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Operating Instructions and Parts Manual

www.chpower.com

AL2810

Limited Warranty

1. DURATION:  From the date of purchase by the original purchaser as follows:  Standard Duty Paint Application Systems and

all Paint Application Accessories - 1 year, Serious Duty Paint Application Systems - 3 years, Extreme Duty Paint Application
Systems - 5 years.

2. WHO GIVES THIS WARRANTY (WARRANTOR):  Campbell Hausfeld/A Scott Fetzer Company, 100 Production Drive, Harrison,

Ohio, 45030, Telephone:  1-800-626-4401.

3. WHO RECEIVES THIS WARRANTY (PURCHASER):  The original purchaser (other than for purposes of resale or rental) of the

Campbell Hausfeld Product.

4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY:  All non-compressor driven paint application systems, HVLP spraying

systems, and paint application accessories supplied or manufactured by the Warrantor.

5. WHAT IS COVERED UNDER THIS WARRANTY:  Defects in material and workmanship which occur within the duration of the

warranty period.  Warrantor will also cover normal wear items for a period of thirty days from the date of original purchase
against defects in material and workmanship.  These wear items are:  HVLP-filters, motor brushes, gun packing, gun
canister seal, gun check valve and gun air flow ring; Airless-inlet valve, outlet valve, gun valve,  filters, tips, all seals and o-
rings.

6.  WHAT IS NOT COVERED UNDER THIS WARRANTY:  

A.  Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM

THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION.  If product is used for rental purposes, the warranty
will apply for ninety (90) days from the date of original purchase. Some states do not allow limitation on how long an
implied warranty lasts, so the above limitations may not apply to you.

B.  ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE , OR EXPENSE THAT MAY RESULT FROM ANY

DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT.  Some states do not allow the exclusion
or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

C.  Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with

instructions provided in the owner’s manual(s) supplied with product.  Accident, purchaser’s abuse, neglect or failure to
operate products in accordance with instructions shall also include the removal or alteration of any safety devices.  If
such safety devices are removed or altered, this warranty is void.

D.  Normal adjustments which are explained in the owner’s manual(s) provided with the product.
E.   Items or services that are normally required to maintain the product:  HVLP-filters, motor brushes, gun packing, gun

canister seal, gun check valve and gun air flow ring; Airless-inlet valve, outlet valve, gun valve,  filters, tips, all seals and
o-rings., or any other expendable part not specifically listed,  will only be covered for thirty days from date of original
purchase.

7.  RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY:  Repair or replace, at Warrantor’s option, products or

components which are defective, have malfunctioned and/or failed to conform within duration of the warranty period.

8.  RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:  

A.  Provide dated proof of purchase and maintenance records.
B.  Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service

Center.  Freight costs, if any, must be borne by the purchaser.

C.  Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).

9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY:  Repair or replacement will be

scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of
replacement parts.

This Limited Warranty applies in the U.S., Canada and Mexico only and gives you specific legal rights.  You may also have
other rights which vary from state to state, or country to country.

Summary of Contents for AL2810

Page 1: ...e Retain instructions for future reference Operating Instructions and Parts Manual IN422500AV 12 02 BUILT TO LAST Thank you for purchasing a Campbell Hausfeld product If you have any technical questio...

Page 2: ...ng the unit inspect carefully for any damage that may have occurred during transit Make sure to tighten fittings bolts etc before putting unit into service Do not operate unit if damaged during shippi...

Page 3: ...s to tighten or loosen high pressure connections Motor is equipped with an automatic thermal overload Motor will restart without warning after cooling Never aim or spray at yourself or anyone else or...

Page 4: ...ean water flush 5 STORAGE Always relieve pressure See pressure relief procedure on page 3 prior to storage or when machine is unattended Follow the storage procedure based on the kind of paint you use...

Page 5: ...gun trigger lock 16 If you are going to store the sprayer remove the suction tube or pump from the solvent pail force the solvent from the pump and hose Engage the gun safety latch and refer to the St...

Page 6: ...013 015 017 019 021 023 025 027 035 4 6 102 152 6 8 152 203 AL3116 AL3117 AL3119 AL3122 AL3125 8 10 203 254 AL2211 AL2213 AL3126 AL3131 10 12 254 305 AL3118 AL3120 AL2215 AL2217 AL3130 AL3132 AL3135...

Page 7: ...larger diameter works as a pulsation damper and saves unnecessary cycling of the clutch A minimum of 100 feet of hose should be used b Adjust the Engine Speed and Pump Pressure First set the throttle...

Page 8: ...excessive fog overspray and a thin and grainy coat It is important to trigger the gun after gun movement arm movement has started and release trigger shut gun off before gun movement ends Gun movemen...

Page 9: ...he open Prime position Turn Pressure Control Knob to maximum position fully clockwise 4 Using an insulated screwdriver adjust Pressure Calibration Trimpot by turning clockwise until the clutch engages...

Page 10: ...lock washers on loosely 5 Tighten the tie rod nuts evenly to 30 ft lb 6 Reconnect fluid hoses and suction tube if so equipped NOTE After all the rod locknuts are tight the alignment of both rods shoul...

Page 11: ...10 Install parts back into piston rod as shown in Figure 11 Place two drops of loctite No 242 blue on threads of the outlet seat support before assembling and torque to 20 ft lbs CLUTCH REPLACEMENT N...

Page 12: ...nto clutch assembly until it comes to a positive stop Differential screw comes into contact with the threaded gearbox shaft 9 With 13 16 wrench on coupling screw and 5 16 allen wrench in differential...

Page 13: ...0 2 Unscrew and remove the inlet valve per instructions on page 11 3 Unscrew and remove the packing nut 187 046 Push the piston rod down through the packings and out of the pump Utilizing packing remo...

Page 14: ...Incompatible paint mixture and thinners Symptom Possible Cause s Corrective Action Troubleshooting Chart Increase the pressure 1 Reduce pressure to satisfactory pattern distribution 2 Use less thinne...

Page 15: ...ip or gun filter clogged 3 Tip worn 4 Fluid displacement pump filter clogged 5 Large pressure drop in fluid hose 1 Upper check valve ball not seating properl 2 Lower packings are worn or damaged Sympt...

Page 16: ...wide remove the spacer from the clutch assembly Should the clutch still not engage replace the clutch assembly See page 11 STEP 7 When the DC voltage from the board is not 13 14 VDC disconnect the co...

Page 17: ...Operating Instructions and Parts Manual 17 www chpower com AL2810 Notes...

Page 18: ...rams Please provide following information Model number Serial number if any Part descriptions and number as shown in parts list Address parts correspondence to Campbell Hausfeld 100 Production Drive H...

Page 19: ...3 8 cap with ring 100 161 1 8 1 4 x 1 4 nipple 100 070 1 9 Ball valve 100 119 1 10 1 4 M x 1 4 F x 4 Swivel hose 100 012 1 11 1 4 M x 1 4 f Elbow 100 004 1 12 1 4 Return tube 188 177 1 13 3 8 M x 3 8...

Page 20: ...20 Operating Instructions and Parts Manual www chpower com AL2810 Power Unit Assembly Part No 301 530...

Page 21: ...e Assembly 301 524 1 15 Spacer tube 305 046 4 16 Clutch assembly 301 264 1 17 Cover 301 529 1 18 Holder manifold 305 064 1 19 Plate Gearbox mount 305 045 1 20 Sensor assembly 331 294 99 1 21 Pressure...

Page 22: ...22 Operating Instructions and Parts Manual www chpower com AL2810 Frame Assembly Part No 301 515 13 11 1 12 2 3 4 10 9 8 7 6 5...

Page 23: ...8 x 21 81 188 367 1 3 Spacer 5 8 ID 113 031 2 4 Wheel 13 x 500 6T 301 165 2 5 Set collar 5 8 ID 143 029 2 6 Centerlock nut 5 16 18 100 317 2 7 Rubber foot 163 008A 2 8 Spacer 25 x 08 188 185 2 9 Washe...

Page 24: ...Part No 301 524 2 3 4 5 6 1 301 524 Ref No Description Part Number Qty 1 Honda 5 5 HP Engine 301 160 1 2 Adapter 305 012 1 3 Screw 136 091 4 4 Key 112 029 1 5 Screw 100 357 1 6 Screw 100 383 4 7 Shea...

Page 25: ...No Description Part Number Qty 1 Cog belt 301 231 1 2 Clutch 301 264 1 3 Screw 305 088 1 4 Shoulder screw 100 175 1 5 Screw flanged 100 173 4 6 Set screw 100 174 2 7 Block tensioner 301 534 1 8 New g...

Page 26: ...Part Number Qty 1 Screw Differential 112 041 1 2 Coupling nut assembly 112 054 1 3 Spacer 301 412 1 4 Spacer Removable 301 413 1 5 Clutch Replacement 301 264 1 6 Bearing 301 037 2 7 Retaining ring 100...

Page 27: ...ions and Parts Manual www chpower com AL2810 Ball Valve Part No 100 119 100 119 Ref No Description Part Number Qty 1 Handle 100 162 1 2 Screw 100 163 1 3 Ball 100 164 1 Repair Kit KIT 119 1 Parts List...

Page 28: ...ty 1 Base 111 202 1 2 Spring 301 356 1 3 O ring 106 007 1 4 Filter 111 204 1 5 Support 111 203 1 6 Base 111 201 1 7 3 8 M x 3 8 M Elbow 169 013 1 8 3 8 NPT M x 3 8 NPS M Hose connector 100 034 1 9 Plu...

Page 29: ...Gallon 301 545 1 3 Hose clamps 301 516 2 4 Hose for 5 Gallon 301 513A 1 Hose for 55 Gallon 301 544 1 5 Elbow 100 165 1 6 Return pipe 188 377 1 7 Elbow 100 128 1 8 Whip 100 012 1 9 Elbow 100 126 1 10...

Page 30: ...30 Operating Instructions and Parts Manual www chpower com AL2810 Notes...

Page 31: ...31 Operating Instructions and Parts Manual www chpower com AL2810 Notes...

Page 32: ...SFELD PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you C Any failure that results from an a...

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