118 REMINDER Keep your dated proof of purchase for warranty purposes Attach it to this manual or file it for safekeeping Unpacking When unpacking unit inspect carefully for any damage that may have occurred during transit Make sure any loose fittings bolts etc are tightened before putting unit into service In case of questions d...

Page 2: ...nts from bursting The flow rating can be found in the parts manual The maximum safe pressure rating for the pump is 200 psi two stage or 150 psi single stage The safety valve in the intercooler does not provide system protection Maximum operating pressure is 175 psi for two stage compressors and 135 psi for single stage compressors Do not operate with pressure switch or pilot valves set higher tha...

Page 3: ...ty valve setting Incorrect selection and installation of any tube pipe or hose could result in bursting and injury Connect piping system to tank using the same size fitting as the discharge port INSTALLING A SHUT OFF VALVE A shut off valve should be installed on the discharge port of the tank to control the air flow out of the tank The valve should be located between the tank and the piping system...

Page 4: ... the applicable article For Motors and Motor Controllers Article 430 Table 430 1 52 IMPORTANT Overload protection is required for all motors Certain motors have this protection built in To determine if a motor has built in overload protection refer to the frame size on the motor nameplate Motors with frame size R56HZ Y56Y or L143T include built in overload protection No additional protection is re...

Page 5: ... Mobil 1 5W30 or 10W30 synthetic oil may also be used Add oil only through the oil fill plug Pouring oil into any other orifice will cause oil to leak and spray out during operation TF2101 TF2111 TQ3010 TQ3011 TX2101 TX2118 5 L1 L2 T2 T1 X2 T2 X2 L1 L2 L3 T3 T1 Fill to the center of the sight gauge or maximum mark on dipstick see Figure 5 Using any other type of oil may shorten pump life and damag...

Page 6: ...e Disconnect tag and lock out power source then release all pressure from the system before attempting to install service relocate or perform any maintenance In order to maintain efficient operation of the compressor system check the air filter and oil level before each use The ASME safety valve should also be checked daily See Figure 8 Pull ring on safety valve and allow the ring to snap back to ...

Page 7: ...elts Slots in the bed plate allow for sliding the motor back and forth to adjust belt tension STORAGE If compressor is to be stored for a short period of time make sure that it is stored in a normal position and in a cool protected area B C Air Compressor Motor Flywheel Straight Edge Setscrew Motor Drive Pulley Figure 9 Top View Troubleshooting Chart Symptom Possible Cause s Corrective Action Moto...

Page 8: ...n 3 Check tank for cracks or pin holes 3 Replace tank Never repair a damaged tank Excessive belt wear Light dust from start is normal Worn belts separate at layers 1 Pulley out of alignment 1 Realign motor pulley 2 Belts too tight or too loose 2 Adjust tension Tank pressure builds slowly 1 Dirty air filter 1 Clean or replace filter element 2 Blown cylinder head gasket 2 Install new gasket 3 Worn b...

Page 9: ...TF2101 TF2111 TQ3010 TQ3011 TX2101 TX2118 9 Service Record Date Maintenance Performed Replacement Components Required All manuals and user guides at all guides com ...

Page 10: ...ontact with tools or surroundings b Pump or valve failure caused by rain excessive humidity corrosive environments or other contaminants c Cosmetic defects that do not interfere with compressor functionality d The following components are considered normal wear items and are not covered after the first year of ownership Electric motor check valve pressure switch regulator pressure gauges hose tubi...

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Campbell Hausfeld TF2101, Operating Instructions Manual

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