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Airless Paint Systems

3

Operating Instructions and Parts Manual

General Safety
Information 

(Cont.)

4. Do not smoke or eat when spraying

paint, insecticides, or other
flammable substances.

5. Always work in a clean

environment. To avoid injury and
damage to the workpiece, do not
aim the spray gun at any dust or
debris.

6. When spraying and cleaning,

always follow the instructions and
safety precautions provided by the
material manufacturer (Refer to
MSDS).

GASOLINE ENGINE PRECAUTIONS:

Locate unit 25 feet away from
spray area in well-ventilated area.

NEVER operate in closed building
unless exhaust is piped outside.

NEVER allow hose to lay against
engine mufflers or hot parts.

NEVER refill fuel tank while engine
is hot or running.

SKIN INJECTION HAZARD:

High pressure spray
can inject toxins
into blood stream.
If injection occurs,
seek emergency medical treatment.

Use a face mask/respirator
and protective clothing
when spraying. Always
spray in a well ventilated
area to prevent health and fire
hazards. Refer to Material Safety Data
Sheets (MSDS) of spray material for
details.

Never try to stop leaks with any
part of your body.

!

WARNING

!

WARNING

!

WARNING

This system is capable of producing
3000 psi. Use only Campbell
Hausfeld replacement parts rated
at 3000 psi or higher.

Never spray without tip guard.

Ensure trigger lock is functioning
properly.

Always engage trigger lock when
not spraying. 

Do not remove spray tip while
cleaning pump.

Never leave equipment pressurized
while unattended.

Do not clean spray tip while it is
attached to the spray gun. Remove
spray tip from gun to clean tip
guard.

Ensure tightness of high pressure
connections.

Do not use pliers to tighten or
loosen high pressure connections.

Motor is equipped with an automatic
thermal overload. Motor will restart
without warning, after  cooling.

Never aim or
spray at yourself

or anyone else or serious injury could
occur.

FIRE OR EXPLOSION HAZARD:

Do not use solvents with flash
points less than 70°F (21°C) to clean
this equipment (examples of
acceptable cleaning solvents are
water, mineral spirits, lacquer
thinner, Xylene and high flash
napha. A partial example list of
unacceptable cleaning solvents are
low flash napha, mek, acetone,
alcohol and toluene).

Do not spray flammable
materials in vicinity of
open flame or near
ignition sources. Motors, electrical
equipment and controls can cause

!

WARNING

!

WARNING

!

WARNING

electrical arcs that will ignite a
flammable gas or vapor. Never store
flammable liquids or gases in the
vicinity of the unit.

Do not spray acids, 
corrosive materials,

toxic chemicals, fertilizers or pesticides.
Using these materials could result in
death or serious injury.

!

WARNING

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PRESSURE RELIEF PROCEDURE

Before servicing or resting unit,
relieve pressure from system by
following this procedure:

1. Engage gun trigger lock.

2. Turn off engine.

3. Disengage

gun trigger
lock and
trigger gun
to relieve
residual fluid
pressure. Hold metal part of gun
in contact with grounded metal
pail.

4. Re-engage gun trigger lock. 

5. Turn

Prime/Pressure
Relief Valve to
open (priming)
position to
relieve fluid
pressure.

6. Leave

Prime/Pressure
Relief Valve OPEN until you are
ready to spray again.

NOTE:

If spray tip or hose is clogged,

follow Step 1 to 5 above. Expect
paint splashing into the pail while
relieving pressure during Step 5. If
you suspect that pressure has not
been relieved after following the
above procedure, engage gun trigger
lock and take your unit to an
authorized Campbell Hausfeld
Service Center.

AL2810

OPEN POSITION

Summary of Contents for AL2810

Page 1: ...e Retain instructions for future reference Operating Instructions and Parts Manual IN422500AV 12 02 BUILT TO LAST Thank you for purchasing a Campbell Hausfeld product If you have any technical questio...

Page 2: ...ng the unit inspect carefully for any damage that may have occurred during transit Make sure to tighten fittings bolts etc before putting unit into service Do not operate unit if damaged during shippi...

Page 3: ...s to tighten or loosen high pressure connections Motor is equipped with an automatic thermal overload Motor will restart without warning after cooling Never aim or spray at yourself or anyone else or...

Page 4: ...ean water flush 5 STORAGE Always relieve pressure See pressure relief procedure on page 3 prior to storage or when machine is unattended Follow the storage procedure based on the kind of paint you use...

Page 5: ...gun trigger lock 16 If you are going to store the sprayer remove the suction tube or pump from the solvent pail force the solvent from the pump and hose Engage the gun safety latch and refer to the St...

Page 6: ...013 015 017 019 021 023 025 027 035 4 6 102 152 6 8 152 203 AL3116 AL3117 AL3119 AL3122 AL3125 8 10 203 254 AL2211 AL2213 AL3126 AL3131 10 12 254 305 AL3118 AL3120 AL2215 AL2217 AL3130 AL3132 AL3135...

Page 7: ...larger diameter works as a pulsation damper and saves unnecessary cycling of the clutch A minimum of 100 feet of hose should be used b Adjust the Engine Speed and Pump Pressure First set the throttle...

Page 8: ...excessive fog overspray and a thin and grainy coat It is important to trigger the gun after gun movement arm movement has started and release trigger shut gun off before gun movement ends Gun movemen...

Page 9: ...he open Prime position Turn Pressure Control Knob to maximum position fully clockwise 4 Using an insulated screwdriver adjust Pressure Calibration Trimpot by turning clockwise until the clutch engages...

Page 10: ...lock washers on loosely 5 Tighten the tie rod nuts evenly to 30 ft lb 6 Reconnect fluid hoses and suction tube if so equipped NOTE After all the rod locknuts are tight the alignment of both rods shoul...

Page 11: ...10 Install parts back into piston rod as shown in Figure 11 Place two drops of loctite No 242 blue on threads of the outlet seat support before assembling and torque to 20 ft lbs CLUTCH REPLACEMENT N...

Page 12: ...nto clutch assembly until it comes to a positive stop Differential screw comes into contact with the threaded gearbox shaft 9 With 13 16 wrench on coupling screw and 5 16 allen wrench in differential...

Page 13: ...0 2 Unscrew and remove the inlet valve per instructions on page 11 3 Unscrew and remove the packing nut 187 046 Push the piston rod down through the packings and out of the pump Utilizing packing remo...

Page 14: ...Incompatible paint mixture and thinners Symptom Possible Cause s Corrective Action Troubleshooting Chart Increase the pressure 1 Reduce pressure to satisfactory pattern distribution 2 Use less thinne...

Page 15: ...ip or gun filter clogged 3 Tip worn 4 Fluid displacement pump filter clogged 5 Large pressure drop in fluid hose 1 Upper check valve ball not seating properl 2 Lower packings are worn or damaged Sympt...

Page 16: ...wide remove the spacer from the clutch assembly Should the clutch still not engage replace the clutch assembly See page 11 STEP 7 When the DC voltage from the board is not 13 14 VDC disconnect the co...

Page 17: ...Operating Instructions and Parts Manual 17 www chpower com AL2810 Notes...

Page 18: ...rams Please provide following information Model number Serial number if any Part descriptions and number as shown in parts list Address parts correspondence to Campbell Hausfeld 100 Production Drive H...

Page 19: ...3 8 cap with ring 100 161 1 8 1 4 x 1 4 nipple 100 070 1 9 Ball valve 100 119 1 10 1 4 M x 1 4 F x 4 Swivel hose 100 012 1 11 1 4 M x 1 4 f Elbow 100 004 1 12 1 4 Return tube 188 177 1 13 3 8 M x 3 8...

Page 20: ...20 Operating Instructions and Parts Manual www chpower com AL2810 Power Unit Assembly Part No 301 530...

Page 21: ...e Assembly 301 524 1 15 Spacer tube 305 046 4 16 Clutch assembly 301 264 1 17 Cover 301 529 1 18 Holder manifold 305 064 1 19 Plate Gearbox mount 305 045 1 20 Sensor assembly 331 294 99 1 21 Pressure...

Page 22: ...22 Operating Instructions and Parts Manual www chpower com AL2810 Frame Assembly Part No 301 515 13 11 1 12 2 3 4 10 9 8 7 6 5...

Page 23: ...8 x 21 81 188 367 1 3 Spacer 5 8 ID 113 031 2 4 Wheel 13 x 500 6T 301 165 2 5 Set collar 5 8 ID 143 029 2 6 Centerlock nut 5 16 18 100 317 2 7 Rubber foot 163 008A 2 8 Spacer 25 x 08 188 185 2 9 Washe...

Page 24: ...Part No 301 524 2 3 4 5 6 1 301 524 Ref No Description Part Number Qty 1 Honda 5 5 HP Engine 301 160 1 2 Adapter 305 012 1 3 Screw 136 091 4 4 Key 112 029 1 5 Screw 100 357 1 6 Screw 100 383 4 7 Shea...

Page 25: ...No Description Part Number Qty 1 Cog belt 301 231 1 2 Clutch 301 264 1 3 Screw 305 088 1 4 Shoulder screw 100 175 1 5 Screw flanged 100 173 4 6 Set screw 100 174 2 7 Block tensioner 301 534 1 8 New g...

Page 26: ...Part Number Qty 1 Screw Differential 112 041 1 2 Coupling nut assembly 112 054 1 3 Spacer 301 412 1 4 Spacer Removable 301 413 1 5 Clutch Replacement 301 264 1 6 Bearing 301 037 2 7 Retaining ring 100...

Page 27: ...ions and Parts Manual www chpower com AL2810 Ball Valve Part No 100 119 100 119 Ref No Description Part Number Qty 1 Handle 100 162 1 2 Screw 100 163 1 3 Ball 100 164 1 Repair Kit KIT 119 1 Parts List...

Page 28: ...ty 1 Base 111 202 1 2 Spring 301 356 1 3 O ring 106 007 1 4 Filter 111 204 1 5 Support 111 203 1 6 Base 111 201 1 7 3 8 M x 3 8 M Elbow 169 013 1 8 3 8 NPT M x 3 8 NPS M Hose connector 100 034 1 9 Plu...

Page 29: ...Gallon 301 545 1 3 Hose clamps 301 516 2 4 Hose for 5 Gallon 301 513A 1 Hose for 55 Gallon 301 544 1 5 Elbow 100 165 1 6 Return pipe 188 377 1 7 Elbow 100 128 1 8 Whip 100 012 1 9 Elbow 100 126 1 10...

Page 30: ...30 Operating Instructions and Parts Manual www chpower com AL2810 Notes...

Page 31: ...31 Operating Instructions and Parts Manual www chpower com AL2810 Notes...

Page 32: ...SFELD PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you C Any failure that results from an a...

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